SEW-Eurodrive MOVITRANS TES31A Product Manual
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SEW-Eurodrive MOVITRANS TES31A Product Manual

Contactless energy transfer system, decentralized suppy unit synchronization
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*29190657_0420*
Drive Technology \ Drive Automation \ System Integration \ Services
Product Manual
Contactless Energy Transfer System
®
MOVITRANS
TES31A Decentralized Supply Unit
Synchronization
Edition 04/2020
29190657/EN

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Summary of Contents for SEW-Eurodrive MOVITRANS TES31A

  • Page 1 *29190657_0420* Drive Technology \ Drive Automation \ System Integration \ Services Product Manual Contactless Energy Transfer System ® MOVITRANS TES31A Decentralized Supply Unit Synchronization Edition 04/2020 29190657/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Table of contents Table of contents General information........................  5 About this documentation .................... 5 Other applicable documentation .................. 5 Structure of the safety notes ................... 5 Decimal separator in numerical values ................ 6 Rights to claim under limited warranty ................ 6 Product names and trademarks.................. 7 Copyright notice ...................... 7 Safety notes ..........................
  • Page 4 Table of contents X2337: Load connection TLS.................. 54 X5102_1: Digital inputs – power section............... 56 X5102_2: Digital outputs – power section.............. 58 ® X5121: MOVITRANS synchronization signal  ............. 59 ® X5122: MOVITRANS synchronization signal  ............. 62 X5161: Device interface for dual-channel disconnection – input ........ 64 Service .............................

  • Page 5: General Information

    General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it.

  • Page 6: Decimal Separator In Numerical Values

    General information Decimal separator in numerical values Signal word Meaning Consequences if disregarded INFORMATION Useful information or tip: Sim- plifies handling of the product. 1.3.3 Structure of section-related safety notes Section-related safety notes do not apply to a specific action but to several actions pertaining to one subject.

  • Page 7: Product Names And Trademarks

    General information Product names and trademarks Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. Copyright notice © 2020 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited.

  • Page 8: Safety Notes

    Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.

  • Page 9: Target Group

    Unintended or improper use of the product may result in severe injury to persons and damage to property. 2.5.1 Restrictions under the European WEEE Directive 2012/19/EU You may use options and accessories from SEW-EURODRIVE exclusively in connec- tion with products from SEW-EURODRIVE. ® Product Manual – MOVITRANS...

  • Page 10: Functional Safety Technology

    Safety notes Functional safety technology Functional safety technology The product must not perform any safety functions without a higher-level safety sys- tem, unless explicitly allowed by the documentation. Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage.

  • Page 11: Protective Separation

    Safety notes Protective separation Protective separation The product meets all requirements for protective separation of power and electronics connections in accordance with EN  61800-5-1. The connected signal circuits must meet requirements according to SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) to ensure protective separation.

  • Page 12: System Description

    System description Other applicable documentation System description Several decentralized supply units with the same output frequency can be synchron- ized. In principle, you have two synchronization options: • Multi-point synchronization (MP) for optimizing the energy transfer at junctions in line cables. Synchronization of several supply units for supplying electrically and magnetically isolated line cables.

  • Page 13: Single-Point Synchronization

    System description Single-point synchronization Single-point synchronization The "single-point synchronization" function allows the user to operate individual TES31A decentralized supply units in a network. This produces an increase on the ® stationary side in the possibly transferable power in a MOVITRANS installation.

  • Page 14: Terminal Strip

    System description Terminal strip Terminal strip [5] [6] [7] [8] [10] 18014419138394891 X2337 Load connection TLS X5102_1 Digital inputs – power section X5102_2 Digital outputs – power section X5161 Unit interface for dual-channel disconnection – input without safety function ® X5122 MOVITRANS synchronization signal – input...
  • Page 15 System description SBus installation of several devices The total cable length permitted for SBus communications depends on the set SBus baud rate: SBus baud rate Total cable length 125 kBd 500 m 250 kBd 250 m 500 kBd (standard) 100 m 1000 kBd 25 m The following figure shows the signal diagram for the SBus communications: TES31-Master TES31-Slave 1 TES31-Slave N...

