Page 1 *25975072_0519* Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Contactless Energy Transfer System ® MOVITRANS TES31A Decentralized Supply Unit System frequency A, B Edition 05/2019 25975072/EN...
Page 2 SEW-EURODRIVE—Driving the world...
Page 3: Table Of Contents
Table of contents Table of contents General information........................ 6 About this documentation .................... 6 Other applicable documentation .................. 6 Structure of the safety notes ................... 6 1.3.1 Meaning of signal words ................ 6 1.3.2 Structure of section-related safety notes............ 6 1.3.3 Structure of embedded safety notes .............. 7 Decimal separator in numerical values ................ 7 Rights to claim under limited warranty ................ 7 Product names and trademarks.................. 8...
Page 4 Table of contents Cable routing......................... 25 Protective measures against electrical hazards............ 26 5.4.1 Overview ...................... 26 5.4.2 Installing ground connection or equipotential bonding ......... 26 5.4.3 Required cable cross section ............... 27 Line components...................... 29 5.5.1 Residual current device................ 29 5.5.2 Line fuse types ..................... 29 5.5.3 Contactors ....................
Page 5 Table of contents 7.5.2 Reading a parameter ................... 97 Control via SBus ...................... 98 7.6.1 Control via process data telegrams.............. 98 7.6.2 Control via parameter telegrams .............. 98 Compensation...................... 100 7.7.1 Track compensation ................... 100 7.7.2 Prerequisites .................... 100 7.7.3 Procedure.................... 100 Operation..........................
Page 6: General Information
General information About this documentation General information About this documentation The current version of the documentation is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible.
Page 7: Structure Of Embedded Safety Notes
General information Decimal separator in numerical values Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning about suspended load Warning of automatic restart 1.3.3 Structure of embedded safety notes...
Page 8: Product Names And Trademarks
General information Product names and trademarks Product names and trademarks The brands and product names in this documentation are trademarks or registered trademarks of their respective titleholders. Copyright notice © 2019 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica- tion, distribution or any other use of the whole or any part of this documentation is strictly prohibited.
Page 9: Safety Notes
Safety notes Preliminary information Safety notes Preliminary information The following general safety notes serve the purpose of preventing injury to persons and damage to property. They primarily apply to the use of products described in this documentation. If you use additional components, also observe the relevant warning and safety notes.
Page 10: Target Group
Safety notes Target group Target group Specialist for me- Any mechanical work may only be performed by adequately qualified specialists. Spe- chanical work cialists in the context of this documentation are persons familiar with the design, me- chanical installation, troubleshooting, and maintenance of the product who possess the following qualifications: •...
Page 11: Transport
Safety notes Transport Transport Inspect the shipment for damage as soon as you receive the delivery. Inform the ship- ping company immediately about any damage. If the product is damaged, it must not be assembled, installed or started up. Observe the following notes when transporting the device: •...
Page 12: Electrical Installation
Safety notes Electrical installation Electrical installation Ensure that all of the required covers are correctly attached after carrying out the elec- trical installation. Make sure that preventive measures and protection devices comply with the applica- ble regulations (e.g. EN 60204-1 or EN 61800-5-1). 2.9.1 Required preventive measure Make sure that the product is correctly attached to the ground connection.
Page 13 Safety notes Startup/operation Mechanical blocking or internal protective functions of the product can cause the power to interrupt. Removing the cause of this problem or performing a reset can re- sult in the machine or system restarting on its own. If this is not permitted for the drive- controlled machine or system for safety reasons, first disconnect the product from the supply system and then start troubleshooting.
Page 14: Device Structure
Device structure Type designation Device structure Type designation ® TES31A MOVITRANS stationary supply unit Nominal power: 3.2 kW 8 kW 14 kW Increased degree of protection Heat sink and fan Load current: 12 A (1 load connection) 30 A (1 load connection) 42.5 A (1 load connection) 60 A (2 load connections) 85 A (2 load connections) Connection voltage: AC 400/500 V...
Page 15: Short Designation
Device structure Short designation Short designation The following short designations are used in this documentation: Device Short designation ® MOVITRANS TES31A080‑EF3‑5B3‑A decentral- Device ized supply unit (25 kHz, 30 A, 8 kW) ® MOVITRANS TES31A080‑EF4‑5B3‑A decentral- Device ized supply unit (25 kHz, 42.5 A, 8 kW) ®...
Page 16: Device Overview
Device structure Device overview Device overview Devices with a load current of 12 A, 30 A, 42.5 A with 1 load connection The following figure shows the device structure: 18014419138037387 Housing Display elements Gyrator 8 kW Signal and bus connections Power supply connection Connection for ground connection (PE) Load connection ®...
Page 17 Device structure Device overview Devices with a load current of 60 A, 85 A with 2 load connections The following figure shows the device structure: 23280511499 Housing Display elements Gyrator 8 kW Signal and bus connections Power supply connection Connection for ground connection (PE) Load connection ®...
Page 18: Nameplate
Device structure Nameplate Nameplate The nameplate lists information about the device type. The following figure shows an example of a nameplate: Type: XXXXXXXXX-XXX-XXX-X SO#: XXXXXXX D-76646 Bruchsal Eingang / Input Ausgang / Output Made in Germany MOVITRANS 11 10 10 10 50 -- 10 -- -- 9007218450919947 Product name Approval identification...
Page 19: Accessories
Device structure Accessories Accessories 3.6.1 Accessory components Part number PC CAN interface adapter 18210597 Note that the connection cable M12 ↔ D-sub (part number 18125751) as well as the D-sub gender changer (part number 19188714) must be ordered separately. Fan subassembly with connection cable and connector 28230337 for TES31A080‑EF6‑5B3‑B (50 kHz, 60 A, 8 kW) Fan subassembly with connection cable and connector...
