Ultra Optics Mini2 Operation And Maintenance Manual
  1. Manuals
  2. Brands
  3. Ultra Optics Manuals
  4. Industrial Equipment
  5. Mini2
  6. Operation and maintenance manual

Ultra Optics Mini2 Operation And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

www.ultraoptics.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Mini2 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Ultra Optics Mini2

Summary of Contents for Ultra Optics Mini2

  • Page 1 www.ultraoptics.com...

  • Page 2: Thank You

    Introduction This manual is intended for use by Ultra Optics customers. It is important to read and understand the information in this manual before installing or operating the system. This manual is provided by Ultra Optics to its customers as a courtesy and, except as expressly provided in this manual, ULTRA OPTICS MAKES NO WARRANTIES, EXPRESS OR IMPLIED, REGARDING THE CONTENTS IN THIS MANUAL.

  • Page 3: Design Modification

    763.488.6030 or TechnicalSupport@ultraoptics.com. Additional Copies Additional copies of this manual are available by contacting Ultra Optics by phone at 763.488.6030, or by visiting our website at www.ultraoptics.com. No part of this document may be reproduced or copied in any form, or by any means, without the prior written permission of Ultra Optics.

  • Page 4: Safety

    Safety SAFETY FIRST! The Mini2 is a complex piece of equipment that contains various safety hazards. Some of these hazards include, but are not limited to: Do not service machine while it is plugged in. Service work should only be conducted by properly trained technicians.
  • Page 5 The machine should be checked for any visible damage during each shift. Any changes, including changes in operation behavior, must be reported to the supervisor.  The Mini2 is intended to run with an operator present at all times. It is not intended to be operated unattended. www.ultraoptics.com...

  • Page 6: Table Of Contents

    Table of Contents Introduction ..........................i Thank You ..........................i Symbols ........................... i Service ............................. i Design Modification ......................... ii Additional Copies ........................ii Safety ............................iii Required Utilities ........................1 Machine Setup ........................... 2 Unpack and Inspect ........................ 2 Electrical connections ......................
  • Page 7 Priming the wash system ....................13 Priming the coating system ....................13 Flushing the coating system ....................13 Air Regulator Adjustment ....................14 Coating Troubleshooting Solutions....................15 Spare/Replacement Parts ......................17 Warranty Statement ........................18 Warranty ..........................18 Responsibility ........................18 Product Liability ........................19 www.ultraoptics.com page vi...

  • Page 8: Required Utilities

    Required Utilities The following facility utilities are required to operate the Mini2. The provisions for these facilities are the responsibility of the customer and are not included in the scope of supply for this machine. Physical Location The machine should be installed in a location that is accessible for easy disconnect of power and has good ventilation with an air exchange of 4-5 times per hour.

  • Page 9: Machine Setup

    Electrical connections Plug the Mini2 coating unit into a 110V, 5A circuit. Plug the Mini2 cure unit into a 110V, 15A circuit. Each device is supplied with its own power cord.

  • Page 10: Air And Water Tubing Setup

    Mini2 coating unit. Fill the reservoir with clean deionized water and secure the cover. Connect the other piece of ½” tubing to the water drain fitting on the rear of the Mini2 coating unit. Connect the other end of this ½” tube to the ½” fitting on the cover of the Waste Water reservoir.

  • Page 11: System Overview

    System Overview General Overview The Mini2 is a robust backside hard coating machine that performs all of the required operations within a single machine. The core coating functions utilize the same technology as the highly- touted MR3 coating system. These key processes are arranged and packaged in a way to reduce cost for today’s small to medium sized labs.

  • Page 12: Coating Application

    Figure 4 - Drying system schematic Coating application After the lens is washed and dried, the arm and spindle assembly will lift and swing over to the coating application station. With the lens down in the coating application station, the coating pump draws coating material from the reservoir and pumps it through a filter, up to the surface of the lens.

