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SEW-Eurodrive MOVIDRIVE MDR60A System Manual

SEW-Eurodrive MOVIDRIVE MDR60A System Manual

Regenerative power supply unit
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Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services
®
MOVIDRIVE
MDR60A
EA363000
Regenerative Power Supply Unit
S
M
Edition 02/2006
ystem
anual
11369612 / EN

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Summary of Contents for SEW-Eurodrive MOVIDRIVE MDR60A

  • Page 1 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services ® MOVIDRIVE MDR60A EA363000 Regenerative Power Supply Unit Edition 02/2006 ystem anual 11369612 / EN...
  • Page 2 SEW-EURODRIVE – Driving the world...

  • Page 3: Table Of Contents

    1 Important Notes...................... 5 2 System Description....................7 Two types of DC link connection.................. 7 DC link connection without regenerative power supply unit......... 8 DC link connection with regenerative power supply unit..........9 3 Technical Data and Dimension Drawings ............11 CE marking, UL approval and unit designation............
  • Page 4 10 Technical Data (MDR60A1320-503-00) ............... 62 10.1 General technical data ....................62 10.2 Rated data ......................... 63 10.3 Current carrying capacity ................... 63 10.4 Fuses and cable cross sections ................. 64 11 Installation (MDR60A1320-503-00)..............65 11.1 Mechanical installation ....................65 11.2 Notes on electrical installation..................
  • Page 5 Important Notes Important Notes Systemhandbuch Safety and Always observe the safety and warning instructions in this publication. warning notes Electrical hazard Possible consequences: Severe or fatal injuries. Hazard Possible consequences: Severe or fatal injuries. Hazardous situation Possible consequences: Slight or minor injuries. Harmful situation Possible consequences: Damage to the unit and the environ- ment.

  • Page 6: Important Notes

    Important Notes Operating envi- The following uses are prohibited unless the units are expressly designed for the ronment purpose: • In potentially explosive atmospheres • In areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc. • In non-stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 61800-5-1.
  • Page 7 System Description Two types of DC link connection System Description The types of DC link connection with or without regenerative power supply described in this documentation apply to the following devices: ® • MOVIDRIVE MD_60A ® • MOVIDRIVE MDX60B/61B ® •...

  • Page 8: System Description

    System Description DC link connection without regenerative power supply unit DC link connection without regenerative power supply unit ® Only two MOVIDRIVE drive inverters can be connected via the DC link without a regenerative power supply unit. You can implement the DC link connection without a regenerative power supply unit us- ing the following connection types (→...
  • Page 9 System Description DC link connection with regenerative power supply unit DC link connection with regenerative power supply unit 3 x AC 380...500 V Option Netzdrossel ND... Option Netzfilter NF... ® ® ® MOVIDRIVE Option Netzrückspeisegerät MOVIDRIVE MOVIDRIVE ® MDX60B/61B...-5_3 MOVIDRIVE MDR60A MDX60B/61B...-5_3 MDX60B/61B...-5_3...

  • Page 10: Dc Link Connection With Regenerative Power Supply Unit

    System Description DC link connection with regenerative power supply unit ® More than two MOVIDRIVE drive inverters can be connected via the DC link with a ® regenerative power supply unit MOVIDRIVE MDR60A. To determine the permitted number of inverters, refer to the project planning information. ®...
  • Page 11 Technical Data and Dimension Drawings CE marking, UL approval and unit designation Technical Data and Dimension Drawings CE marking, UL approval and unit designation CE marking • Low voltage directive ® The MOVIDRIVE MDR60A regenerative power supply units meet the guidelines stipulated in the low voltage directive 73/23/EEC.

  • Page 12: Technical Data And Dimension Drawings

    Technical Data and Dimension Drawings CE marking, UL approval and unit designation Example Unit designation MDR60 A 0370 - 5 0 3 - 00 Design 00 = Standard Connection type 3 = 3-phase Radio interference sup- 0 = No radio interference suppres- pression on the line side sion Supply voltage...

  • Page 13: General Technical Data

    Technical Data and Dimension Drawings General technical data General technical data ® MOVIDRIVE MDR60A 0370-503-00 (size 3) 1320-503-00 (size 6) 0750-503-00 (size 4) Interference immunity Fulfills EN 61800-3 Meets EN 61000-6-1 and EN 61000-6-2 Interference emission with Meets EN 61800-3: Meets EN 61000-6-4 with line filter EMC-compliant installation •...
  • Page 14 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0370-503-00 ® MOVIDRIVE MDR60A0370-503-00 ® MOVIDRIVE MDR60A 0370-503-00 (size 3) Part number 826 658 1 INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 50 Hz ...

