SEW-Eurodrive MOVITRANS THM20C Operating Instructions Manual
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SEW-Eurodrive MOVITRANS THM20C Operating Instructions Manual

SEW-Eurodrive MOVITRANS THM20C Operating Instructions Manual

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Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Mobile Energy Supply
®
MOVITRANS
THM20C / THM20E Pick-Ups
Edition 01/2012
19328826 / EN

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Summary of Contents for SEW-Eurodrive MOVITRANS THM20C

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Operating Instructions Mobile Energy Supply ® MOVITRANS THM20C / THM20E Pick-Ups Edition 01/2012 19328826 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 4 Use of this documentation ................4 Structure of the safety notes ............... 4 Rights to claim under limited warranty ............5 Exclusion of liability..................5 Copyright..................... 5 Safety Notes ....................... 6 Preliminary information ................6 General information ..................

  • Page 4: General Information

    General Information Use of this documentation General Information Use of this documentation The documentation is an integral part of the product and contains important information on operation and service. The documentation is written for all employees who assemble, install, startup, and service this product. The documentation must be accessible and legible.

  • Page 5: Rights To Claim Under Limited Warranty

    General Information Rights to claim under limited warranty Rights to claim under limited warranty A requirement of fault-free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the documentation. Read the documen- tation before you start working with the unit! Exclusion of liability You must comply with the information contained in this documentation to ensure safe...

  • Page 6: Safety Notes

    Safety Notes Preliminary information Safety Notes Preliminary information The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the units, have read through the documentation carefully and understood it.

  • Page 7: Designated Use

    Safety Notes Designated use Designated use ® Note the designated use of the following MOVITRANS units: ® • MOVITRANS units in general ® MOVITRANS units are intended for use in industrial and commercial installations for the operation of contactless power transmission systems. •...

  • Page 8: Storage

    Safety Notes Storage Storage ® Observe the following instructions when shutting down or storing MOVITRANS units: • Make sure that the units are not subject to mechanical impact during storage. • Observe the notes on storage temperature in the "Technical Data" chapter. Installation ®...

  • Page 9: Electrical Connection

    Safety Notes Electrical connection Electrical connection ® Observe the following notes for the electrical connection of MOVITRANS units: • Do not connect or disconnect plug connectors while they are energized. • Observe applicable national accident prevention guidelines when working on live ®...

  • Page 10: Startup/Operation

    Safety Notes Startup/operation 2.11 Startup/operation ® Observe the following notes for starting up and operating the MOVITRANS units: • Only qualified electricians with the relevant accident prevention training are allowed to perform installation, startup and service work on the unit. They must also comply with the regulations in force (e.g.

  • Page 11: Unit Design

    Unit Design THM20C unit design Unit Design THM20C unit design 3.1.1 Type designation ® The type designation of the MOVITRANS THM20C pick-up comprises the following characteristic unit data: T H M 20 C 008 - 490 - 008 - 1 Variant: 1 = Standard Compensation capacity:...
  • Page 12 Unit Design THM20C unit design 3.1.4 Nameplate The THM20C pick-up has a nameplate that provides important information. The follow- ing figure shows the nameplate: THM20C008-490-008-1 Typ: Sach.Nr.: 13000748 Ser.Nr.: 0053185 Eingang / Input Ausgang / Output 60 A AC 350 V AC D-76646 Bruchsal 25 kHz 2,3 A AC...

  • Page 13: Thm20E Unit Design

    Unit Design THM20E unit design THM20E unit design 3.2.1 Type designation ® The type designation of the MOVITRANS THM20E pick-up comprises the following characteristic unit data: T H M 20 E 020 - 579 - 007 - 1 Variant: 1 = Standard Compensation capacity: 007 = 7 nF Inductance: 579 = 5.79 mH...
  • Page 14 Unit Design THM20E unit design 3.2.4 Nameplate The THM20E pick-up has a nameplate that provides important information. The follow- ing figure shows an example of a nameplate: THM20E020-579-007-1 Typ: Sach.Nr.: 13000551 Ser.Nr.: 0053184 Eingang / Input Ausgang / Output 60 ... 85 A AC 350 V AC D-76646 Bruchsal 25 kHz...

  • Page 15: Mechanical Installation

    Mechanical Installation Mechanical installation of THM20C Mechanical Installation Mechanical installation of THM20C 4.1.1 Mounting position ® Make sure that the cable outputs of the THM20C pick-ups connected to the MOVIPRO drive and control unit are always aligned in the same way with the TLS line cable. When choosing the mounting position, ensure that the cable outputs of the THM20C pick-ups do not point in opposite directions (up and down).
  • Page 16 Mechanical Installation Mechanical installation of THM20C 4.1.2 Installation Observe the following installation instructions when mounting the THM20C pick-up: • Install the THM20C pick-up centered and parallel to the installed TLS line cable. • Avoid lateral and angular misalignment when mounting the THM20C pick-up. •...
  • Page 17 Mechanical Installation Mechanical installation of THM20C • The space between the THM20C pick-up and the TLS line cable must always be free of metallic materials. • Observe the following bore dimensions in mm (in): THM20C 130 ±0.6 (5.12 ±0.02) 2701692427 •...