Page 20: Operating Principle
Device structure Operating principle Compensation box The following components are available for the track compensation: Other applicable documentation ® MOVITRANS compensation box Operating instructions TCS31A ® MOVITRANS compensation box TCS31A ® MOVITRANS compensation box Operating instructions TCS10B ® MOVITRANS installation material TCS, TVS, TLS, TIS INFORMATION On simple tracks, one TCS31A compensation box is adequate.
Page 21: Mechanical Installation
Mechanical installation Requirements Mechanical installation Requirements WARNING Risk of crushing if the load falls. Severe or fatal injuries. • Do not stand under the load. • Secure the area where loads can fall down. NOTICE Risk of collision. Damage to plant and device components. •...
Page 22: Mounting Position
Mechanical installation Mounting position Mounting position The following figure shows permitted and not permitted mounting positions: 23873802251 Preferred mounting position Permitted mounting position Conditionally permitted mounting position (only after consultation with SEW‑EURODRIVE) Minimum clearance Keep a minimum distance of 300 mm around the device. ®...
Page 23: Waste Heat
Mechanical installation Waste heat Waste heat Make sure that • waste heat can be dissipated through the ventilation duct at the side of the device • sufficient ventilation of the device is ensured • the device is not located in the immediate vicinity of other heat sources •...
Page 24 Mechanical installation Installation The following figure shows the required dimensions in mm: S TATU S 9007222874086795 ® Operating Instructions – MOVITRANS TES31A Decentralized Supply Unit...
Page 25: Electrical Installation
Electrical installation Installation notes Electrical installation Installation notes Observe the following points for electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the device is operated. Low-voltage supply systems The device is suited and allowed for operation in the following systems: •...
Page 26: Protective Measures Against Electrical Hazards
Electrical installation Protective measures against electrical hazards Protective measures against electrical hazards 5.4.1 Overview The following figure is an overview of the protective measures against electrical haz- ards: Preventive measures according to IEC 60364‑4‑41 Stationary use Contactless energy transfer system Ground connection 25798566539 5.4.2 Installing ground connection or equipotential bonding...
Page 27: Required Cable Cross Section
Electrical installation Protective measures against electrical hazards 5.4.3 Required cable cross section X1201 X2337 9007225161786379 Control cabinet Terminal strip AC 400 V Equipotential bonding rail Supply cable Protective earth (equipotential bonding cable) 10 mm Cu Protective earth 6 mm Cu Connection position for ground connection Load cable ®...
Page 28 Electrical installation Protective measures against electrical hazards 1. Route the PE conductor [A] in parallel to the supply cable [4]. 2. Place the PE conductor on an equipotential bonding cable or equipotential bonding rail [3] with a minimum cross section of 10 mm² Cu or 16 mm² AI. 3.
Page 29: Line Components
Electrical installation Line components Line components 5.5.1 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used. Severe or fatal injuries. • The product can cause direct current in the PE conductor. If a residual current device (RCD) or a residual current monitoring device (RCM) is used for protec- tion in the event of a direct or indirect contact, only a type B RCD or RCM is per- mitted on the supply end of the product.
Page 30: Installation Of Several Devices
Electrical installation Installation of several devices Installation of several devices The following figure shows the installation for SBus communication or synchronous operation. Simultaneous connection with SBus and synchronization operation is also possible. 9007218679026827 CAN terminating resistor (→ 2 41) CAN T-piece (→ 2 41) Cable The total cable length permitted for SBus communication depends on the set SBus baud rate:...
Page 31: Connection Block
Electrical installation Connection block Connection block WARNING Electric shock when disconnecting or connecting voltage-carrying plug connectors. Severe or fatal injuries. • Disconnect all supply voltages. • Make sure that the device is de-energized. • Never plug or unplug the plug connectors while they are energized. INFORMATION For further information on the individual connections and connection cables, refer to chapter "Electrical connections" (→ 2 33).
Page 32: Devices With A Load Current Of 60 A, 85 A
Electrical installation Connection block 5.7.2 Devices with a load current of 60 A, 85 A [6] [7] [8] [9] [11] [10] 23274094475 X2337 Load connection TLS X2337 Load connection TLS X5102_1 Digital inputs – power section X5102_2 Digital outputs – power section X5161 Device interface for dual-channel disconnection –...
Page 33: Electrical Connections
Electrical installation Electrical connections Electrical connections 5.8.1 Representation of connections The wiring diagrams show the contact end of the connections. 5.8.2 Connection cables Connection cables are not included in the delivery. Prefabricated cables for connecting SEW‑EURODRIVE components can be ordered. For each connection, the available prefabricated cables are listed.
Page 34 Electrical installation Electrical connections 5.8.3 Cable structure Diagram The following table shows the cable structure based on an example: Depiction Meaning Cable shield Number of core pairs (in twisted cables only) Number of cores G - with green-yellow PE conductor X - without PE 0.25 Core cross section in mm...
Page 35: Connection Cables
Electrical installation Electrical connections 5.8.4 X1201: AC 400 V input Function AC 400 V input to supply devices up to 16 kW Connection type ® Q 4/2, male Wiring diagram 4 PE Name Function Supply system phase 1 Supply system phase 2 Supply system phase 3 n.c.
Page 36 Electrical installation Electrical connections Conductor assignment Part number Signal name Core color Black/1 18174221 Black/2 11745614 Black/3 Green-yellow ® Operating Instructions – MOVITRANS TES31A Decentralized Supply Unit...
