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GE Evolution E9000 Series Installation, Operation And Maintenance Manual
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GE Evolution E9000 Series Installation, Operation And Maintenance Manual

Motor control center
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I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N UA L
Evolution series E9000
Motor control center

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Summary of Contents for GE Evolution E9000 Series

  • Page 1 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N UA L Evolution series E9000 Motor control center...

  • Page 3: Table Of Contents

    Table of contents Warnings, cautions and notes 05 – 08 Introduction Receiving, handling and storage 10 – 29 Installation 30 – 32 Operation 33 – 36 Maintenance 37 – 49 Overload heaters...

  • Page 4: Warnings, Cautions And Notes

    E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Warnings, cautions and notes As used in this publication Warning notices are used in this publication to Caution notices are used for situations emphasize that hazardous voltages, currents, or...

  • Page 5: Introduction

    I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Introduction —...
  • Page 6 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — General description – arc-resistant General description –...
  • Page 7 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 8 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Bus splicing steps for 2500A without fans, 3 pieces/phase of splices 3000A, and 3200A main bus...

  • Page 9: Receiving, Handling And Storage

    I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Receiving, handling and storage —...

  • Page 10: Installation

    E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Installation Note: Before any installation work is begun, consult all drawings, as well as all applicable contract 1.
  • Page 11 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Indoor enclosures Note: Elevation and Mounting...
  • Page 12 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Indoor enclosures Elevation and mounting Optional zone 30-inch deep sections 2500A without fans, splice bolt acces...
  • Page 13 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 14 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — (arc-resistant). bottom conduit entrance details for standard 20-inch deep section, bus upper position.
  • Page 15 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 16 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Positioning and joining sections For Type 12 and arc-resistant enclosure, see Figure If groups of sections are to be joined together in a 10B for proper gasket in between the section splits.
  • Page 17 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 18 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Exhaust fan installation for NEMA 1 enclosure If, upon delivery, it is found that standard rear top section covers are in place on the section requiring Exhaust fan for...
  • Page 19 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 20 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Wiring NEMA type A motor control centers Align the conduit linearly directly over or as close as possible to the supports.
  • Page 21 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 22 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Shown in Figure 18 there is no restrictions in this setup as the customer can use the hatched area of Plenum-less arc- resistant equipment.
  • Page 23 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 24 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Wiring between sections Terminal blocks Figure 23A shows the dimensions of side cutouts in The terminal blocks are mounted on a metal rail Side cutout dimensions...
  • Page 25 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 26 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Removal of draw-out motor control Operating handles, door interlocks and center unit padlocking provisions...
  • Page 27 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...
  • Page 28 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Pilot bracket and door The pilot device door can be removed by lifting Grasp the center of the door...
  • Page 29 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L —...

  • Page 30: Operation

    E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Operation Preparing for initial operation 7.
  • Page 31 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L 15.
  • Page 32 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Door closing procedure of pilot device bracket, extension bubble door for some GP/FP drives E9000 MCC units Door, pilot device bracket and extension bubble...

  • Page 33: Maintenance

    I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Maintenance Equipment maintenance 11.
  • Page 34 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R — Control power fusing Control fuses are front accessible except in the Fuse location 6-inch compact starter.
  • Page 35 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Replacing a control power transformer GEH-5198 –...
  • Page 36 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Spectra circuit breakers 6. Power supply characteristics: DET-244 –...

  • Page 37: Overload Heaters

    I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Overload heaters Heaters for ther-mag circuit breaker controllers Size 0 and 1 (Standard and Ambient Comp.)
  • Page 38 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Size 3 (Standard and Ambient Comp.) Size 5 (Standard and Ambient Comp.) Motor Full- Heater...
  • Page 39 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Size 0 and 1 (Standard) Size 0 and 1 (Ambient Comp.) Mag-Break Trip...
  • Page 40 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Size 2 (Standard) Size 3 (Standard and Ambient Comp.) Motor Mag-Break Trip Motor...
  • Page 41 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Size 4 (Ambient Comp.) Size 0 and 1 (Standard) Mag-Break Trip...
  • Page 42 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Size 0 and 1 (Ambient Comp.) Size 2 (Standard) Motor Full- Mag-Break...
  • Page 43 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Size 3 (Standard and Ambient Comp.) Size 4 (Ambient Comp.) Mag-Break...
  • Page 44 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Size 4 (Ambient Comp.) Size 6 – 600:5 CT (Standard and Ambient Comp.) Motor Full- Mag-Break Trip Motor Full-...
  • Page 45 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Maximum Fuse and Short-Circuit Rating Size 1 (Standard and Ambient Comp.) Motor Full- Load...
  • Page 46 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Size 3 (Standard) Size 1 (Standard and Ambient Comp.) Motor Full- Heater Maximum...
  • Page 47 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L Size 5 –...
  • Page 48 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R Electronic overload for circuit breaker and Catalog numbers of electronic overloads fused controllers for various sizes of NEMA starters and...
  • Page 49 I N S TA L L AT I O N , O P E R AT I O N S A N D M A I N T E N A N C E M A N U A L AF-600 FP / AF-650 GP Drives E9000 Panel mount use with RTXP base adapter Cat.
  • Page 50 E VO L U T I O N S E R I E S E 9 0 0 0 M OTO R C O N T R O L C E N T E R...
  • Page 52 ABB Inc. 305 Gregson Drive Cary, NC 27511 abb.com/contacts abb.com/lowvoltage GE is a trademark of GE. Manufactured by ABB Inc. under license from General Electric Company. — The information contained in this document is for general information purposes only. While ABB strives to keep...