  • Page 15: Movidrive ® Mdr60A0370-503-00

    Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0370-503-00 Dimension Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. drawing There is no need for clearance at the sides. You can line up the units directly next to one another.
  • Page 16 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0750-503-00 ® MOVIDRIVE MDR60A0750-503-00 ® MOVIDRIVE MDR60A 0750-503-00 (size 4) Part number 826 556 9 INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 50 Hz ...

  • Page 17: Movidrive ® Mdr60A0750-503-00

    Technical Data and Dimension Drawings MOVIDRIVE® MDR60A0750-503-00 Dimension Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. drawing There is no need for clearance at the sides. You can line up the units directly next to one another.
  • Page 18 Technical Data and Dimension Drawings MOVIDRIVE® MDR60A1320-503-00 ® MOVIDRIVE MDR60A1320-503-00 ® MOVIDRIVE MDR60A 1320-503-00 (size 6) Part number 827 952 7 INPUT 3 × AC 380 V –10 % ... 3 × AC 500 V +10 % Supply voltage mains 40 Hz ...

  • Page 19: Movidrive ® Mdr60A1320-503-00

    Technical Data and Dimension Drawings MOVIDRIVE® MDR60A1320-503-00 Dimension Leave at least 100 mm clearance above and below the unit to ensure optimum cooling. drawing There is no need for clearance at the sides. You can line up the units directly next to one another.
  • Page 20 Technical Data and Dimension Drawings Line choke option type ND.. Line choke option type ND.. • To increase overvoltage protection. • To limit the charging current when several inverters are connected together in parallel on the input end with shared mains contactors (rated current of line choke = total of inverter rated currents).

  • Page 21: Line Choke Option Type Nd

    Technical Data and Dimension Drawings Line choke option type ND.. 58315AXX Figure 6: Dimension drawing for ND150.. / ND200.. / ND300.. All dimensions in mm: Main dimensions Mounting dimensions Hole dimension Weight Line choke type ND020-013 31-42 5-10 ND030-023 55-75 ND045-013 ND085-013 56-88...
  • Page 22 Project Planning DC link connection without regenerative power supply unit Project Planning DC link connection without regenerative power supply unit ® Only two MOVIDRIVE drive inverters are to be connected via the DC link without a ® regenerative power supply unit MOVIDRIVE MDR60A.

  • Page 23: Project Planning

    Project Planning DC link connection without regenerative power supply unit Project planning Observe the following project planning instructions: notes ® • Both MOVIDRIVE drive inverters must be equipped with the appropriate ND... line choke. The following table shows the assignments of inverters and line chokes: ®...
  • Page 24 Project Planning DC link connection without regenerative power supply unit Connection In connection type B, only one of the two inverters (the larger) is connected to the supply type B system. The following unit combinations are permitted for connection type B: ®...
  • Page 25 Project Planning DC link connection without regenerative power supply unit • The maximum permitted length of the DC link connection is 2 m. In accordance with VDE 0100 part 430 there is no need for fusing with a cross section reduction up to a cable length of 3 m if the risk of a short circuit can be reduced to a minimum and the cable is not routed close to combustible substances.
  • Page 26 Project Planning DC link connection with regenerative power supply unit DC link connection with regenerative power supply unit ® More than two MOVIDRIVE drive inverters can be connected together via the DC link. The permitted number of inverters depends on the total of the inverter output power val- ues and an evaluation points system.

