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Brillion Zone Commander ZS33O1 Operator's Manual, Assembly Instructions

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MODELS:
ZS33O1
ZS4301
ZSR3301 ZSR4301
ZP33O1
ZP4301
ZPR3301 ZPR4301
ZSS3301
ZSSR3301
ZSP3301
ZSPR3301
1200
199
rev2-10-04
OPERATOR'S MANUAL
ASSEMBLY INSTRUCTIONS
ZS5301
ZSR5301
ZP5301
ZPR5301
ZSS5301
ZSSR5301
ZSP5301
ZSPR5301
BRILLION
BRILLION, WISCONSIN 54110
www.brillionfarmeq.com
ZS6301
ZS7301
ZSR6301
ZSR7301
ZP6301
ZP7301
ZPR6301
ZPR7301
R
ZS8301
ZSR8301
ZP8301
ZPR8301
6K689
6K689

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Summary of Contents for Brillion Zone Commander ZS33O1

  • Page 1 ZS4301 ZS5301 ZS6301 ZS7301 ZS8301 ZSR3301 ZSR4301 ZSR5301 ZSR6301 ZSR7301 ZSR8301 ZP33O1 ZP4301 ZP5301 ZP6301 ZP7301 ZP8301 ZPR3301 ZPR4301 ZPR5301 ZPR6301 ZPR7301 ZPR8301 ZSS3301 ZSS5301 ZSSR3301 ZSSR5301 ZSP5301 ZSP3301 ZSPR5301 ZSPR3301 BRILLION BRILLION, WISCONSIN 54110 1200 www.brillionfarmeq.com rev2-10-04 6K689 6K689...
  • Page 2 1200 6K689 rev11-27-02...

  • Page 3: Table Of Contents

    CONTENTS CONTENTS CONTENTS CONTENTS CONTENTS Introduction ............................3 Location Reference ........................3 Parts Ordering ..........................3 Safety Suggestions ..........................4 Safety Warning Signs ........................5-7 Operating Instructions ......................... 8 Attaching Tractors With Category II Hitch ................... 8 Attaching Tractors With Category III Hitch .................. 8 Level Adjustment .........................
  • Page 4 1200 6K689 rev11-27-02...

  • Page 5: Introduction

    I N T R U C T I O N INTRODUCTION SAFETY ALERT The Brillion Zone Commander was designed This safety alert symbol as a primary tillage tool imparting minimum is used to call your soil disturbance and soil eroison while provid-...

  • Page 6: Operating Instructions

    S S S S S AFETY AFETY AFETY AFETY S S S S S UGGES UGGES UGGES TIONS UGGES TIONS TIONS TIONS AFETY UGGES TIONS Federal law requires that you explain the safety and operating instructions furnished with this machine to all employees before they are allowed to operate the machine.
  • Page 7 Decals for the Zone Commander are have the correct safety decals for the pictured below. Their locations on machine. the machine are shown on the following page. • Order replacement decals through your BRILLION dealer. 1200 Page 5 6K689 rev11-27-02...
  • Page 8 4. 2J430 - Red Reflective 13. 9K829 - Deep Till Caution 5. 6K800 - Zone Commander 14. 9K129 - Shear Bolt decal 6. 4K103 - Brillion CAUTION DO NOT GO NEAR LEAKS 1. DO NOT LUBRICATE, ADJUST OR REPAIR WHEN MACHINE IS IN MOTION.
  • Page 9 1200 Page 7 6K689 rev2-10-04...
  • Page 10 OPERA OPERA TION OPERA TION TION TION OPERA OPERA TION ATTACHING TO TRACTOR Category II Hitch Install lower hitch pins with pin stop HHCS, 1/2-13 NC x 3” toward inside of LOCK NUT, machine. Secure 1/2-13 NC with 1/2” capscrew and lock nut.

  • Page 11: Level Adjustment

    LEVEL ADJUSTMENT TURNING Adjust the length of the top link so that the The machine should always be raised com- machine is parallel (front to rear) to the ground pletely out of the ground when turning. This surface when operating at the desired depth. will relieve stress on the shanks, mounting hardware, and machine frame.

  • Page 12: Maintenance

    MAINTENANCE MAINTENANCE Fasteners After a few hours use, check entire machine Before operating your Brillion Zone and tighten any loose nuts or bolts. Daily or Commander, check all hardware for periodic checks should be made thereafter. tightness. Use the Tightening Torque Chart reproduced below as a guide.

  • Page 13: Tires

    Tires NOTE: USE OF SMALLER OR LIGHTER TIRES WILL CAUSE The wheels furnished with the ZONE COM- PREMATURE TIRE FAILURE MANDER are designed for use with 9.5L-15 AND MAY CAUSE AN ACCIDENT. or 11L-15 implement tires. These tires must be inflated to 30 psi. Lubrication Wheel bearings should be repacked annually.