  • Page 18: Mechanical Installation Of Thm20E

    Mechanical Installation Mechanical installation of THM20E Mechanical installation of THM20E 4.2.1 Installation Observe the following installation instructions when mounting the THM20E pick-up: • Install the THM20E pick-up centered and parallel to the installed TLS line cable. • Only mount the holding rails above the THM20E pick-up. Do not attach the holding rails on the sides.
  • Page 19 Mechanical Installation Mechanical installation of THM20E • The distance x between the TLS line cable and the THM20E influences the transmit- table power and may not exceed 20 mm (0.79 in). INFORMATION For detailed information on the output power, refer to chapter "Technical data of THM20E".

  • Page 20: Electrical Installation

    Electrical Installation Electrical installation of THM20C Electrical Installation Electrical installation of THM20C WARNING Faulty installation. Severe or fatal injuries. • It is essential to comply with the safety notes in chapter 2 during installation. 5.1.1 Wiring diagram The following table provides information about this connection: Function ®...
  • Page 21 Electrical Installation Electrical installation of THM20C ® 5.1.2 Connection to a MOVIPRO drive and application controller ® You can also connect the THM20C pick-up to a MOVIPRO drive and application con- troller. NOTICE Damage to the components when connecting a pick-up to a TPM12B mobile converter Damage to property •...
  • Page 22 Electrical Installation Electrical installation of THM20C Cable output direc- The pick-ups with angled plug connector are available with different cable output direc- tion tions. Please specify the respective color code for the required cable output direction in the order: Cable code The cable output is on the same side as PIN 1 of the plug Black insert.

  • Page 23: Electrical Installation Of Thm20E

    Electrical Installation Electrical installation of THM20E Electrical installation of THM20E WARNING Faulty installation. Severe or fatal injuries. • It is essential to comply with the safety notes in chapter 2 during installation. 5.2.1 Equipotential bonding You must establish local equipotential bonding between the individual mobile electrical units to prevent excessive contact voltage in the event of a fault.
  • Page 24 Electrical Installation Electrical installation of THM20E 5.2.2 Wiring diagram INFORMATION For information about the connection cables, refer to chapter "Technical Data". With flat connector The table below shows the pin assignment of the THM20E connection cable with flat plug: Function ®...
  • Page 25 Electrical Installation Electrical installation of THM20E With angled and The following table shows information about the plug connectors of the THM20E con- straight cable out- nection cables with angled and straight cable outlet: Function ® Connection of the MOVITRANS THM20E pick-up Connection type ®...
  • Page 26 Electrical Installation Electrical installation of THM20E ® 5.2.3 Connection to a MOVIPRO drive and application controller ® You can also connect the THM20E pick-up to a MOVIPRO drive and application con- troller. NOTICE Damage to the components when connecting a pick-up to a TPM12B mobile converter Damage to property •...
  • Page 27 Electrical Installation Electrical installation of THM20E Cable output direc- The pick-ups with angled plug connector are available with different cable output direc- tion tions. Please specify the respective color code for the required cable output direction in the order: Cable code The cable output is on the same side as PIN 1 of the plug Black insert.

  • Page 28: Technical Data

    Technical Data Technical data of THM20C Technical Data Technical data of THM20C 6.1.1 Basic unit The following table shows the general data for the THM20C pick-up: ® MOVITRANS THM20C008-490-008-1 Ambient conditions Climate according to EN 60721-3-3 Mechanical according to EN 60721-3-3 Chemical according to EN 60721-3-3 Ambient temperature ϑ...
  • Page 29 Technical Data Technical data of THM20C 6.1.3 Transmittable power With the THM20C pick-up, a difference is made between the peak power P > P < 150 s) and the minimum power P < P Line cable geometry/distance x between Transmittable power Line cable and THM20C pick-up Line cable current = 60 A [mm]...
  • Page 30 Technical Data Technical data of THM20C To prevent the THM20C pick-up from overheating, you must determine the peak power as a function of the minimum power P and the cycle factor D. The following figure shows the permitted peak power ratings P P 1 = 800 W P 1 = 850W P 1 = 900W...
  • Page 31 Technical Data Technical data of THM20C 6.1.4 Dimension drawing The following figure shows the dimensions of the THM20C pick-up in mm (in): 112 ±0.5 (4.41) M6 (4x) 87 ±0.4 (3.4) 69 ±0.4 (2.7) (2.3) 130 ±0.6 (5.12) 186 ±0.7 (7.32) 1532406411 Operating Instructions –...