  • Page 27: Dc Link Connection With Regenerative Power Supply Unit

    Project Planning DC link connection with regenerative power supply unit 1 × MOVIDRIVE 1 × 2 = 2 points ® • MDX61B0075 (size 2, 2S) 1 × MOVIDRIVE 1 × 4 = 4 points ® • MDX61B0150 (size 3) Total = 12 points Max.
  • Page 28 Project Planning DC link connection with regenerative power supply unit ® If more than six MOVIDRIVE drive inverters of size 0 (0005-5A3 ... 0014-5A3), size 1 (0015-5A3 ... 0040-5A3) and size 2 and 2S (0055-5A3 ... 0110-5A3) are connected via the DC link, a DCD12A is mandatory in the following cases: Hardware status Serial number...
  • Page 29 Project Planning DC link connection with regenerative power supply unit System The regenerative power unit must be equipped with a line choke. prerequisites • For MDR60A0370 the line choke ND085-013. • For MDR60A0750 the line choke ND200-0033. • The MDR60A1320 comes equipped with line choke. ®...
  • Page 30 Project Planning DC link connection with regenerative power supply unit The following factor k is used for the various types of power supply system: = AC 400 V, f = 50Hz U = AC 460 V, f = 60Hz U = AC 500 V, f = 50Hz mains...
  • Page 31 Project Planning DC link connection with regenerative power supply unit DC link circuit fuses F25 F26: The DC link circuit fuse must be configured for the line protection of the DC link connec- tion. You must install a fuse in each of the cables +U and -U .
  • Page 32 Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P Selecting the braking resistor BW.../ BW...-T / BW...-P High voltage The connection leads to the braking resistor carry a high DC voltage (approx. 900 V). The braking resistor cables must be suitable for this high DC voltage. Cable length •...

  • Page 33: Selecting The Braking Resistor Bw.../ Bw...-T / Bw...-P

    Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P Assignment to AC 400/500 V units (...-5_3) BW090- BW100- BW100- BW072- BW072- Braking resistor type BW... BW168 BW268 P52B Part number 824 563 0 826 269 1 821 701 7 826 058 3 826 060 5 820,604 X...
  • Page 34 Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P Braking resistor type BW... BW018-015 Part number 821 684 3 Braking resistor type BW..-T/-P BW018-015-P BW018-035-T BW018-075-T BW915-T Part number 1 820 416 3 1 820 138 5 1 820 139 3 1 820 413 9 Load capacity 100 % cdf...
  • Page 35 Project Planning Selecting the braking resistor BW.../ BW...-T / BW...-P Example • High-bay warehouse transporting equipment with three drives • Only hoist and travel drives can travel together • Emergency stop ramp = 1 second ® • Travel drive: MOVIDRIVE MDX61B0300-503-4-00, P = 30 kW ®...
  • Page 36 Installation (MDR60A0370/750) Installation notes Installation (MDR60A0370/750) ® This section includes a description of the installation of MOVIDRIVE MDR60A 0370- ® 503-00 and MOVIDRIVE MDR60A 0750-503-00 regenerative power supply units. Nameplate The nameplate is attached to the front of the unit. 01899AXX ®...

  • Page 37: Installation (Mdr60A0370/750)

    Installation (MDR60A0370/750) Installation notes Separate cable • Route power cables and electronics cables in separate cable ducts. ducts Fuses and earth- • Install fuses at the start of the supply system lead after the supply bus junction. leakage circuit ® •...

  • Page 38: Emc-Compliant Installation

    Installation (MDR60A0370/750) EMC-compliant installation EMC-compliant installation • The control cables must be shielded. • Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends. Ground one end of the shield via a suppression capacitor (220 nF / 50 V) to avoid ground loops.
  • Page 39 Installation (MDR60A0370/750) Wiring diagrams Wiring diagrams DC link connection without regenerative power supply unit in connection type A (AC-3) ND... ND... Line filter NF... Line filter NF... L1 ' L2 ' L1 ' L2 ' DC link connection max. 2 m L1 L2 L3 L1 L2 L3 A faulty DC link (false polarity,...

  • Page 40: Wiring Diagrams

    Installation (MDR60A0370/750) Wiring diagrams DC link connection without regenerative power supply unit in connection type B (AC-3) U1 V1 W1 ND... U2 V2 W2 L1 L2 Line filter NF... L1 ' L 2' L3' DC link connection max. 2 m L1 L2 L3 L1 L2 L3 A faulty DC link connection...
  • Page 41 Installation (MDR60A0370/750) Wiring diagrams DC link connection with regenerative power supply unit (MDR60A0370-503-00, MDR60A0750-503-00) F11 F12 F13 (AC3) A faulty DC link connection (false polarity, ground fault) causes L1 L2 irreparable damage to the connected Line filter NF... units. U1 V1 W1 Do not connect the power supply ND...
  • Page 42 Startup (MDR60A0370/0750) Evaluation of the ready signal Startup (MDR60A0370/0750) ® This section includes a description of the startup of MOVIDRIVE MDR60A 0370- ® 503-00 and MOVIDRIVE MDR60A 0750-503-00 regenerative power supply units. Evaluation of the ready signal The ready signal of the regenerative power unit is revoked when a thermal overload occurs in MDR60A or in case of power failure.