  • Page 16: Signal Diagram Of The Synchronization Signal

    System description Signal diagram of the synchronization signal Signal diagram of the synchronization signal For the synchronization of the units, it is necessary to connect the synchronization sig- nals. The following figure shows the installation diagram for the synchronization. TES31-Master TES31-Slave 1 TES31-Slave N X5121...

  • Page 17: Multi-Point Synchronization

    Multi-point synchronization Requirements Multi-point synchronization Requirements 4.1.1 General information ® The project planning of a MOVITRANS system calls for specified knowledge ex- plained in this documentation. The following information is based on the general guidelines that apply to project plan- ning.

  • Page 18: Connection Of A Tes31A Decentralized Supply Unit

    Multi-point synchronization Connection of a TES31A decentralized supply unit Connection of a TES31A decentralized supply unit 4.2.1 Overview Master Slave 1 Slave N Input Input Input 400V AC 400V AC 400V AC 31170183947 CAN terminating resistor Synchronization signal CAN T-piece Individual line cable routes ®...

  • Page 19: Startup

    Multi-point synchronization Startup Startup 4.3.1 For your safety WARNING Risk of injury and possible damage to property if the unit network is released inde- pendently. Fatal or severe injuries and damage to property can occur. • Before startup, make sure that the line cable is not energized and there are no impermissible operating states during configuration.
  • Page 20 Multi-point synchronization Startup 4.3.2 Requirements • You have installed the unit correctly both mechanically and electrically. • The system and connected drives must be configured correctly. • Safety measures prevent accidental drive startup. • Safety measures prevent danger to persons or machines. 4.3.3 General INFORMATION...
  • Page 21 Multi-point synchronization Startup To perform startup, proceed as follows: Terminate unit interface X5161 Switch off power to network Set up necessary cabling for Startup completed network units Disconnect unit interface X5161 Switch on supply system of designated master Configure the SBus address Configure synchronization setting as "MP master"...
  • Page 22 Multi-point synchronization Startup 4.3.5 Setting the synchronization Perform the following steps before startup: • Connect the synchronization station to the PC via the SBus interface. ® • Install the MOVITOOLS MotionStudio software (Version 6.4.0 or higher) from SEW‑EURODRIVE. • Perform a "basic initialization" of the stations before every configuration. •...
  • Page 23 Multi-point synchronization Startup Starting up a slave INFORMATION After the configuration as "MP slave", the fault message "68.11 synchronization lost, sync signal invalid" may occur in other synchronization stations. Reset this fault with a manual reset in the "Setup" window or with the process data control word. Proceed as follows if you would like to put the slave into operation: 1.
  • Page 24 Multi-point synchronization Startup Sync phase angle in ° Setting range: 0 – 360° To have the currents of two supply units flowing in phase, you can set the phase angle of the line cable current of an MP slave to that of an MP master in synchronization mode.

  • Page 25: Operation

    Multi-point synchronization Operation Operation 4.4.1 General The supply units synchronized in multi-point mode can be controlled independently of each other and operated according to their set operating mode. For further information on the permitted operating modes, refer to chapter "Permitted operating modes" (→ 2 17).

  • Page 26: Single-Point Synchronization

    Single-point synchronization Requirements Single-point synchronization Requirements 5.1.1 General information ® The project planning of a MOVITRANS system calls for specified knowledge ex- plained in this documentation. The following information is based on the general guidelines that apply to project plan- ning.
  • Page 27 Single-point synchronization Requirements 5.1.5 Permitted unit types The permitted unit types are listed in the following table: NOTICE Exceeding the resulting line cable current Destruction of the line cables and pick-ups • Make sure that the resulting line cable current corresponds to the nominal current of the connected line cable and the coupled pick-ups.

  • Page 28: Restrictions Of The Parameters

    Single-point synchronization Restrictions of the parameters Restrictions of the parameters Activating the synchronization function has the following effects: • That certain parameters can no longer be set to the full extent. • That the unit behavior changes in comparison to the unit behavior described in the relevant MOVITRANS®...
  • Page 29 Single-point synchronization Restrictions of the parameters Index Parameter Restrictions 8594 2192 Factory settings In contrast to the conventional unit behavior, when performing factory settings with the setting "Basic ini- tialization" or "Standard" a station configured as "SP slave" is also given its configuration.