Page 37: X2337: Load Connection Tls
Electrical installation Electrical connections 5.8.5 X2337: Load connection TLS Function Load connection of the line cables 1 and 2 Connection type ® Q 4/2, female Connection diagram Name Function TLS1 Line cable 1 TLS2 Line cable 2 TLS1 Line cable 1 TLS2 Line cable 2 DI00...
Page 38 Electrical installation Electrical connections Connector height/bending radius Connector height Cable diameter Minimum permitted bending radius 117 mm 15.4 mm 4 x cable diameter ® Operating Instructions – MOVITRANS TES31A Decentralized Supply Unit...
Page 39: X4101: Can Bus - System Bus
Electrical installation Electrical connections 5.8.6 X4101: CAN bus – system bus INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function CAN system bus – output Connection type M12, 5-pole, female, A-coded Connection image Name Function...
Page 40 Electrical installation Electrical connections Connection cables Cables Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
Page 41 Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD – 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 Connection components CAN T-piece Part number: 13290967 Connection: M12 9007204911485067 CAN terminating resistor Part number: 13287036 Connection: M12 22822010891...
Page 42: X4108: Can Bus - System Bus
Electrical installation Electrical connections 5.8.7 X4108: CAN bus – system bus INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function CAN system bus – input Connection type M12, 5-pole, male, A-coded Connection diagram Name Function...
Page 43 Electrical installation Electrical connections Connection cables Cables Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
Page 44 Electrical installation Electrical connections Conductor assignment Part number Signal name Core color 19111630 CAN_SHLD Gray 13295810 +24V 19111614 Black 19111622 CAN_H White 19111649 CAN_L Blue 19111657 ® Operating Instructions – MOVITRANS TES31A Decentralized Supply Unit...
Page 45: X5102_1: Digital Inputs - Power Section
Electrical installation Electrical connections 5.8.8 X5102_1: Digital inputs – power section Function Digital inputs/outputs of power section Connection type M12, 5-pole, female, A-coded Wiring diagram Name Function +24V DC 24 V output DI01 Data reception direction 01 0V24 0V24 reference potential DI00 Data reception direction 00:with fixed assignment "\output stage inhibit"...
Page 46: X5102_2: Digital Outputs - Power Section
Electrical installation Electrical connections 5.8.9 X5102_2: Digital outputs – power section Function Digital inputs/outputs of power section Connection type M12, 5-pole, female, A-coded Wiring diagram Name Function +24V DC 24 V output DO01 Digital output nm 01 0V24 0V24 reference potential DO00 Digital output nm 00 Equipotential bonding / functional earth...
Page 47: X5121: Movitrans Synchronization Signal
Electrical installation Electrical connections ® 5.8.10 X5121: MOVITRANS synchronization signal INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor. Function ® Synchronization signal MOVITRANS – output Connection type M12, 5-pole, female, A-coded Connection diagram Name Function...
Page 48 Electrical installation Electrical connections Connection cables Cables Length/installation Component type Standard lengths: 1 m: Part number: 13237748 2 m: Part number: 13237756 3 m: Part number: 13286315 4 m: Part number: 13286323 5 m: Part number: 13286331 10 m: Part number: 13286358 15 m: Part number: 13286366 Fixed length Custom lengths: –...
Page 49: X5122: Movitrans Synchronization Signal
Electrical installation Electrical connections Conductor assignment Part number Signal name Color coding 13281348 CAN_SHLD – 13281356 +24V 13281364 Black 13281372 CAN_H White 13281380 CAN_L Blue 13281399 13281402 13281410 13281429 ® 5.8.11 X5122: MOVITRANS synchronization signal INFORMATION If there is no station connected here, you must terminate the bus with a 120 Ω resis- tor.
Page 50: X5161: Device Interface For Dual-Channel Disconnection - Input
Electrical installation Electrical connections 5.8.12 X5161: Device interface for dual-channel disconnection – input Function Input for dual-channel disconnection of the power section (output stage inhibit) Connection type M12, 5-pole, female, A-coded Wiring diagram Name Function +24V DC 24 V output /OSI- 0V24 reference potential for "/output stage inhibit"...
Page 51: Parameters
Parameters Notes Parameters Notes The following sections describe the information windows in the parameter tree view with the display values for start up and the device functions. ® The parameter names correspond to those displayed in MOVITOOLS MotionStudio. The factory setting is indicated in bold. Usually, the parameter menu is only required for startup and in case of service.
Page 52: Parameter Overview By Parameter Tree
Parameters Parameter overview by parameter tree Parameter overview by parameter tree Display values Parameters Index Note Dec. Display values – device data Device type 9701 1 – 5 Device family 9701 Nominal power 9701 Nominal load current 10538 Output frequency 9793 Firmware part number 9701 Firmware status 9701...
Page 53 Parameters Parameter overview by parameter tree Parameters Index Note Dec. Display values – min./max. values Maximum output voltage 8974 Minimum output current 8975 Maximum output current 8976 Minimum load current 8977 Maximum load current 8978 Minimum DC link voltage 8985 Maximum DC link voltage 8986 Minimum active power...
Page 54 Parameters Parameter overview by parameter tree Parameters Index Note Dec. Display values – status binary terminals Binary input DI00 8334 Bit0 Binary input DI01 8334 Bit1 Binary output DO00 8349 Bit0 Binary output DO01 8349 Bit1 Parameters Index Note Dec. Display values – statistics Energy meter 8330 Power-applied hours...
Page 55 Parameters Parameter overview by parameter tree Parameters Index Note Dec. Setpoints/modulation – fixed setpoints Fixed setpoint I01 8814 0 – Max % Fixed setpoint I10 8815 0 – 50 – Max % Fixed setpoint I11 8816 0 – 100 – Max % Parameters Index Note Dec. Setpoints/modulation – ramps Active ramp time 10232 Ramp time T00 10232 0 – 500 – 10000 ms Ramp time T01 10232...