  • Page 43: Startup (Mdr60A0370/0750)

    Startup (MDR60A0370/0750) Evaluation of the ready signal • Response B: Turn off the inverters connected to the regenerative power unit immediately ® MOVIDRIVE : The ready message is applied to a digital input of all the connected inverters. Set this input to "Power supply ON" (P60_). This setting will give you the option to turn off the inverter (P521 "Power off response = /CONTROLLER INHIB- IT").

  • Page 44: Parameter Setting P52_ "Power Off Control

    Startup (MDR60A0370/0750) Parameter setting P52_ "Power off control" Parameter setting P52_ "Power off control" ® Program a MOVIDRIVE binary input (P60_/P61_) to "Power on" to enable evaluation ® of an external power on signal. The ready signal from the MOVIDRIVE MDR60A regenerative power supply unit is used as the power on signal.
  • Page 45 Operation and Service (MDR60A0370/0750) Reset Operation and Service (MDR60A0370/0750) ® This section includes a description of the installation of MOVIDRIVE MDR60A 0370- ® 503-00 and MOVIDRIVE MDR60A 0750-503-00 regenerative power supply units. Reset Regenerative The regenerative power supply unit is automatically reset after it has been switched off power supply unit (→...

  • Page 46: Operation And Service (Mdr60A0370/0750)

    Operation and Service (MDR60A0370/0750) Operating characteristics Operating characteristics The regenerative power supply unit permits safe operating characteristics at an over- load capacity of I = 150 % for at least 60 s when maintaining the power supply system prerequisites. Ready signal Supply system failures (affecting one or more phases) are detected within one supply system half-wave.

  • Page 47: Sew Electronics Service

    Operation and Service (MDR60A0370/0750) SEW electronics service SEW electronics service Sending in for Please contact SEW-EURODRIVE electronics service if a fault cannot be repaired repair (→ "Customer and spare parts service"). When contacting SEW electronics service, always quote the digits on the status label so that our service personnel can assist you more effectively.
  • Page 48 Introduction (MDR60A1320-503-00) Scope of delivery Introduction (MDR60A1320-503-00) ® following sections include information MOVIDRIVE MDR60A1320-503-00 regenerative power supply unit only. About these oper- • This operating instructions is a guideline for the safe operation of and with the ® ating instructions MOVIDRIVE MDR60A1320-503-00 regenerative power supply unit.

  • Page 49: Introduction (Mdr60A1320-503-00)

    Introduction (MDR60A1320-503-00) Legal provisions Legal provisions Identification • Nameplate ® MOVIDRIVE MDR60A1320-503-00 regenerative power supply units are clearly identified as such by the nameplate. • CE marking Meeting the EC guideline "Low voltage." • Manufacturer SEW-EURODRIVE GmbH & Co KG, Ernst-Blickle-Straße 42, 76646 Bruchsal. ®...

  • Page 50: Legal Provisions

    Introduction (MDR60A1320-503-00) Legal provisions Warranty • Conditions for limited warranty: see Terms and Conditions for Sale issued by SEW-EURODRIVE GmbH & Co KG. • File any limited warranty claims immediately after registering the defect or error. • Limited warranty expires in all cases in which you cannot file liability claims. Waste disposal Material Recycling...
  • Page 51 Safety Notes (MDR60A1320-503-00) Legal provisions Safety Notes (MDR60A1320-503-00) • The safety and operation notes are effective for drive inverters according to the low voltage guideline 73/23/EEC. • Pay attention to the product-specific safety and operation notes in these instructions! General During operation, regenerative power supply units according to their enclosure can have information live, bare or moveable parts as well as hot surfaces.

  • Page 52: Safety Notes (Mdr60A1320-503-00)

    Safety Notes (MDR60A1320-503-00) Legal provisions Regenerative power supply units contain components that can be damaged by electro- static energy and could be destroyed in case of improper handling. Prevent mechanical damage or destruction of electric components (may pose health risk!) Do not start up the unit in case of mechanical defects to electrical or electronic components;...
  • Page 53 Safety Notes (MDR60A1320-503-00) General safety notes General safety notes • We do not claim that these safety notes are complete. Please contact one of our technicians in case you have any further questions or problems. • The regenerative power supply unit was state-of-the-art at the time of delivery and is basically safe to operate.

