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Summary of Contents for SEW-Eurodrive MOVIDRIVE MDR60A1320-503-01
- Page 1 *27789314_0722* Drive Technology \ Drive Automation \ System Integration \ Services Addendum to the Operating Instructions ® MOVIDRIVE MDR60A1320-503-01 regenerative power supply Edition 07/2022 27789314/EN...
- Page 2 SEW-EURODRIVE—Driving the world...
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Page 3: Table Of Contents
Table of contents Table of contents General information........................ 4 About this documentation .................... 4 Structure of the safety notes ................... 4 Other applicable documentation .................. 5 Rights to claim under limited warranty ................ 5 Product names and trademarks.................. 5 Copyright notice ...................... 5 Device structure ........................ 6 Characteristics ........................ 6 Example nameplate and type designation .............. 6 Electrical installation........................ -
Page 4: General Information
General information About this documentation General information About this documentation The documentation at hand is the original. This documentation is an integral part of the product. The documentation is intended for all employees who perform work on the product. Make sure this documentation is accessible and legible. Ensure that persons respon- sible for the systems and their operation as well as persons who work on the product independently have read through the documentation carefully and understood it. -
Page 5: Other Applicable Documentation
General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage 1.2.3 Structure of embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de- scription of the dangerous action. -
Page 6: Device Structure
Device structure Characteristics Device structure Characteristics • Small, compact size • Supply of drive controllers • Braking power from drive controllers is fed back into power supply system • Nominal power 160 kW • Continuous power 200 kW • Peak power 240 kW (motor) / 210 kW (regenerative) for 60 s •... - Page 7 Device structure Example nameplate and type designation 2.2.2 Type designation Example: MDR60A1320-503-01 ® MDR • MDR = MOVIDRIVE regenerative power supply Product name • 60 = Type designation up to size 6 Device type • 61 = Type designation for size 7 •...
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Page 8: Electrical Installation
Electrical installation Installation in a CE typical drive system Electrical installation Installation in a CE typical drive system 3.1.1 General information • The customer is responsible for maintaining the EU guidelines in the machine operation. – If you observe the following measures you can assume that there will be no EMC problems caused by the regenerative power supply unit when operating the machine and that the EU directive and the EMC law have been met. -
Page 9: Electrical Connection
• SEW-EURODRIVE recommends making the cabling between the line filter and the drive controller as short as possible and using shielded cables. 3.1.5 Grounding •... - Page 10 Electrical installation Electrical connection NOTICE Make sure not to damage or tear off the cables leading to the display board when removing the cover! 3.2.1 Power connection Fusing: • Consider the voltage drop in case of load when selecting the cable cross section. •...
- Page 11 Electrical installation Electrical connection 1..5. → Section "Notes on wiring diagram" F11 F12 F13 NF... L1' L2' L3' Do not connect 1 2 3 L 2 L3 ® MOVIDRIVE MDR60A1320-503-01 Faulty DC link connection (cross- polarity, ground fault) causes irreparable damage to the connected equipment! Control electronics...
- Page 12 Electrical installation Electrical connection 4. It is possible to connect one or more drive controllers at this site, even with differ- ent power ratings. Keep the DC connection cables as short as possible even when connecting several drive controllers! Route the cables as closely as possible. 5.