  • Page 13: Cure Process

    Cure process The Mini2 is designed to cure Ultra Optics’ line of UV-based coatings. After the lens has completed the coating application cycle, the lift cylinder will raise the arm assembly. The user will then carefully grab the lens by the edge and flipping the switch to UNCHUCK to release the lens from the suction cup.
  • Page 14 If there is a small amount of uncured coating on the front side of the lens, wipe it off with a non-abrasive cloth. NOTE: The Mini2 and Cure Unit are designed with suction cups that work for nearly all lens types. If a particular lens type is not working well, contact Ultra Optics for other suction cup designs.

  • Page 15: Cure Unit

    4. To start curing a lens, select either Cycle 1 or Cycle 2 (see below). a. Ultra Optics has pre-set the cure time at the factory. If this timing needs to be adjusted, there is a slot located on the lower right corner of the left side panel marked “Cycle 1”...

  • Page 16: Uv Lamp Replacement

    2. Remove the four phillips head screws and gently pull straight out using the handle. 3. There are no user-service parts on the module. Contact Ultra Optics to order a replacement module and return the original for a core credit.

  • Page 17: Maintenance

    Maintenance The Mini2 system is designed to provide many years of reliable and efficient processing of ophthalmic lenses. Its ability to provide this service is significantly enhanced with proper maintenance. Due to the many integrated systems within the Mini2, it is highly recommended that service and maintenance is only done by trained technicians.

  • Page 18: Maintenance Procedures

    The following procedures should be followed to check the spindle speeds using a non-contact measurement device. This tachometer can be rented or purchased from Ultra Optics as part number 1397. 1. Carefully clean the surface of the suction cup, using only water.

  • Page 19: Adjusting The Coating Height

    2. Apply a 1/8 inch piece of reflective tape to the top of the suction cup as a vertical strip. a. This reflective tape is supplied with the tachometer if acquired from Ultra Optics. 3. Disconnect one of the leads of the coating pump.

  • Page 20: Priming The Wash System

    Priming the coating system 1. Pour two bottles of Ultra Optics coating into the coating bowl (smaller nylon bowl on the right when viewed from the front of the machine).

  • Page 21: Air Regulator Adjustment

    4. Unscrew the bottom fitting and place filter above your clean bottle and release the bleed valve. a. This will allow the coating to drain out of the filter. 5. Discard the filter. 6. Use Teflon tape on your new filter where the fittings will be screwed into. 7.

  • Page 22: Coating Troubleshooting Solutions

    The following figures are provided as a starting point to help troubleshoot any coating issues. Wagon wheel effect- The coating height needs to be adjusted. The coating flow should stream to the top of the bowl. 1 – 2 single streaks across the lens this would be caused from air in the coating filter.
  • Page 23 Large pits with runs behind streak: if you can feel the pit with your finger it is most likely debris on the lens. Check your cleaning procedures, ensure wash tip is free and clear of debris and wash pump is working properly. It there is a glob of coating left on the center of the lens;...

  • Page 24: Spare/Replacement Parts

    The following spare parts can be ordered by calling our Customer Service team at 763.488.6030, or by going online at www.ultraoptics.com. Part Number Item Unit of Measure 01128 UV-XBT coating 1 bottle 01127 UV-87 coating 1 bottle 01084 UV-NV coating 1 bottle 01158 AST-1 coating...

  • Page 25: Warranty Statement

    Warranty The Corporation warrants the new equipment of its manufacturer to be free from defective material or workmanship for a period of (12) twelve months from date of shipment from the factory when given normal and proper usage and while owned by the original Purchaser from the Corporation.

  • Page 26: Product Liability

    Product Liability The Corporation believes that the equipment conforms to the requirements of the Occupational Safety and Health Act of 1970 but, because Interpretations of such requirements may vary no representation or warranty is made with respect to such compliance. All Safety devices and guards included in the proposal are recommended for purchase.

Table of Contents

Save PDF