  • Page 54: General Safety Notes

    Safety Notes (MDR60A1320-503-00) General safety notes • The regenerative power supply unit is intended for fixed connection only as earth- leakage currents > 3.5 mA may occur, especially when using filters. The PE conduc- tor cross section must be at least 10 mm copper or a second conductor must be routed electrically parallel to the main ground (star-shape grounding).

  • Page 55: Persons Responsible For Safety

    Safety Notes (MDR60A1320-503-00) Persons responsible for safety Persons responsible for safety Operator • An operator is any natural or legal person using the drive system or giving the order to use the drive system. • The operator or his/her safety representative is to guarantee that –...

  • Page 56: Layout Of Safety Notes

    Safety Notes (MDR60A1320-503-00) Layout of safety notes Layout of safety notes All safety notes have the same structure: • The icon indicates the type of danger. • The signal word indicates the severity of the danger. • The note text describes the danger and includes information on how to avoid it. Used icon Meaning Signal...
  • Page 57 Safety Notes (MDR60A1320-503-00) General information General information This information is provided for installers and operators of a system and includes notes regarding the special characteristics and regulations for the regenerative power supply unit. We do not claim that these safety notes are complete. Special features The regenerative power supply unit does not represent a constant drain, like a braking in comparison to...

  • Page 58: General Information

    Safety Notes (MDR60A1320-503-00) General information Position of the The commutation inductance required for the drive controllers [2] is integrated in the commutation regenerative power supply units. It is not permitted to connect an additional commuta- inductance tion inductance in the incoming circuit. Regenerative power supply units are connected directly to the power supply system [1] (→...
  • Page 59 Safety Notes (MDR60A1320-503-00) General information Cable and trans- The data on current carrying capacity of cables usually refers to copper conductors. Use fer resistors larger cross sections for aluminum conductors due to the higher specific resistance. For both kinds of conductor material you will have to ensure that the connection points of the conductors are low-resistance and that their number is kept as low as possible.
  • Page 60 Safety Notes (MDR60A1320-503-00) General information Connection of It is not permitted to connect additional consumers (e. g. control cabinet fans or air-con- additional ditioning units) parallel to the drive controller [2] / regenerative power supply unit in front consumers of a common power switch (→ following figure) . When triggering the switch, there is no connection to the power supply system [1] that represents the power drain and the syn- chronizing element for the incoming and regenerative unit.
  • Page 61 Safety Notes (MDR60A1320-503-00) General information The same holds true for the design shown in the following figure. Such a system requires that at least each regenerative current path is equipped with a separate switch! ® ® ® MOVIDRIVE MOVIDRIVE MOVIDRIVE 60kW 54287AXX [1] Power supply system...
  • Page 62 Technical Data (MDR60A1320-503-00) General technical data Technical Data (MDR60A1320-503-00) Properties • Very compact size • Supply of drive controllers • Braking power from drive controllers is fed back into power supply system • Rated power 132 kW • Continuous power 160 kW •...

  • Page 63: Technical Data (Mdr60A1320-503-00)

    Technical Data (MDR60A1320-503-00) Rated data 10.2 Rated data ® MOVIDRIVE MDR60A1320-503-00 380 V ≤ V ≤ 500 V Rated range of the linked supply voltage 342 V ≤ V ≤ 550 V Tolerance of the linked supply voltage 40 Hz ... 60 Hz ±10 % Supply frequency →...

  • Page 64: Current Carrying Capacity

    Technical Data (MDR60A1320-503-00) Fuses and cable cross sections 10.4 Fuses and cable cross sections The power supply connection of the regenerative power supply unit takes place via ter- minals L1, L2 and L3 at the commutation choke and PE on the heat sink. Match the input fuse according to the current carrying capacity of the permitted connection cable.
  • Page 65 Installation (MDR60A1320-503-00) Mechanical installation Installation (MDR60A1320-503-00) 11.1 Mechanical installation Important notes • Only use the regenerative power supply units as built-in devices. • Note installation clearances: – You can install several regenerative power supply units in one control cabinet next to each other without clearance. –...