  • Page 30: Connection Of A Tes31A Decentralized Supply Unit

    Single-point synchronization Connection of a TES31A decentralized supply unit Connection of a TES31A decentralized supply unit 5.3.1 Overview Single-point synchronization of two or three TES31A supply units. Necessary wiring components: Master Slave 1 Slave N Input Input Input 400V AC 400V AC 400V AC 30903357067...
  • Page 31 Single-point synchronization Connection of a TES31A decentralized supply unit 5.3.2 Digital inputs/outputs signal diagram Block diagram In each case, the digital output is connected 1 to 1 to the digital input of the next syn- chronization station. The digital output of the final slave is returned to the input of the master (daisy chain).

  • Page 32: Line Cable Connection

    Single-point synchronization Line cable connection Line cable connection INFORMATION Make sure that all the synchronization stations are galvanically coupled via the con- nected line cable(s). INFORMATION Refer to the following documentation for a detailed depiction of the wiring in the com- pensation box: MOVITRANS®...
  • Page 33 Single-point synchronization Line cable connection PE connection with parallel connection of two supply units As an example, the following figure shows the connection of the PE with two supply units connected in parallel. X1201 X1201 X2337 X2337 31554412811 Protective earth (equipotential bonding cable) 10 mm Protective earth 6 mm Control cabinet Terminal strip AC 400 V...
  • Page 34 Single-point synchronization Line cable connection 5.4.2 Connecting line cables to three supply units At the highest expansion level with three TES31A decentralized supply units, you must set up the coupling via the TVS10A-E06-000-1 connection distributor, because there are not enough connections available on the compensation box. When using the TVS-PACK-1 accessories, the connection distributor is suitable for linking three supply units with a resulting line cable current of 85 A.
  • Page 35 Single-point synchronization Line cable connection The following figure shows the topology at the highest expansion level with three sup- ply units: TES31-Master X2337 TES31-Slave 1 3 x I TCS10 X2337 TCS31A TVS10A TES31-Slave 2 X2337 30903006731 Load current Three load cables Two load cables Line cable with supply and return cable ®...
  • Page 36 Single-point synchronization Line cable connection PE connection with parallel connection of three supply units As an example, the following figure shows the connection of the PE with three supply units connected in parallel. X1201 X1201 X1201 X2337 X2337 X2337 31279689611 Protective earth (equipotential bonding cable) 10 mm Protective earth 6 mm Protective earth 16 mm...
  • Page 37 Single-point synchronization Line cable connection Observe the following when connecting the protective earth: 1. Route the equipotential bonding cable [A] parallel to the supply cable [4]. 2. Route the protective earths [B], [C] connected to the TVS and TCS parallel to the load cables [6].
  • Page 38 Single-point synchronization Line cable connection 5. Place the jumper connections on the terminal board, as shown in the figure. In the process, note the number of jumper connections. 31281482379 Internal PE connection PE connection points Two jumper connections each Four jumper connections each Connections TLS 1 (cores 1 + 3) Connections TLS 2 (cores 2 + 4) 6.
  • Page 39 Single-point synchronization Line cable connection The following figure shows how the individual cores are positioned inside the connec- tion distributor: TES 1 TES 2 TES 3 TCS31A 31281486347 ® Product Manual – MOVITRANS TES31A Decentralized Supply Unit Synchronization...
  • Page 40 Single-point synchronization Line cable connection The following figure shows the connection diagram for the connection distributor: TLS 1 TLS 2 31350438155 Load cable TES 1 Load cable TES 3 Load cable TES 2 Load cable to the TCS31A ® Product Manual – MOVITRANS TES31A Decentralized Supply Unit Synchronization...