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Page 13: Control Connections
Electrical installation Control connections Terminal Function Description X2:1 NC contact Isolated relay contacts and there is Collective fault signal switching capacity of the no collective fault, the relay picks up. relay contacts: X2:2 NC contact • 30 V DC 3 A X2:3 NO contact •... -
Page 14: Terminal Assignment Control Terminal Strip X2
Electrical installation Terminal assignment control terminal strip X2 Terminal assignment control terminal strip X2 37346745739 [1] X2:1 to X2:4 relay collective fault [2] X2:5, X2:6 Internal assignment for temperature monitoring. Do not connect any cables! [3] X2:7, X2:8 External OFF [4] X2:9, X2:10 not assigned [5] X2:11, X2:12 = ON / RESET NOTICE... -
Page 15: Terminal Assignment Inhibit Input A1/A2
Electrical installation Terminal assignment inhibit input A1/A2 Terminal assignment inhibit input A1/A2 Terminal Function Description Inhibit input 24 V Control voltage to inhibit the regenerative power supply path (not isolated) DGND Higher-level ® MOVIDRIVE controller MDR60A1320-503-01 Binary output DGND 9007203321273099 ®... -
Page 16: Startup
Startup Initial operation Startup Initial operation NOTICE • Check the wiring for completeness, false polarity, short circuits and ground fault prior to taking the unit into operation. • Incorrect connection could result in problems with the drive controller. 1. Switch on the supply system. The unit is ready for operation after about 1 s. 2. -
Page 17: Ready Message
Startup Ready message Ready message The following figure shows how the ready signal (ready) from the regenerative power supply unit must be connected to the "Power supply system on" binary input of the ® ® MOVIDRIVE inverter. With MOVITRAC , the evaluation is carried out via a binary in- put ("External fault") and the fault response must be parameterized. -
Page 18: Service
Service Reset Service Reset 5.1.1 Regenerative power supply ® Any time the MOVIDRIVE MDR60A1320-503-01 regenerative power supply unit is switched off, an automatic reset occurs. You can trigger a manual reset by using the reset pushbutton on the front panel (chapter "Operation displays") of the MDR60A1320-503-01. -
Page 19: Operating Displays
Service Operating displays Operating displays The 5 LEDs in the cover of the regenerative power supply unit show the respective op- erating state. Observe chapter ""LED signals"" (→ 2 20). The same LEDs are also located on the internal control board for easier checking during maintenance. There is, however, a separate orange LED on the board;... - Page 20 Service Operating displays 5.2.1 disconnection The regenerative power supply unit switches off via the U protective device if the maximum current specified for the respective unit is exceeded. The operating principle of this protective device does, however, cause an overload of the IGBTs for less than a millisecond far in excess of its specifications for normal operation.
- Page 21 Service Waste disposal Waste disposal Dispose of the product and all parts separately in accordance with their material struc- ture and the national regulations. Put the product through a recycling process or con- tact a specialist waste disposal company. If possible, divide the product into the follow- ing categories: •...
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Page 22: Inspection/Maintenance
Inspection/maintenance Unit Inspection/maintenance Unit ® specified operating conditions observed, MOVIDRIVE MDR60A1320-503-00 regenerative power supply is maintenance free. Observe the chapter "Technical repair". Check cooling air vents The cooling air vents can clog up in case of unclean ambient air. Check the regenera- tive power supply units on a regular basis, depending on the degree of pollution about every 4 weeks. -
Page 23: Technical Data
Technical data Markings Technical data Markings Mark Definition The CE mark states compliance with the following European directives: • Low Voltage Directive 2014/35/EU • EMC Directive 2014/30/EU • Machinery Directive 2006/42/EC • Directive 2011/65/EU for limiting the use of certain hazardous sub- stances in electric and electronic equipment •... -
Page 24: General Technical Data
Technical data General technical data General technical data ® MOVIDRIVE MDR60A1320-503-0 Size 6 Part number 18282377 Input ® MOVIDRIVE MDR60A1320-503-0 Size 6 Nominal line voltage 3 × AC 380 V to 500 V line (according to EN 50160) Line frequency 40 Hz to 60 Hz ± 10% line Rated connected load 160 kW Nominal line current AC 260 A line (at U... -
Page 25: Current Carrying Capacity
Technical data Current carrying capacity Current carrying capacity Device type Driving operation Braking operation Free-wheeling diodes IGBT modules eff phase eff phase 100% 1 min in 100% 1 min in 10 min 10 min MDR60A 1320-503-01 260 A 360 A 260 A 330 A INFORMATION ® • Just like the input of a drive controller, the incoming side of the MOVIDRIVE MDR60A1320-503-01 is not overload protected. - Page 26 MOVIDRIVE MDR60A1320-503-01 AC 630 A / AC 1100 V / 110 mm NH01 NOTICE Contact SEW-EURODRIVE in case the fuses are activated; other protection mea- sures may have been triggered in the unit. Replace internal fuses with original equipment only. WARNING Electric shock from live components.
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Page 27: Dimension Sheet
Technical data Dimension sheet Dimension sheet 7.5.1 Size 6 38264150027 ® Addendum to the Operating Instructions – MOVIDRIVE MDR60A1320-503-01 regenerative power supply... - Page 32 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG Ernst-Blickle-Str. 42 76646 BRUCHSAL GERMANY Tel. +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...
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