  • Page 66: Installation (Mdr60A1320-503-00)

    Installation (MDR60A1320-503-00) Notes on electrical installation 11.2 Notes on electrical installation Personal protection • A dangerously high voltage may be present for several minutes at the DC link termi- ® nals of the MOVIDRIVE MDR60A 1320-503-00 regenerative power unit. The par- ticular time period that is necessary for the voltage to drop to a harmless level is determined by the drive controller in operation and has to definitely expire.
  • Page 67 Installation (MDR60A1320-503-00) Electrical connection 11.3 Electrical connection ® You will have access to the MOVIDRIVE MDR60A1320-503-00 wiring space after removal of the lateral knurled screw and housing cover. The incoming cables are guided through the metal cable glands installed in the flange. Make sure not to damage or tear off the cables leading to the display board when removing the cover! Power...

  • Page 68: Electrical Connection

    Installation (MDR60A1320-503-00) Electrical connection Circuit diagram The following circuit diagram is a circuit recommendation. Special requirements for the application, such as the integration of a PLC, may result in changes to the connection of contacts X2:1 ... X2:12. 1..6. → Section "Notes on wiring diagram" F11 F12 F13 (AC3) Fault DC link connection (false polarity,...
  • Page 69 Installation (MDR60A1320-503-00) Electrical connection Notes on wiring 1. Install fuses according to these operating instructions. diagram 2. Do not connect any additional consumers besides the regenerative power supply unit behind the input contactor connected in the incoming cable. Non-compliance may result in a dangerous voltage increase during regeneration when you disconnect the power supply;...
  • Page 70 Installation (MDR60A1320-503-00) Electrical connection Control cables • Connect the control cables to the control terminal strip X2 (→ Section "Terminal assignment control terminal strip X2") at the control board of the regenerative power supply unit. • Do not route the control cables parallel to the problem-prone motor cables. •...
  • Page 71 Installation (MDR60A1320-503-00) Electrical connection Terminal assign- ment control terminal strip X2 54288AXX [1] X2:1 ... X2:4 Relay centralized alarm [2] X2:5, X2:6 Internal assignment for temp. monitoring. Do not connect any cables! [3] X2:7, X2:8 External OFF [4] X2:9, X2:10 External ON / RESET [5] X2:11, X2:12 = ON /RESET SEW-EURODRIVE recommends using the reset connections X2:11 and X2:12.
  • Page 72 Installation (MDR60A1320-503-00) Installation in a CE typical drive system 11.4 Installation in a CE typical drive system General • The customer is responsible for maintaining the EC guidelines in the machine information operation. – If you observe the following measures you can assume that there will be no EMC problems caused by the regenerative power supply unit when operating the machine and that the EC directive and the EMC law have been met.

  • Page 73: Installation In A Ce Typical Drive System

    Installation (MDR60A1320-503-00) Installation in a CE typical drive system Additional notes Regenerative power supply units are electrical apparatus for operation in industrial and commercial systems. These devices are not subject to a specific identification according to EMC Directive 89/336/EEC because according to EMC Directive and EMC law, they are devices intended for further installation by competent machine and system manu- facturers and cannot be operated on their own.

  • Page 74: Startup (Mdr60A1320-503-00)

    Startup (MDR60A1320-503-00) Initial operation Startup (MDR60A1320-503-00) • Check for completeness, false polarity, short circuits and ground fault prior to taking the unit into operation. • Incorrect connection could result in problems with the drive controller. 12.1 Initial operation 1. Set the correct position on the voltage selection switch; otherwise the regenerative power supply unit will be destroyed.
  • Page 75 Configuration (MDR60A1320-503-00) Important notes on configuration Configuration (MDR60A1320-503-00) 13.1 Important notes on configuration The coding of jumpers (jumpers J3, J5, J6, J7, J8) on the control board → Sec. "Instal- lation MDR60A1320-503-00" offers different control options and different internal func- tions for certain error messages.

  • Page 76: Configuration (Mdr60A1320-503-00)

    Configuration (MDR60A1320-503-00) Important notes on configuration Remove and install jumper J3 in de-energized state only! Error memory "ON" means that the error display "Phase failure" via LED remains active until it is confirmed. Error memory "OFF" means that the error "Phase failure" is indicated via the LED only while it is actually present.
  • Page 77 Operation and Service (MDR60A1320-503-00) Reset Operation and Service (MDR60A1320-503-00) 14.1 Reset Regenerative Any time the MDR60A1320-503-00 regenerative power supply unit is turned off, there power supply unit will be an automatic reset. You can trigger a manual reset by using the reset button on the front panel (→...