  • Page 41: Startup

    Single-point synchronization Startup Startup 5.5.1 For your safety WARNING Risk of injury and possible damage to property if the unit network is released inde- pendently. Fatal or severe injuries and damage to property can occur. • Before startup, make sure that the line cable is not energized and there are no impermissible operating states during configuration.
  • Page 42 Single-point synchronization Startup 5.5.2 Requirements • You have installed the unit correctly both mechanically and electrically. • The system and connected drives must be configured correctly. • Safety measures prevent accidental drive startup. • Safety measures prevent danger to persons or machines. 5.5.3 General INFORMATION...
  • Page 43 Single-point synchronization Startup 5.5.4 Synchronization procedure To perform startup, proceed as follows: Switch off power to network Switch off power to network Set up necessary cabling for Connect load connections and network units terminate interface X5161 Disconnect the connections Switch on the supply system X5161 and X2337 Switch on supply system of If necessary, perform power...
  • Page 44 Single-point synchronization Startup 5.5.5 Setting the synchronization Perform the following steps before startup: • Connect the synchronization station to the PC via the SBus interface. ® • Install the MOVITOOLS MotionStudio software (Version 6.4.0 or higher) from SEW‑EURODRIVE. • Perform a "basic initialization" of the stations before every configuration. •...
  • Page 45 Single-point synchronization Startup Starting up a slave INFORMATION After the configuration as "SP slave", the fault message "68.11 synchronization lost, sync signal invalid" may occur in other synchronization stations. Reset this fault with a manual reset in the "Setup" node or with the process data control word. Proceed as follows if you would like to start up a slave: 1.
  • Page 46 Single-point synchronization Startup 5.5.6 Compensation INFORMATION For more information about compensation, refer to the following documentation: MOVITRANS® TES31A Decentralized Supply Unit It is necessary to compensate extremely precisely in single-point synchronization due to the high transmission power. To ensure that the power transmission is as efficient as possible, a reduced, standardized compensation range from -0.3 to +0.3 is neces- sary.
  • Page 47 Single-point synchronization Startup The following figure shows the line cable connection with two synchronized units: TES31-Master X2337 TCS10 TCS31A TES31-Slave 1 X2337 30903363339 ΔX Displayed correction value on the TES31A ΔX Correction value for a single TCS31A fine compensation box The following figure shows the line cable connection with three synchronized units: TES31-Master X2337...
  • Page 48 Single-point synchronization Startup 5.5.7 Power balancing The output power should be distributed as evenly as possible over all the synchroniza- tion stations. However, the power at the individual stations may be divided up differ- ently due to system-based scattering. Proceed as follows to correct the active power difference: ®...

  • Page 49: Operation

    Single-point synchronization Operation Operation 5.6.1 Enabling the network The master manages the enable control of the network. If the master receives the en- able signal, all the synchronization stations switch from the status "Disabled" to the status "Enabled". The prerequisite for this is that every station reports the status "No enabling"...
  • Page 50 Single-point synchronization Operation 5.6.2 Setting a setpoint Only the master can modify a setpoint. Depending on the selected setpoint source in the "Setpoint selection" window, the setpoint may be specified either with SBus pro- cess data or in the "Fixed setpoints" window. As soon as the enable signal has been sent to the master, the setpoint that has been set in the master is transmitted to the slaves.
  • Page 51 Single-point synchronization Operation SP slave configuration 30901719051 Status of binary Various process values arise at the binary input/output terminals, depending on the terminals status of the individual synchronization stations in their roles as master or slave. The terminology for the various statuses is used in accordance with the texts in MOVITOOLS®...
  • Page 52 Single-point synchronization Operation 5.6.4 Fault information Behavior in the event of a If a fault is triggered in a synchronization station which fault leads to an output stage inhibit, the entire synchroniza- tion network will immediately switch to the status "Output stage inhibit".

  • Page 53: Electrical Connections

    Electrical connections Representation of connections Electrical connections Representation of connections The wiring diagrams show the contact end of the connections. Connection cables Connection cables are not included in the delivery. Prefabricated cables for connecting SEW‑EURODRIVE components can be ordered. For each connection, the available prefabricated cables are listed. Specify the part number and length of the required cable in your order.