Page 56 Parameters Parameter overview by parameter tree Parameters Index Note Dec. Device functions – process data description Setpoint description PO3 8306 Actual value description PI1 8307 Actual value description PI2 8308 Actual value description PI3 8309 PO data enable 8622 No, yes Parameters Index Note Dec.
Page 57 Parameters Parameter overview by parameter tree Parameters Index Note Dec. Device functions – serial communication SBus 2 125 kBaud 250 kBaud SBus 2 baud rate 8939 500 kBaud 1 MBaud Parameters Index Note Dec. Device functions – terminal functions No function Fixed setpoint changeover Binary input DI01 8335 /External fault /Output stage inhibit No function Binary output DO00...
Page 58 Parameters Parameter overview by parameter tree Parameters Index Note Dec. Device functions – technology Parameter setpoint SBus 1 Setpoint source 8461 SBus 2 Fixed setpoints Technology Fixed setpoint I00 (lower) 10420 0 – 100 – Max % Fixed setpoint I01 (upper) 8814 0 – Max % Power limit L00 10538 0 – 20000 W (bottom) Power limit L01 10538 0 – 20000 W...
Page 59: Parameter Description
Parameters Parameter description Parameter description 6.3.1 Display values Unit data The following information is displayed in the "Device data" window: • Device type • Device family • Nominal power in W • Nominal load current in A • Output frequency in Hz •...
Page 60 Parameters Parameter description – Power control SEW‑EURODRIVE recommends activating the current control for common ® MOVITRANS applications. You can set the operating mode in the "Setpoint selec- tion" (→ 2 63) window. Process values • Ramp time in ms The active ramp time is displayed. You can set the ramp times in the "Ramps" win- dow in the "Setpoints/modulation"...
Page 61 Parameters Parameter description • Heat sink temperature of output stage in °C • Status word display The status word is 16 bits wide. The less significant byte, the basic status block, consists of 8 status bits with fixed definition. The higher-level status byte either contains the device state or the fault code.
Page 62 Parameters Parameter description Min./max. values The following minimum and maximum process values, recorded since the last time the device was switched on, are displayed in the "Min./max. values" window: • Output voltage in V • Output current in A • Load current in A •...
Page 63: Setpoints/Modulation
Parameters Parameter description Binary outputs • Binary output DO00 with the parameterized function • Binary output DO01 with the parameterized function Statistics The following information is displayed in the "Statistics" window: • Energy meter in kWh Total of the electric active energy •...
Page 64 Parameters Parameter description The following figure provides an overview of the control word structure: Fixed definition 15 14 13 12 11 10 /Output stage inhibit Reserved Reserved Reserved Fixed setpoint changeover A Fixed setpoint changeover B Reset Reserved 19352912651 Control com- Control signal source Assignment mand...
Page 65 Parameters Parameter description Fixed setpoint Fixed setpoint Setpoint Ramp time changeover B changeover A Bit5/DI01 Bit4 Fixed setpoint I01 Ramp time T01 Fixed setpoint I10 Ramp time T10 Fixed setpoint I11 Ramp time T11 • SBus 1 Setpoint input is performed via process data communication via SBus 1. The set- point is in the process output data word 2 (PO2).
Page 66 Parameters Parameter description • Fixed setpoint I00 in % 100% preset • Fixed setpoint I01 in % 0% preset • Fixed setpoint I10 in % 50% preset • Fixed setpoint I11 in % 100 % preset ® Operating Instructions – MOVITRANS TES31A Decentralized Supply Unit...
Page 67 Parameters Parameter description Ramps You can set the ramp times Txx in the "Ramps" window. Setting range: 0 – 500 – 10000 ms The ramp time is based on a setpoint difference of 100%. In case of a setpoint change, the drive moves to the new setpoint using the respective ramp.
Page 68: Device Functions
Parameters Parameter description 6.3.3 Device functions Reset response Device faults can be reset automatically after a specific time that can be set in the "Reset behavior" window. WARNING Automatic restart of the system due to auto reset. Severe or fatal injuries. •...
Page 69 Parameters Parameter description Reset counter The number of resets still possible is displayed here. When the auto reset function is activated, up to 3 automatic resets are possible. Setup You can reset statistic data, set factory settings and perform fault resets in the "Setup" window.
Page 70 Parameters Parameter description Process data description The content of the process data is displayed in the "Process data description" window. The predefined contents of the process output data PO1/PO2/PO3 are displayed via the following parameters POx. • Setpoint description PO1: Control word 1 •...
Page 71 Parameters Parameter description Response U Use this parameter to program a response that is triggered in the event of U DC link DC link undervoltage dervoltage. Factory setting: Display only Response to ex- Use this parameter to program a response that is triggered via an input terminal with ternal fault the parameter setting "/External fault".
Page 72 Parameters Parameter description Terminal functions You can assign functions to the inputs and outputs in the "Terminal functions" window. Binary input DI01 You can set the parameters of the input terminal to the following functions: • No function • Fixed setpoint changeover The fixed setpoint changeover ...
Page 73 Parameters Parameter description Synchronization The device can synchronize with several devices. Connect the devices with a synchro- nization cable for synchronization. For further information, refer to chapter "Installation of several devices" (→ 2 30). INFORMATION The interface function must be set to "Sync" to activate synchronization. Sync mode The following sync modes are available: •...
Page 74 Parameters Parameter description Runtime-related errors can be precisely adjusted with phase shifts that slightly vary from 0º or 180º. This, however, is usually not required. Sync timeout re- If the device is in the "Slave" frequency mode and receives a faulty synchronization sponse signal, or no signal at all, the fault response set here is executed.