  • Page 78: Operation And Service (Mdr60A1320-503-00)

    Operation and Service (MDR60A1320-503-00) Operating displays 14.2 Operating displays The four LEDs in the cover of the regenerative power supply unit indicate the current operating status (→ Section "LED signals"). The same LEDs are also located on the internal control board for easier control during maintenance. There is, however, a separate orange LED on the board;...

  • Page 79: Operating Displays

    Operation and Service (MDR60A1320-503-00) Operating displays LED signals LED displays Meaning Opera- Phase Over- Over- Collec- During initial startup During operation Error tion failure cur- tempera- tive error code (Green (Red) rent / ture (Yellow) (Orange) (Red) The unit is ready for operation after Unit in operation about 1 s.

  • Page 80: Maintenance

    Operation and Service (MDR60A1320-503-00) Maintenance 14.3 Maintenance ® The MOVIDRIVE MDR60A1320-503-00 regenerative power supply unit is mainte- nance-free if you observe the prescribed operating conditions (→ Sec. "Technical Data"). Check cooling air The cooling air vents can clog up in case of unclean ambient air. Check the regenerative vents power supply units on a regular basis, depending on the degree of pollution about every four weeks.
  • Page 81 Index of Changes Changes to the previous version Index of Changes 15.1 Changes to the previous version The following section lists the changes made to the individual sections from edition 11/2004, publication number 11323426 (EN). ® General Special notes on the use of MOVITRAC 07 (wiring diagrams, startup information) have information been included.

  • Page 82: Index Of Changes

    Index Index Operating characteristics ......46 CE marking ............11 Reset ............45 Changes to the previous version ......81 SEW Electronics Service ......47 Configuration MDR60A1320 .......75 Point system ............26 DC link connection Prefabricated cables for the DC link connection 31 With regenerative power supply unit ....9 Project planning ..........