  • Page 32: Technical Data Of Thm20E

    Technical Data Technical data of THM20E Technical data of THM20E 6.2.1 Basic unit The following table shows the general data for the THM20E pick-up: ® MOVITRANS THM20E020-579-007-. Ambient conditions Climate according to EN 60721-3-3 Mechanical according to EN 60721-3-3 Chemical according to EN 60721-3-3 Ambient temperature ϑ...
  • Page 33 Technical Data Technical data of THM20E 6.2.3 THM20E transmittable mean power Notes on pick-up During project planning, you have to determine the continuous power P (= actual characteristic power) and the peak power P of the pick-up and compare these values with the char- curves acteristic curves.
  • Page 34 Technical Data Technical data of THM20E Determining the Which continuous power P is still permitted to ensure a specified peak power P permitted continu- • First of all, you have to use a characteristic curve where the values of the first section ous power are higher than or identical with the required peak power P .
  • Page 35 Technical Data Technical data of THM20E The continuous power of the pick-up is calculated using the following formula: × + − P T t < with t 2712942475 = Peak power of the pick-up = Continuous power of the pick-up = Minimal power of the pick-up Time (here: t1 <...
  • Page 36 Technical Data Technical data of THM20E = 75 A, The following figure shows the peak power P as a function of the continuous power P ϑ = 45 °C, E with the following values: • Line cable current I = 75 A •...
  • Page 37 Technical Data Technical data of THM20E = 85 A, The following figure shows the peak power P as a function of the continuous power P ϑ = 45 °C, E with the following values: • Line cable current I = 85 A •...
  • Page 38 Technical Data Technical data of THM20E Pick-up character- The following characteristic curves show the transmittable power P of the pick-up istic curves against the following values: • Ambient temperature ϑ [°C] • Time under load t [s] • Line cable current I •...
  • Page 39 Technical Data Technical data of THM20E Transmittable The following figure shows the transmittable power for the following values: power at I = 60 A, • Line cable current I = 60 A x = 15 mm • Line cable distance x = 15 mm 3000 2500 2000...
  • Page 40 Technical Data Technical data of THM20E Transmittable The following figure shows the transmittable power for the following values: power at I = 75 A, • Line cable current I = 75 A x = 10 mm • Line cable distance x = 10 mm 4000 3500 3000...
  • Page 41 Technical Data Technical data of THM20E Transmittable The following figure shows the transmittable power for the following values: power at I = 75 A, • Line cable current I = 75 A x = 15 mm • Line cable distance x = 15 mm 4000 3500 3000...
  • Page 42 Technical Data Technical data of THM20E Transmittable The following figure shows the transmittable power for the following values: power at I = 75 A, • Line cable current I = 75 A x = 20 mm • Line cable distance x = 20 mm 3000 2500 2000...
  • Page 43 Technical Data Technical data of THM20E Transmittable The following figure shows the transmittable power for the following values: power at I = 85 A, • Line cable current I = 85 A x = 10 mm • Line cable distance x = 10 mm 4500 4000 3500...
  • Page 44 Technical Data Technical data of THM20E Transmittable The following figure shows the transmittable power for the following values: power at I = 85 A, • Line cable current I = 85 A x = 15 mm • Line cable distance x = 15 mm 4000 3500 3000...
  • Page 45 Technical Data Technical data of THM20E Transmittable The following figure shows the transmittable power for the following values: power at I = 85 A, • Line cable current I = 85 A x = 20 mm • Line cable distance x = 20 mm 3500 3000 2500...
  • Page 46 Technical Data Technical data of THM20E 6.2.4 Dimension drawing The following figure shows the dimensions of the THM20E pick-up in mm (in): 480 ±0.8 (18.9 ±0.03) 460 ±0.8 (18.1 ±0.03) 30 –0.2 +2 (1.2 –0.01 +0.08) 12 (0.47) max. 6000 (236.2) 2712514059 Operating Instructions –...