Page 75 Parameters Parameter description Technology The technology function enables a power-dependent setpoint input. The goal of this function is to decrease the standby losses during the contactless en- ergy transfer. Depending on the power measurement in the device, the setpoint input is performed as follows: •...
Page 76: Manual Operation
Parameters Parameter description Power-dependent To use the power-dependent setpoint adjustment, you have to select the setpoint setpoint adjust- source "Technology". ment 0/1 Switching between 2 parameter sets "Power-dependent setpoint adjustment 0 or 1" is possible with the control command "Fixed setpoint changeover B". Fixed setpoint "0"...
Page 77: Startup
Startup For your safety Startup For your safety WARNING Risk of injury due to uncontrolled device behavior caused by ineffective emergency switching off circuit. Severe or fatal injuries. • Have the installation carried out only by qualified personnel. WARNING Risk of injury due to device malfunction caused by incorrect device setting. Severe or fatal injuries.
Page 78: Requirements
Startup Requirements INFORMATION To ensure fault-free operation, do not disconnect or connect signal cables during operation. Requirements The following conditions apply to startup: • The device must be installed correctly both mechanically and electrically. • The system and connected drives must be configured correctly. •...
Page 79: Operation With The Movitools Motionstudio Engineering Software
Startup Operation with the MOVITOOLS® MotionStudio engineering software Operation with the MOVITOOL S® MotionStud io engineering software ® Operation with the MOVITOOLS MotionStudio engineering software ® 7.4.1 About MOVITOOLS MotionStudio Tasks ® MOVITOOLS MotionStudio engineering software enables you to perform the fol- lowing tasks with consistency: •...
Page 80: First Steps
Startup Operation with the MOVITOOLS® MotionStudio engineering software Functions ® The MOVITOOLS MotionStudio engineering software enables you to perform the fol- lowing tasks with consistency: • Parameterization (e. g. in the parameter tree of the device) • Startup • Visualization and diagnostics •...
Page 81 Startup Operation with the MOVITOOLS® MotionStudio engineering software 9007217492118283 2. From the drop-down list [1], select the communication type. 3. Activate the selected communication type [2]. 4. To edit the settings of the selected communication type, click the button [3]. 5. If necessary, change the preset communication parameters. When doing so, refer to the detailed description of the communication channels.
Page 82 Startup Operation with the MOVITOOLS® MotionStudio engineering software Connection mode Overview ® MOVITOOLS MotionStudio engineering software differentiates between "online" and "offline" connection mode. You determine the connection mode yourself. ® MOVITOOLS MotionStudio starts up in the connection mode that was set before the program was closed.
Page 83 Startup Operation with the MOVITOOLS® MotionStudio engineering software Tools Description Changes made using online tools affect only the device [4]. • Execute the "Upload (device → PC)" function if you want to Online tools transfer the changes to your RAM [2]. • Save your project so that the changes can be stored on the hard disk [1] of your engineering PC [3].
Page 84 Startup Operation with the MOVITOOLS® MotionStudio engineering software Configuring devices ® The following example uses a MOVIFIT device to show how to display the tools for configuring the device. The connection mode is "online". The device has been scanned in the network view. Proceed as follows: 1.
Page 85: Communication Sbus (Can) Via Interface Adapter
Startup Operation with the MOVITOOLS® MotionStudio engineering software 7.4.3 Communication SBus (CAN) via interface adapter Engineering via interface adapter (SBus) Since your device supports the "SBus" communication option, you can use a suitable interface adapter for engineering. interface adapter additional hardware that obtain...
Page 86 Startup Operation with the MOVITOOLS® MotionStudio engineering software Connecting the USB-CAN interface to the unit The connection of via the CAN interface is described in chapter "X4101: CAN bus – system bus" (→ 2 39). The following figure shows how the USB-CAN interface [2] from SEW‑EURODRIVE connected with the device [5] and the PC [1] via the SBus interface.
Page 87 Startup Operation with the MOVITOOLS® MotionStudio engineering software Proceed as follows to configure an SBus connection: 1. Click "Configure communication connections" toolbar. 1166382731 Communication parameters for SBus The following table describes the [Basic setting] for the SBus communication channel: Communication para- Description Information meter...
Page 88 Startup Operation with the MOVITOOLS® MotionStudio engineering software The following table describes the [Advanced setting] for the SBus communication channel: Communication para- Description Information meter Parameter telegrams Telegram with a single Used to transfer a single parameter parameter of a device Multi-byte telegrams Telegram with several pa- Used to transfer the com-...
Page 89: Executing Functions With The Devices
Startup Operation with the MOVITOOLS® MotionStudio engineering software 7.4.4 Executing functions with the devices Reading or changing device parameters Proceed as follows: 1. Switch to the required view (project view or network view). 2. Select the connection mode: • If you want to read/change parameters directly on the device, switch to online mode by using the icon [1].
Page 90 Startup Operation with the MOVITOOLS® MotionStudio engineering software Starting up devices (online) Proceed as follows: 1. Switch to the network view. 2. Switch to online mode by using the icon [1]. 18014399693512203 3. Select the device you want to start up. 4.
Page 91: Communication Via System Bus
Startup Communication via system bus ð Control signal source: You can control the device via various control signal sources. The control signal source depends on the system environment, e.g. the higher-level controller. 7. The line cable compensation is performed during startup. To do so, the load cur- rent I must be set variably.
Page 92 Startup Communication via system bus CAN bus identifier To differentiate between the various types of telegrams on the SBus, the identifier (ID) of an SBus telegram is made up of the telegram type and the SBus address. The SBus address is set via the "SBus address" parameter or the "SBus group address" parameter.