  • Page 83: Index

    Index Dimension drawing for MDR60A0370-503-00 .. Radio interference suppression filter ... 64 Rated data ........... 63 General technical data ofMDR60A ....13 Tightening torques of power terminals ....36 Line choke option ND........20 UL approval ............11 MDR60A0370-503-00 ........14 Unit designation ..........12 MDR60A0750-503-00 dimension drawing ..........17 Warning notes ............
  • Page 84 Address Directory Address Directory Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 · D-76642 Bruchsal Production Graben SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 85 Address Directory Germany Hamburg SEW-EURODRIVE GmbH & Co KG Tel. +49 40 298109-60 Bramfelder Straße 119 Fax +49 40 298109-70 D-23305 Hamburg tb-hamburg@sew-eurodrive.de P.O. Box Postfach 7610 07 · D-22060 Hamburg Hannover/Garb- SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-10 Alte Ricklinger Str.40-42 Fax +49 5137 8798-50 D-30823 Garbsen...
  • Page 86 Address Directory Germany Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 D-97076 Würzburg-Lengfeld tb-wuerzburg@sew-eurodrive.de Zwickau / SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0 Meerane Dänkritzer Weg1 Fax +49 3764 7606-20 D-08393 Meerane tb-zwickau@sew-eurodrive.de France...
  • Page 87 16, rue des Frères Zaghnoun Fax +213 21 8222-84 Bellevue El-Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Service Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar...
  • Page 88 Address Directory Austria Assembly Wien SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0 Sales Richard-Strauss-Strasse 24 Fax +43 1 617 55 00-30 Service A-1230 Wien http://sew-eurodrive.at sew@sew-eurodrive.at Technical Offices Linz SEW-EURODRIVE Ges.m.b.H. Tel. +43 732 655 109-0 Reuchlinstr. 6/3 Fax +43 732 655 109-20 A-4020 Linz tb-linz@sew-eurodrive.at Graz...
  • Page 89 Address Directory Canada Additional addresses for service in Canada provided on request! Chile Assembly Santiago de SEW-EURODRIVE CHILE LTDA. Tel. +56 2 75770-00 Sales Chile Las Encinas 1295 Fax +56 2 75770-01 Service Parque Industrial Valle Grande ventas@sew-eurodrive.cl LAMPA RCH-Santiago de Chile P.O.
  • Page 90 Address Directory Denmark Helsingør SEW-EURODRIVEA/S Tel. +45 49 7557-00 Rømøvej 2 Fax +45 49 7558-00 DK-3140 Ålsgårde Odense SEW-EURODRIVEA/S Tel. +45 65 9020-70 Lindelyvei 29, Nr. Søby Fax +45 65 9023-09 DK-5792 Arslev Egypt Sales Cairo Copam Egypt Tel. +20 2 2566-299 + 1 23143088 Service for Engineering &...
  • Page 91 308, Prestige Centre Point Fax +91 80 22266569 7, Edward Road salesbang@seweurodriveinindia.com Bangalore Calcutta SEW EURODRIVE INDIA PVT. LTD. Tel. +91 33 24615820 Juthika Apartment, Flat No. B1 Fax +91 33 24615826 11/1, Sunny Park sewcal@cal.vsnl.net.in Calcutta - 700 019...
  • Page 92 Address Directory Israel Sales Tel-Aviv Liraz Handasa Ltd. Tel. +972 3 5599511 Ahofer Str 34B / 228 Fax +972 3 5599512 58858 Holon lirazhandasa@barak-online.net Italy Assembly Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 9801 Sales Via Bernini,14 Fax +39 02 96 799781 Service I-20020 Solaro (Milano)
  • Page 93 Address Directory Korea Technical Offices Daegu SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 53 650-7111 No.1108 Sungan officete Fax +82 53 650-7112 l 87-36, Duryu 2-dong, Dalseo-ku sewdaegu@netsgo.com Daegu 704-712 DaeJeon SEW-EURODRIVE KOREA Co., Ltd. Tel. +82 42 828-6461 No. 2017, Hongin offictel Fax +82 42 828-6463 536-9, Bongmyung-dong, Yusung-ku sewdaejeon@netsgo.com...
  • Page 94 Address Directory Mexico Assembly Queretaro SEW-EURODRIVE, Sales and Distribution, Tel. +52 442 1030-300 Sales S. A. de C. V. Fax +52 442 1030-301 Service Privada Tequisquiapan No. 102 scmexico@seweurodrive.com.mx Parque Ind. Queretaro C. P. 76220 Queretaro, Mexico Morocco Sales Casablanca S.
  • Page 95 Address Directory Poland Bydgoszcz SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 52 3606590 ul. Fordonska 246 Fax +48 52 3606591 PL-85-959 Bydgoszcz Szczecinek SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 94 3728820 ul. Mickiewicza 2 pok. 36 Fax +48 94 3728821 PL-78-400 Szczecinek Portugal Assembly Coimbra SEW-EURODRIVE, LDA.
  • Page 96 Address Directory South Africa Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000 Sales Eurodrive House Fax +27 11 494-3104 Service Cnr. Adcock Ingram and Aerodrome Roads dross@sew.co.za Aeroton Ext. 2 Johannesburg 2013 P.O.Box 90004 Bertsham 2013 Capetown SEW-EURODRIVE (PROPRIETARY) LIMITED Tel.
  • Page 97 Address Directory Sweden Stockholm SEW-EURODRIVE AB Tel. +46 8 44986-80 Björkholmsvägen 10 Fax +46 8 44986-93 S-14125 Huddinge Skellefteå SEW-EURODRIVE AB Tel. +46 910 7153-80 Trädgårdsgatan 8 Fax +46 910 7153-93 S-93131 Skellefteå Switzerland Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717 Sales Jurastrasse 10 Fax +41 61 417 1700...
  • Page 98 Address Directory Tunisia Sales Tunis T. M.S. Technic Marketing Service Tel. +216 1 4340-64 + 1 4320-29 7, rue Ibn EI Heithem Fax +216 1 4329-76 Z.I. SMMT 2014 Mégrine Erriadh Turkey Assembly Istanbul SEW-EURODRIVE Tel. +90 216 4419163 + 216 4419164 + Sales Hareket Sistemleri Sirketi 216 3838014...
  • Page 99 Address Directory Venezuela Assembly Valencia SEW-EURODRIVE Venezuela S.A. Tel. +58 241 832-9804 Sales Av. Norte Sur No. 3, Galpon 84-319 Fax +58 241 838-6275 Service Zona Industrial Municipal Norte sewventas@cantv.net Valencia, Estado Carabobo sewfinanzas@cantv.net 03/2006...
  • Page 100 Gearmotors \ Industrial Gear Units \ Drive Electronics \ Drive Automation \ Services How we’re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically...

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