  • Page 54: X2337: Load Connection Tls

    Electrical connections X2337: Load connection TLS X2337: Load connection TLS Function Load connection of the line cables 1 and 2 Connection type ®  Q 4/2, female Connection diagram Name Function TLS1 Line cable 1 TLS2 Line cable 2 TLS1 Line cable 1 TLS2 Line cable 2 DI00...
  • Page 55 Electrical connections X2337: Load connection TLS 6.4.2 Connection cable / cable lug 5 x M6 Cables Length/installation Component type Part number: 28135377 Cable design: (5G6) TVS10A Variable length ®  Q 4/2, male ↔ cable lug 5 x M6 This connection cable (cable lug 5 × M6) is required for synchronizing 3 decentralized supply units in combination with a TVS10A connection distributor.

  • Page 56: X5102_1: Digital Inputs - Power Section

    Electrical connections X5102_1: Digital inputs – power section X5102_1: Digital inputs – power section Function Digital inputs/outputs of power section Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function +24V DC 24 V output DI01 Data reception direction 01 0V24 0V24 reference potential DI00...
  • Page 57 Electrical connections X5102_1: Digital inputs – power section Cable Length/installation Component type 1.5 m: Part number: 19166214 3 m: Part number: 19166206 Cable design: 5X0.34 Fixed length M12 male ↔ M12 female ® Product Manual – MOVITRANS TES31A Decentralized Supply Unit Synchronization...

  • Page 58: X5102_2: Digital Outputs - Power Section

    Electrical connections X5102_2: Digital outputs – power section X5102_2: Digital outputs – power section Function Digital inputs/outputs of power section Connection type M12, 5-pin, female, A-coded Wiring diagram Name Function +24V DC 24 V output DO01 Digital output nm 01 0V24 0V24 reference potential DO00...

  • Page 59: X5121: Movitrans Synchronization Signal

    Electrical connections X5121: Synchronization signal MOVITRANS® X5121: Synchroniz ation signal MOVITRAN S® ® X5121: MOVITRANS synchronization signal INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function ® Synchronization signal MOVITRANS  – output Connection type M12, 5-pin, female, A-coded...
  • Page 60 Electrical connections X5121: Synchronization signal MOVITRANS® 6.7.1 Connection cables Cables Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
  • Page 61 Electrical connections X5121: Synchronization signal MOVITRANS® Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD – 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 ® Product Manual – MOVITRANS TES31A Decentralized Supply Unit Synchronization...

  • Page 62: X5122: Movitrans Synchronization Signal

    Electrical connections X5122: Synchronization signal MOVITRANS® X5122: Synchroniz ation signal MOVITRAN S® ® X5122: MOVITRANS synchronization signal INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function ® Synchronization signal MOVITRANS  – input Connection type M12, 5-pin, male, A-coded...
  • Page 63 Electrical connections X5122: Synchronization signal MOVITRANS® 6.8.1 Connection cables Cables Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...

  • Page 64: X5161: Device Interface For Dual-Channel Disconnection - Input

    Electrical connections X5161: Device interface for dual-channel disconnection – input Conductor assignment Part number Signal name Core color 19111630 CAN_SHLD Gray 13295810 +24V 19111614 Black 19111622 CAN_H White 19111649 CAN_L Blue 19111657 X5161: Device interface for dual-channel disconnection – input Function Input for dual-channel disconnection of the power section (output stage inhibit) Connection type...

  • Page 65: Service

    Service Status and fault messages Service Status and fault messages The status LEDs show status and error messages and so allow you to record the cur- rent state of the device. For further information, refer to the chapter Status and fault messages. If you are un- clear about any of the information in this documentation or if you require further infor- mation, contact SEW‑EURODRIVE.
  • Page 66 Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...

  • Page 67: Index

    Index Index Numerical Line cable connection Fault information.......... 52 Two supply units.......... 32 Functional safety technology Line cable connection..........  34 Safety note .............  10 Assembly Hazard symbols Safety notes ...........  10 Meaning............ 6 Synchronization ...........  34 Cable Structure............ 53 Notes Cables Designation in the documentation ....
  • Page 68 Index Safety notes Sync phase angle .......... 24 Assembly............ 10 Sync timeout response ........ 24 Designated use .......... 9 Synchronization .......... 22, 44 Designation in the documentation .... 5 Two supply units.......... 32 Electromagnetic fields ........ 8 System description .......... 12 Installation ............
  • Page 72 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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