Page 93 Startup Communication via system bus The setting for the number of process data items is fixed at the value "3 process data words". SBus Device Master Slave 19282969483 The master control can arbitrarily send the asynchronous process output data that is responded to by the device with a process input data telegram within at most a milli- second.
Page 94 Startup Communication via system bus Group process data telegram The group process data message is sent from the master to one or more slaves with the same SBus group address. The telegram has the same structure as the process output data telegram. This telegram can be used for sending the same setpoint values to several slaves which share the same SBus group address.
Page 95 Startup Communication via system bus Management of the parameter telegram The entire parameterization sequence is coordinated with byte 0 "Management". This byte provides important service parameters, such as: • Service identification • Data length • Execution of the executed service •...
Page 96 Startup Communication via system bus Telegram for incorrect execution of service The status bit in the management byte is set to signal that a service has been per- formed incorrectly (status bit = 1). If the status bit (bit 7) signals a fault, the fault code is entered in the data range of the parameter telegram.
Page 97: Reading A Parameter
Startup Communication via system bus Additional code Additional code Meaning high (hex) low (hex) Factory setting was activated Parameter was not saved in EEPROM Parameter cannot be changed when out- put stage is enabled Group parameter telegram The group parameter telegram is sent from the master to one or more slaves with the same SBus group address.
Page 98: Control Via Sbus
Startup Control via SBus Control via SBus 7.6.1 Control via process data telegrams If the device is to be controlled via the process data telegrams, make the following set- tings: Parameter Setting Control signal source SBus 1 or SBus 2 Setpoint source SBus 1 or SBus 2 In addition, parameterize the respective parameters SBus timeout interval and sponse SBus timeout.
Page 99 Startup Control via SBus Parameterize the following: Parameter Setting Control signal source Parameter control word Setpoint source Parameter setpoint Parameter control word The device with SBus address 3 is controlled via a PLC. Identifier (ID): 8 × SBus address + 512 + 3 = 8 × 3 + 512 + 3 = 539 = 21B Management byte: Write parameter volatile, 4 byte: 33 Index: Parameter control word, 8785 (index low = 51...
Page 100: Compensation
Startup Compensation Compensation 7.7.1 Track compensation The inductance of the line cable increases as the cable length increases. This inductive reactance must be compensated by connecting compensation capacit- ors in series (track compensation). 7.7.2 Prerequisites ® MOVITOOLS MotionStudio is required for compensation. In order to be able to perform the compensation successfully, the setpoint must be varied when the output stage is enabled.
Page 101 Startup Compensation 6. Set the setpoint 0 – 100% as high as possible. Do not exceed the nominal output current I 7. Assess the compensation using the pointer display of the "Compensation" window. Nominal power transmission is possible within the green range of -1 to 1. ð...
Page 102 Startup Compensation 11. Finally check the compensation according to step 7. 12. Set the setpoint input as required after track compensation has been performed. ® Operating Instructions – MOVITRANS TES31A Decentralized Supply Unit...
Page 103: Operation
Operation For your safety Operation For your safety WARNING When the device is switched on, dangerous voltages are present at the connectors and at any connected cables and motor terminals. This also applies even when the device is inhibited and the motor is at standstill. Severe or fatal injuries from electric shock.
Page 104: Status And Fault Messages
Operation Status and fault messages Status and fault messages The following figure shows the control and display elements of the device: S TATU S 9007219918772747 LED V1 LED V2 8.2.1 Status of LED V1 The status LED V1 indicates the following operating states: Status LED Meaning Measure...
Page 105: Status Of Led V2
Operation Status and fault messages 8.2.2 Status of LED V2 Status LED V2 shows the following in case of failures or faults: Status LED Code Subcode Meaning Green-yellow "DC link" fault alternating Performance monitoring Green-red al- "External synchronization" fault ternating lost synchronization, sync signal invalid Steady yellow 7 "DC link voltage"...
Page 106: Fault List
Operation Status and fault messages 8.2.3 Fault list The factory-set fault response is listed in the "Response (P)" column. "(P)" means that the response can be set in the "Fault response" window. Code Meaning Response Sub- Meaning Possible cause Measure code Overcurrent Output Inversion in...
Page 107 Operation Status and fault messages Code Meaning Response Sub- Meaning Possible cause Measure code Timeout Output Timeout sys- Error during communica- Check system bus con- SBus #2 stage in- tem bus tion via system bus 2 nection hibit CAN2 Timeout Output Timeout sys- Error during communica- Check system bus con- SBus #1...
Page 108: Fault Reset
Operation Fault reset Fault reset The status display on the device cover shows the current device status. In case of re- peated malfunctions, contact the SEW‑EURODRIVE Service. Perform the following steps to reset the fault: • Switch the power supply off and back on again. •...
Page 109: Service
Service Status and fault messages Service Status and fault messages The status LEDs show status and error messages and so allow you to record the cur- rent state of the device. For further information, refer to the chapter "Status and fault messages" (→ 2 104). If you are unclear about any of the information in this documentation or if you require further information, contact SEW‑EURODRIVE.
Page 110: Shutdown
Service Shutdown Shutdown WARNING Electric shock due to charged capacitors. Severe or fatal injuries. • Observe a minimum switch-off time after disconnecting the supply voltage: minutes. To shut down the device, disconnect it from the power supply using appropriate measures. Storage Observe the following instructions when shutting down or storing the device: •...
Page 111: Cleaning
Service Cleaning Cleaning Clean the device with a clean cloth and a suitable cleaning agent. Observe the follow- ing information during cleaning: • De-energize the device. • Clean the device only with solvent-free cleaning agent. • Do not clean the device with a high-pressure cleaning device. •...
Page 112: Waste Disposal
Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...