  • Page 47: Address List

    Address List Address List Germany Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0 Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970 Sales D-76646 Bruchsal http://www.sew-eurodrive.de P.O. Box sew@sew-eurodrive.de Postfach 3023 • D-76642 Bruchsal Production / Indus- Bruchsal SEW-EURODRIVE GmbH & Co KG Tel.
  • Page 48 Fax +213 21 8222-84 Bellevue info@reducom-dz.com 16200 El Harrach Alger http://www.reducom-dz.com Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84 Sales Centro Industrial Garin, Lote 35 Fax +54 3327 4572-21 Ruta Panamericana Km 37,5 sewar@sew-eurodrive.com.ar 1619 Garin http://www.sew-eurodrive.com.ar...
  • Page 49 Address List Bulgaria Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9151160 Bogdanovetz Str.1 Fax +359 2 9151166 BG-1606 Sofia bever@bever.bg Cameroon Sales Douala Electro-Services Tel. +237 33 431137 Rue Drouot Akwa Fax +237 33 431137 B.P. 2024 electrojemba@yahoo.fr Douala Canada Assembly Toronto SEW-EURODRIVE CO.
  • Page 50 Address List China Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. Tel. +86 29 68686262 No. 12 Jinye 2nd Road Fax +86 29 68686311 Xi'An High-Technology Industrial Development xian@sew-eurodrive.cn Zone Xi'An 710065 Additional addresses for service in China provided on request! Colombia Assembly Bogotá...
  • Page 51 Address List Great Britain Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855 Sales Beckbridge Industrial Estate Fax +44 1924 893-702 Service Normanton http://www.sew-eurodrive.co.uk West Yorkshire info@sew-eurodrive.co.uk WF6 1QR Drive Service Hotline / 24 Hour Service Tel. 01924 896911 Greece Sales Athens Christ.
  • Page 52 Address List Ivory Coast Sales Abidjan SICA Tel. +225 21 25 79 44 Société industrielle & commerciale pour Fax +225 21 25 88 28 l'Afrique sicamot@aviso.ci 165, Boulevard de Marseille 26 BP 1115 Abidjan 26 Japan Assembly Iwata SEW-EURODRIVE JAPAN CO., LTD Tel.
  • Page 53 Address List Morocco Sales Mohammedia SEW EURODRIVE SARL Tel. +212 523 32 27 80/81 Service Z.I. Sud Ouest - Lot 28 Fax +212 523 32 27 89 2ème étage sew@sew-eurodrive.ma Mohammedia 28810 http://www.sew-eurodrive.ma Netherlands Assembly Rotterdam SEW-EURODRIVE B.V. Tel. +31 10 4463-700...
  • Page 54 Address List Romania Sales Bucharest Sialco Trading SRL Tel. +40 21 230-1328 Service str. Madrid nr.4 Fax +40 21 230-7170 011785 Bucuresti sialco@sialco.ro Russia Assembly St. Petersburg ZAO SEW-EURODRIVE Tel. +7 812 3332522 +7 812 5357142 Sales P.O. Box 36 Fax +7 812 3332523 Service 195220 St.
  • Page 55 Address List South Africa Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820 Rainbow Park Fax +27 21 552-9830 Cnr. Racecourse & Omuramba Road Telex 576 062 Montague Gardens cfoster@sew.co.za Cape Town P.O.Box 36556 Chempet 7442 Cape Town Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel.
  • Page 56 Address List Turkey Assembly Istanbul SEW-EURODRIVE Tel. +90-262-9991000-04 Sales Hareket Sistemleri Sanayi Ticaret Limited Fax +90-262-9991009 Şirketi Service http://www.sew-eurodrive.com.tr Gebze Organize Sanayi Bölgesi 400.Sokak sew@sew-eurodrive.com.tr No:401 TR-41480 Gebze KOCAELİ Ukraine Assembly Dnepropetrovsk SEW-EURODRIVE Tel. +380 56 370 3211 Sales Str. Rabochaja 23-B, Office 409 Fax +380 56 372 2078 Service 49008 Dnepropetrovsk...
  • Page 57 Address List Vietnam Ports, mining and offshore: Tel. +84 8 62969 609 DUC VIET INT LTD Fax +84 8 62938 842 Industrial Trading and Engineering Services totien@ducvietint.com A75/6B/12 Bach Dang Street, Ward 02, Tan Binh District, 70000 Ho Chi Minh City Hanoi Nam Trung Co., Ltd Tel.

  • Page 58: Index

    Index Index Bar code Installation..............8 THM20C.............12 Electrical, THM20C..........20 THM20E.............14 Electrical, THM20E ..........23 Basic unit Mechanical, THM20C ........15 Structure of THM20C .........12 Mechanical, THM20E ........18 Structure of THM20E .........14 THM20C ............16 THM20C.............28 THM20E.............18 THM20E.............32 Wiring diagram, THM20C ........20 Bore dimensions Wiring diagram, THM20E ........24 THM20C.............17 Installation requirements THM20E.............33...
  • Page 59 Index Safety notes THM20C Designation in the documentation......4 Basic unit ............28 General ..............6 Bore dimensions ..........17 Preliminary information ........6 Connection cable ..........28 Structure of the embedded safety notes ....4 Dimension drawing ..........31 Structure of the section-related safety notes ..4 Part number ............11 Scope of delivery Technical data ...........28 THM20C.............11...
  • Page 64 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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