Wayne-Dalton 105 Installation Instructions And Owner's Manual
Wayne-Dalton 105 Installation Instructions And Owner's Manual

Wayne-Dalton 105 Installation Instructions And Owner's Manual

Torsion residential and light commercial standard lift

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Models 105, 110,
106, 116, 310, 311,
314 and 316
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DEFINITION OF LIGHT COMMERCIAL:
1. Door Heights less than or equal to 8'0" (< = 8'0") are considered
Residential Applications.
2. Door Heights greater than 8'0" (> 8'0") are considered Light
Commercial Applications.
PLEASE DO NOT RETURN THIS PRODUCT
TO THE STORE
If you need assistance, please call 1-866-
569-3799 (press Option 1) and follow the
prompts to contact a customer service
representative. They will be happy to handle
any questions that you may have.
©Copyright 2018
Wayne Dalton, a division of Overhead Door Corporation
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nd
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T a b l e O f C o n t e n t s
IMPORTANT NOTICES!
To avoid possible injury, read and fully understand the enclosed
instructions carefully before installing and operating the garage door. Pay
close attention to all warnings and notes. After installation is complete,
fasten this manual near garage door for easy reference.
This Installation document is available at no charge from:
- Your local Wayne Dalton Sales Center, or
- Online at www.Wayne-Dalton.com, or
- By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box
67, Mt. Hope, OH., 44660
Part Number
347750
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REV7_06/20/2018

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Table of Contents
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Summary of Contents for Wayne-Dalton 105

  • Page 1: Table Of Contents

    This Installation document is available at no charge from: - Your local Wayne Dalton Sales Center, or - Online at www.Wayne-Dalton.com, or - By mailing to: Wayne Dalton, a division of Overhead Door Corporation, P.O. Box 67, Mt. Hope, OH., 44660...
  • Page 2: Pre-Installation

    Existing Door & Prepar- 12. On electrically operated doors, pull down ropes must be removed and locks must be ing the Opening. These are available for download at www.Wayne-Dalton.com or at your removed or made inoperative in the open (unlocked) position.
  • Page 3: Package Contents

    weatherstrip up tight against the temporarily attached weatherstrip in the header and 1/8” to 1/4” inside the jamb edge. Temporarily secure the weatherstrip with equally spaced nails. Repeat for other side. This will keep the bottom section from falling out of the opening during installation.
  • Page 4: Door Section Identification

    Top rail Typical design option “Outside surface of door sections shown” 4. or 3. Center coupler Center bracket Keys Outside Inside section assembly (as required) (as required) bearing (as required) surface surface Center bracket (as required) Intermediate II Typical section stamping location Intermediate I...
  • Page 5: Breakdown Of Parts

    BREAKDOWN OF PARTS NOTE: The illustrations shown on this page are general representations of the door parts. Each specific door models may have unique variations. J10. NOTE: For Item (K2), The Rear Center Back Hang Assemblies are to used for all doors over 11’0” door height and over 14’0”...
  • Page 6: Door Installation Instructions

    Edge of Side DOOR INSTALLATION Bottom bottom view Bottom weather section bottom weather seal INSTRUCTIONS seal section Flap Before installing your door, be certain that you have read and followed all of the instruc- tions covered in the pre-installation section of this manual. Failure to do so may result in an 1”...
  • Page 7 Up To and In- From 12’3” To From 16’1” To (1) 1/4” - 10 x 1” Tamper cluding 12’2” 16’0” 18’0” resistant lag screw 105 / 106 (1) Short Bottom Of Milford 1/4” - 20 Bottom corner Section Flange hex nuts...
  • Page 8 NOTE: Center hinge(s) use #1 graduated end hinges at each pre-drilled or vertical stile loca- Center hinge Lower hinge leaf tion. The pre-drilled locations are located at the top rails on the inside of the section surface. (1) Strut clip (2) 1/4”...
  • Page 9 16’0” 18’0” Intermediate (2) 1/4” - 14 x 1” section Lag screws 105 / 106 (1) Long Strut per Top Of Section (2) 1/4” - 20 x 1-7/8” Carriage bolts Intermediate II and (2) 1/4” - 20 Flange hex nuts...
  • Page 10 Section and (2) 1/4” - 20 Flange hex nuts Up To and In- From 12’3” To From 16’1” To cluding 12’2” 16’0” 18’0” 105 / 106 (1) Short Top Of Section 110 / 116 (1) Short (1) Strut Intermediate clip...
  • Page 11 the left hand vertical track assembly / angle mount assembly over the track rollers of the bot- (4) 1/4” - 20 s i o tom section. Make sure the counterbalance lift cable is located between the track rollers and Flange hex nuts 8 ”...
  • Page 12 (2) 1/4” - 20 x 1-7/8” Carriage bolts and (2) 1/4” - 20 Flange hex nuts (2) 1/4” - 14 x 1” Lag screws Single graduated Vertical Vertical Double graduated end hinge end hinge with track track Intermediate II with long stem track roller short stem track section (if applicable) roller...
  • Page 13: Counterbalance Installation Instructions