Page 113: Technical Data
Technical data Design with operating voltage AC 400/500 V Technical data 10.1 Design with operating voltage AC 400/500 V The data in the following table is valid for all devices, regardless of power and type. General technical data Storage temperature ϑ -25 – +70 °C Degree of protection IP54 Installation altitude reduction at 1000 m to 2000 m above...
Page 114: 8 Kw Devices
Technical data Design with operating voltage AC 400/500 V 10.1.2 8 kW devices Basic properties Ambient temperature ϑ -5 – +40 °C Mass 12.4 kg Dimensions W × H × D 350 mm × 300 mm × 150 mm Input Line connection AC 3~ Connection voltage 3 × AC 380 V to 500 V ±10% line Line frequency 50 Hz to 60 Hz ± 5% line Nominal line current AC 12.8 A line Output Nominal output power 8000 W Nominal output voltage...
Page 115: 14 Kw Devices
Technical data Design with operating voltage AC 400/500 V System frequency B TES31A080-EF6-5B3-B output Output frequency 50 kHz Load current AC 60 A Nominal load voltage AC 212 V 10.1.3 14 kW devices Basic properties Ambient temperature ϑ -5 – +40 °C Mass 12.4 kg Dimensions W × H × D 350 mm × 300 mm × 150 mm Input Line connection AC 3~ Connection voltage 3 × AC 380 V to 500 V ±10% line...
Page 116: General Electronics Data
Technical data Dimension drawings 10.1.4 General electronics data The data in the following table is valid for all devices, regardless of power and type. Electronics data DC 24 V outputs DC 800 mA Binary outputs Notice: Do not apply external voltage. PLC-compatible in accordance with EN 61131‑2: 2 ms = 50 mA (short-circuit proof) Binary inputs...
Page 117: 8 Kw, 14 Kw
Technical data Dimension drawings 10.2.2 8 kW, 14 kW The dimension drawing shows the mechanical dimensions in mm: STATU S 23680817291 ® Operating Instructions – MOVITRANS TES31A Decentralized Supply Unit...
Page 118: Appendix
Appendix Parameters ordered by indexes Appendix 11.1 Parameters ordered by indexes Index: 16-bit index for addressing the parameter via interfaces Parameter: Parameter name Unit: Abbr. = Abbreviation of the unit Size: = Measurement index Cv.: = Conversion index, for converting into the basic unit Access: RO ...
Page 119 Appendix Parameters ordered by indexes Index Parameters Unit Size Cv. Default Note cess Dec. Hex. 8349 209D 0 Status of binary outputs on basic device 8350 209E Binary output DO01 N/E/ 0 = No function 1 = Failure, 0-active 2 = Ready 8461 210D 0 Setpoint source N/RW 21 15 = Parameter set- point...
Page 120 Appendix Parameters ordered by indexes Index Parameters Unit Size Cv. Default Note cess Dec. Hex. 8723 2213 Output voltage 8785 2251 Parameter control word See control word 1 (→ 2 63) Bit0 and Bit1 are "&"- linked with the switch positions (EING0/ EING1) 8814 226E Fixed setpoint I01...
Page 121 Appendix Parameters ordered by indexes Index Parameters Unit Size Cv. Default Note cess Dec. Hex. 9617 2591 Part number of config- uration data set 9617 2591 Configuration data set status 9617 2591 Configuration data set version 9701 25E5 Device identification 'TES3' string (0 – 3) 9701...
Page 122 Appendix Parameters ordered by indexes Index Parameters Unit Size Cv. Default Note cess Dec. Hex. 9823 265F Signature 3 N/RW 0 9823 265F Signature 4 N/RW 0 10071 2757 Subfault code See fault list (→ 2 106) 10089 2769 Load current 10232 27F8 Ramp time 10232 27F8 Ramp time T00...
Page 123 Appendix Parameters ordered by indexes Fault memory t-0 Index Parameters Unit Size Cv. Default Note cess Dec. Hex. 10531 2923 Fault code t-0 10531 2923 Subfault code t-0 10531 2923 Developer code t-0 10531 2923 Power-applied hours t-0 min 10531 2923 Drive running hours t-0 10531 2923 Internal power-applied...
Page 124 Appendix Parameters ordered by indexes Index Parameters Unit Size Cv. Default Note cess Dec. Hex. 10532 2924 Ramp time t-1 10532 2924 Output current t-1 10532 2924 DC link voltage t-1 10532 2924 DC link current t-1 10532 2924 Output voltage t-1 10532 2924 Load current t-1 10532 2924...
Page 125 Appendix Parameters ordered by indexes Index Parameters Unit Size Cv. Default Note cess Dec. Hex. 10538 292A Power limit L00 N/RW 0 0 – 20000, step 1 10538 292A Power limit L01 N/RW 0 0 – 20000, step 1 10538 292A Power limit L10 N/RW 0 0 – 20000, step 1 10538 292A Power limit L11...
Page 126 Appendix Parameters ordered by indexes Physical quantity Measure- Unit Abbrevi- Conversion ment in- ation Conversion Factor index Time Second Millisecond Microsecond µs Nanosecond Minute Power Watt Milliwatt Energy Watt second Hecto-kilowatt Ws second Angle Degree ° Millidegree m° Temperature Degree Celsius °C Millidegree m°C...
Page 127: Address List
Address list Address list Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21 (B1619IEA) Centro Industrial Garín http://www.sew-eurodrive.com.ar Prov. de Buenos Aires sewar@sew-eurodrive.com.ar Australia Assembly Melbourne SEW-EURODRIVE PTY.
