Table of Contents
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Contents / Characteristics
1
1.0
General characteristics ............................................................................................................................................................................. 15
1.1
Technical data ........................................................................................................................................................................................... 15
1.2
Choosing the type of automation .............................................................................................................................................................. 15
2
Components layout ................................................................................................................................................................................... 16
2.0
2.1
System electrical connection ................................................................................................................................................................... 16
3
Checks and operations prior to the operator installation
3.0
Checking the gate ..................................................................................................................................................................................... 17
3.1
Checking the operator components .......................................................................................................................................................... 17
3.2
Mounting tools........................................................................................................................................................................................... 18
4
4.0
Positioning the mountings ......................................................................................................................................................................... 18
4.1
Prepping the rear operator mounting ........................................................................................................................................................ 19
4.1.1 Operator fi xed on iron posts...................................................................................................................................................................... 19
4.1.2 Operator fi xed on wooden posts ............................................................................................................................................................... 19
4.1.3 Operator fi xed on masonry posts .............................................................................................................................................................. 19
4.1.4 Rear operator mounting - special cases ................................................................................................................................................... 20
4.2
Fixing the rear operator mounting ............................................................................................................................................................. 21
4.3
Temporary installation of the operator....................................................................................................................................................... 21
4.4
Positioning the front operator mounting .................................................................................................................................................... 22
4.5
Final installation of the operator ............................................................................................................................................................... 23
4.5.1 Mechanical fi xing ...................................................................................................................................................................................... 23
4.5.2 Checking the motion ................................................................................................................................................................................. 23
4.5.3 Electrical connection ................................................................................................................................................................................. 23
4.5.4 Fitting the protection casing and removing the bleed screw .................................................................................................................... 23
4.5.5 Bleeding .................................................................................................................................................................................................... 24
5
5.0
Checking and adjusting the thrust force.................................................................................................................................................... 24
6
6.0
Emergency manoeuvre - use of the manual release .............................................................................................................................. 24
7
7.0
Maintenance ............................................................................................................................................................................................. 25
7.1
Troubleshooting......................................................................................................................................................................................... 25
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Summary of Contents for Aprimatic ZT4 C
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Page 1: Table Of Contents
Contents / Characteristics Characteristics of the operator General characteristics ..................................... 15 Technical data ......................................15 Choosing the type of automation ................................15 Description of the automation system Components layout ....................................16 System electrical connection ................................... 16 Checks and operations prior to the operator installation Checking the gate ..................................... -
Page 2: Characteristics Of The Operator
• Safety against entrapment risks is guaranteed by sensing valves, settable during installation. ZT 4 A (mm) 1060 B (mm) C (mm) TECHNICAL DATA ZT4 C CARACTÉRISTIQUES ZT4 SF 230 V±10% 50 Hz 230 V±10% 50 Hz Single-phase system voltage 250W... -
Page 3: Description Of The Automation System
(recommended), to be positioned so that cables are not subject COMPONENTS LAYOUT (B2) to dangerous stretching during the gate motion A - Aprimatic fl ashing warning/courtesy lamp (to be positioned at a G - Antenna point clearly visible from both approaches) -
Page 4: Checking The Gate
Preliminary operations CHECKS AND OPERATIONS PRIOR TO THE INSTALLATION OF THE OPERATOR CHECKING THE GATE • Before proceeding with the mounting, do a complete check on the gate leaves making sure that they are in good condition and not broken or damaged in any way. •... -
Page 5: Mounting Tools
Electric welder - min. power 230 V/100 amp. Spirit level (3-D) Protective mask Graphitized grease Electrodes - min. ø 2 Oil - AprimOil HC 13 (specially formulated for Aprimatic) Soldering iron Zinc-spray cylinder Suitably powered electric drill - 230 V Anti-rust paint... -
Page 6: Prepping The Rear Operator Mounting
The size of the reinforcing plate must be in proportion to the size of the column. Warning • If the size of the column allows for it, use the Aprimatic standard plate provided. 4.1.2 Operator fi xed on wooden posts If the gate supporting posts are made of wood, it is necessary to fi... -
Page 7: Rear Operator Mounting - Special Cases
Installation Caution • The size of the plates, apart from standard APRIMATIC plates, must be proportioned to the size of the columns. • If the A-type plate is used and has to be positioned in line with the operator axis, the hook fi ttings must be modifi ed as shown in fi... -
Page 8: Fixing The Rear Operator Mounting
Installation FIXING THE REAR OPERATOR MOUNTING Position the rear mounting (B4 pos. 4) at the height previously measured and weld it on the anchorage plate with two weld points (C9). Check the lengthwise and crosswise alignment of the mounting (C10) with a water level. Complete the welding and clean away the residues with a wire brush. -
Page 9: Positioning The Front Operator Mounting
Installation POSITIONING THE FRONT MOUNTING Smear the hole of the operator rod with grease (C14 pos. 1). Position the end of the rod into the front mounting (C14 pos. 2), then fi t the locking pin (C14 pos. 3) without tightening the snap rings (C14 pos. -
Page 10: Final Installation Of The Operator
Installation 4.5 FINAL INSTALLATION OF THE OPERATOR 4.5.1 Mechanical fi xing Fix both ends of the operator to the respective mountings. Front fi xing Smear the front anchoring pin of the ball-joint and the rod with graphitized grease. Position the end of the rod into the front mounting (C11 pos. 4). Fit the locking pin (C11 pos. -
Page 11: Bleeding
Final operations Fit the protective sheath to the power supply cable (E5 pos. 5) if necessary. Caution One drop of hydraulic oil coming out of the duct created by the screw elimination (E5 pos. 4) is normal. Information After installation, an appropriate warning sign must be attached to the gate (E6 pos. -
Page 12: Notes For The Installer
During the motion, the operator jerks. Check for oil leaks; if any, address to an Oil in the cylinder not enough. APRIMATIC Repair Centre. The front and rear operator mountings Repair or strengthen the mountings. move or have been fitted incorrectly.