    Horizontal Horizontal track track angle Track roller 1/4”-20 Flange hex (1)1/4”-20 x 9/16” 1/4”-20 x nuts Bolt(s) and (1) section 9/16” 1/4”-20 flange hex Track bolts nut(s) Top fixture slide(s) Flag angle 3/8”-16 3/8”-16 x Top fixture upper slot Hex nut 3/4”...
  • Page 14 Attaching Center Bracket to Wall IMPORTANT: USE A 5/16” X 2-1/2” RED HEAD LAG SCREW INSTEAD OF THE 5/16” X 1-5/8” RED HEAD LAG SCREW IF MOUNTING SURFACE IS COVERED BY DRYWALL. THE LAG SCREW MUST BE ATTACHED THROUGH THE BOTTOM HOLE OF THE CENTER BRACKET(S). IF MOUNTING SURFACE IS A 2”...
  • Page 15 aside. Center bearing brackets (3) 3/8” Coupler assembly Washers Set screws Center bracket bearing Coupler half Torsion (3) 3/8” - 16 keyed Set screws Hex nuts shaft Right wound, red Torsion winding cone (left (3) 3/8” Lock keyed hand side) washers shaft Left hand end...
  • Page 16 Stationary spring cone Jamb Torsion Torsion spring Locking pliers spring Typicall left hand end bearing bracket (2) 3/8”-16 Nuts Typical center bracket Counterbalance lift cable (2) 3/8”-16 x 1-1/2” hooked in cable drum Stationary spring cone Hex head bolts Typicall left hand cable drum (3) 3/8”...
  • Page 17 Torsion spring(s) should be wound in the direction the end coil points. Winding Bars Size Of Winding Bar Spring Inner (Steel Rods) (Inches) Diameter Used On 1/2” dia. x 18” 2” and 2-5/8” Torsion 5/8” dia. x 24” 3-3/4” spring(s) Intermediate section Spring coils...
  • Page 18 NOTE: Door not shown for clarity. 90° Header Perforated angle (3) 5/16” Jamb (3) 5/16” Bolts and Jamb Bolts and nuts (3) 5/16” nuts Perforated angle bolted Nail using (2) 5/16” x 1-5/8” Nail hex head lag screws to ceiling member and parallel to door Weather Weather seal...
  • Page 19 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2.
  • Page 20: Optional Installation

    Optional Installation Door Arm Hookup WARNING DO NOT INSTALL PULL DOWN ROPE ON DOORS WITH OPERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE CAUSING SEVERE OR FATAL INJURY. At the center of the top section, measure horizontally from the top of center hinge to the bottom of strut.
  • Page 21: Maintenance

    An annual inspection of all the surfaces of your garage door(s) will reveal the extent of weath- 67, Mt. Hope, OH., 44660, or at www.Wayne-Dalton.com. For additional information on ering and the possible need for refinishing. When the finish becomes eroded or thin, clean garage door/operator maintenance go to www.dasma.com and reference TDS 151, 167...
  • Page 22 Wayne Dalton 2501 S. State Hwy 121 Bus., Suite 200 Lewisville, TX 75067 For service, call (800) 827-3667 www.Wayne-Dalton.com SAFETY INSTRUCTIONS 1. Operate door ONLY when it is properly adjusted and free of obstructions. Residential warning label, The warning label will 2.
  • Page 23: Warranty

    Models 105, 110, 106, 116, 310, 311, 314 and 316 Wayne Dalton, a division of Overhead Door Corporation (“Seller”) warrants to the original purchaser of Models 105, 110, 106, 116, 310, 311, 314, and 316 (“Product”), subject to all of the terms and conditions hereof, that the Product and all components thereof will be free from defects in materials and workmanship for a period of One (1) year, measured from the date of installation: Seller’s obligation under this warranty is specifically limited to repairing or replacing, at its option, any part which is determined by Seller to be defective during...
  • Page 24 Thank you for your purchase. PLEASE DO NOT RETURN THIS PRODUCT TO THE STORE If you need assistance, please call 1-866-569-3799 (press Option 1) and follow the prompts to contact a customer service representative. They will be happy to handle any questions that you may have.

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