Page 128 Address list Cameroon Sales Douala SEW-EURODRIVE S.A.R.L. Tel. +237 233 39 02 10 Ancienne Route Bonabéri Fax +237 233 39 02 10 P.O. Box sew@sew-eurodrive-cm B.P 8674 Douala-Cameroun Canada Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553 Sales 210 Walker Drive Fax +1 905 791-2999...
Page 129 Address list Colombia Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50 Sales Calle 17 No. 132-18 Fax +57 1 54750-44 Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co Santafé de Bogotá sew@sew-eurodrive.com.co Croatia Sales Zagreb KOMPEKS d. o. o. Tel.
Page 130 Address list France Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00 Sales Parc d'activités de Magellan Fax +33 5 57 26 39 09 Service 62 avenue de Magellan – B. P. 182 33607 Pessac Cedex Lyon SEW-USOCOME Tel. +33 4 74 99 60 00 75 rue Antoine Condorcet Fax +33 4 74 99 60 15 38090 Vaulx-Milieu...
Page 131 Address list Germany SEW-EURODRIVE GmbH & Co KG Tel. +49 7348 9885-0 Dieselstraße 18 Fax +49 7348 9885-90 89160 Dornstadt dc-ulm@sew-eurodrive.de Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60 Nürnbergerstraße 118 Fax +49 931 27886-66 97076 Würzburg-Lengfeld dc-wuerzburg@sew-eurodrive.de Drive Service Hotline / 24 Hour Service 0 800 SEWHELP 0 800 7394357...
Page 132 Address list Indonesia Jakarta PT. Agrindo Putra Lestari Tel. +62 21 2921-8899 JL.Pantai Indah Selatan, Komplek Sentra In- Fax +62 21 2921-8988 dustri Terpadu, Pantai indah Kapuk Tahap III, aplindo@indosat.net.id Blok E No. 27 http://www.aplindo.com Jakarta 14470 Surabaya PT. TRIAGRI JAYA ABADI Tel.
Page 133 Address list Lebanon Sales (Lebanon) Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532 B. P. 80484 Fax +961 1 494 971 Bourj Hammoud, Beirut ssacar@inco.com.lb Sales (Jordan, Kuwait , Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786 Saudi Arabia, Syria) Sin El Fil.
Page 134 Fax +595 21 3285539 Departamento Central sewpy@sew-eurodrive.com.py Fernando de la Mora, Barrio Bernardino Peru Assembly Lima SEW EURODRIVE DEL PERU S.A.C. Tel. +51 1 3495280 Sales Los Calderos, 120-124 Fax +51 1 3493002 Service Urbanizacion Industrial Vulcano, ATE, Lima http://www.sew-eurodrive.com.pe sewperu@sew-eurodrive.com.pe...
Page 135 Address list Senegal Sales Dakar SENEMECA Tel. +221 338 494 770 Mécanique Générale Fax +221 338 494 771 Km 8, Route de Rufisque http://www.senemeca.com B.P. 3251, Dakar senemeca@senemeca.sn Serbia Sales Belgrade DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393 Ustanicka 128a Fax +381 11 347 1337 PC Košum, IV floor office@dipar.rs 11000 Beograd...
Page 136 Address list Spain Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70 Sales Parque Tecnológico, Edificio, 302 http://www.sew-eurodrive.es Service 48170 Zamudio (Vizcaya) sew.spain@sew-eurodrive.es Sri Lanka Sales Colombo SM International (Pte) Ltd Tel. +94 1 2584887 254, Galle Raod Fax +94 1 2582981 Colombo 4, Sri Lanka Swaziland Sales...
Page 137 Address list United Arab Emirates Drive Technology Dubai SEW-EURODRIVE FZE Tel. +971 (0)4 8806461 Center PO Box 263835 Fax +971 (0)4 8806464 Jebel Ali Free Zone – South, info@sew-eurodrive.ae P.O. Box Dubai, United Arab Emirates Uruguay Assembly Montevideo SEW-EURODRIVE Uruguay, S. A. Tel.
Page 138: Index
Index Index Process data telegrams........ 98 Control via terminals.......... 78 Accessories ............ 19 Cooling .............. 23 Adapter Copyright notice ............ 8 Putting the USB-CAN interface into operation 85 Creating the identifiers ........ 92 Assembly ............. 23 Cross section Protective earth .......... 27 Baud rate Parameters for SBus ........
Page 139 Index Functional principle .......... 20 Data range............ 95 Functional safety technology Group parameter telegram ...... 97 Safety note ............. 10 Group process data telegram...... 94 Incorrect service execution...... 96 Index addressing .......... 95 Ground connection .......... 26 Management of the parameter telegram .. 95 Grounded star point..........
Page 140 Index Parameter descriptions ........ 51 Meaning of the hazard symbols ....... 7 Parameter functions .......... 51 Operation............ 12 Parameter telegrams ........... 94 Preliminary information........ 9 Parameterizing the device Setup .............. 11 ® About MOVITOOLS MotionStudio .... 89 Startup............ 12 Parameters Structure of embedded........
Page 141: Operating Instructions – Movitrans ® Tes31A Decentralized Supply Unit
Index X2337 ............ 28, 37 X4101 .............. 39 Waste disposal .......... 112 X4108 .............. 42 Waste heat ............ 23 X5102_1 .............. 45 Wiring diagrams .......... 33 X5102_2 .............. 46 X5121 .............. 47 X5122 .............. 49 X1201 ............ 27, 35 X5161 .............. 50 ®...
Page 144 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

SEW-Eurodrive MOVITRANS TES31A Operating Instructions Manual

1 General Information

2 Safety Notes

3 Device Structure

4 Mechanical Installation

5 Electrical Installation

6 Parameters

7 Startup

8 Operation

9 Service

10 Technical Data

11 Appendix

12 Address List

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