  • Page 14: Assembly Instructions

    AS SEMBL SEMBL SEMBL Y Y Y Y Y SEMBL SEMBL ASSEMBLY INSTRUCTIONS Additional parts identification and location can NOTE: 5-shank frame unit is shown in be obtained from reviewing parts catalog. figures. The smaller and larger frame units are similar but reference to figures may not To assemble machine, select a smooth level always be an exact representation.
  • Page 15 SET SCREW, U-BOLT, 3/4” 5/8-11 x 1” (SQ. HD) COLLAR NUT, 5/8-11 NC LOCK WASHER, 3/4” REAR OF MACHINE NUT, 3/4-10 NC COLLAR MOUNTING BRACKET SHANK Figure 7 Offset Bracket (used in models where normal placement interferes with mast). Coulter Assemblies See Figure 11 for an example of a typical Attach 6K678 mounting brackets to the machine configuration.
  • Page 16 4. Shank Assemblies Attach as shown in figure 8a using (4) 1-8 4a. Shear-Bolt Shank - Assemble shear bolt NC x 8” gr. 5 capscrews and locknuts. shank mount with front shank clamp to • Torque shank mounting clamp bolts to rear tube of machine.

  • Page 17: Shank Assembly

    Figure 8a-1 Rigid Shank Assembly- Zone Commanders from January, 2003 REAR Lock Nut, 1-8 NC STRAIGHT SHANK LEG -#8K370 LOCK NUT, HHCS, 3/4-10 NC 1-8 NC x 4 1/2” HHCS, 3/4-10 NC x 5” (2) - HHCS, 5/16-18 X 1” Lock Washer, 5/16”...
  • Page 18 4. Shank Assemblies Auto-Reset Shank - Assemble Auto- Attach with 6K790 front shank clamp as shown Reset shank assembly to rear tube of in figure 8b using four 1-8 NC x 8” Gr. 5 machine. capscrews and locknuts. • Torque shank assembly clamp bolts to 200 ft.
  • Page 19 Figure 8b Auto Reset Shank; Cast brackets after May 2003; Zone Commanders (from Jan. 2003) Eliminates need for grease fittings except one as shown on page 11. STRAIGHT SHANK LEG -#8K370 HHCS, 1-8 NC x 4 1/2” HHCS, Lock Nut, 3/4-10 NCF x 5”...

  • Page 20: Shank Mount Replacement

    TO REPLACE SHANK MOUNT & LEG: WARNING! AUTO-RESET SHANK IS ALWAYS UNDER LOAD Spring is loaded and improper removal of bolts could result in serious injury. Shank is spring loaded and serious injury could result as shank resets. Do not disassemble without following procedure outlined in operator’s manual. Do not use hands or feet to dislodge any obstruction holding the shank in the tripped position.
  • Page 21 SHEAR BOLT REPLACEMENT: Excessive distortion of holes in the shear bolt bushings and/or shank ,as well as improper bolt grade and length, can result in premature or improper bolt shearing in both types of shanks. REAR 1. Examine the replaceable bushings in the side plates for excessive distortion.

  • Page 22: Gage Wheels

    5. Gage Wheels Mount the gage wheels and decal brackets those mounted to the frame tubes may to the rear frame tube of the machine. become obscured by shanks) also as Mount one gage wheel and bracket near shown onto the outer holes of the gage the left end of the frame and one near wheel mounting plates.
  • Page 23 #7K851 Gage Wheel Kit See Repair parts catalog for complete listing of parts. LH Gage Wheel Assembly, #7K709 HHCS, 1-8 NC x 7 1/2” LOCK NUT, 1-8 NC PIVOT BOLT HHCS, SLOTTED NUT & 1-8 NC x 4 1/2” COTTER PIN RH Gage Wheel Assembly, TOP LINK #7K710...

  • Page 24: Warning Lamp Assembly

    #4K774 ANGLE #3J662 STRAP, 5” TUBE #4K773 R.H. LAMP #4K970 STRAP, 6” & 7” TUBE ASSEMBLY (SHOWN) #6J150 LOCKNUT, 1/4” #4K772 L.H. LAMP ASSEMBLY (NOT SHOWN) REAR #4K782 MACHINE SCREW 1/4” x 1 1/4” #1C675 BOLT, 6” #1J696 Bolt, 7 1/2” #1C109 LOCKWASHER #1C390 HEX NUT, 1/2”...
  • Page 25 C C C C C ONFIG ONFIG ONFIG URA ONFIG URA TION TION TION TION ONFIG TION Typical Zone Commander Configuration Figure 11 (ZS5301 - With Wavy Coulter & Basket Attachments) The ZONE COMMANDER is designed to accommodate many configurations, (See figures 12 on the following pages).

  • Page 26: Model Configuration

    MODEL CONFIGURATION (Single Bar Frames) Figure 11a ZSS 3301 30” Spacing Note: Wheels may be installed either direction ZSS 5301 30” Spacing 1200rev1001 Page 20 6K689...
  • Page 27 MODEL CONFIGURATION (Double Bar Frames) Figure 12a ZS 3301 24” Spacing Note: Wheels may be installed either direction ZS 3301 30” Spacing 1200 Page 21 6K689 rev601...
  • Page 28 Figure ZS 4301 24” Spacing ZS 4301 30” Spacing 1200 Page 22 6K689 rev601...
  • Page 29 Note: Figure 12c Wheels may be installed either direction ZS 5301 24” Spacing ZS 5301 30” Spacing 1200 Page 23 6K689 rev601...
  • Page 30 Figure ZS 6301 24” Spacing ZS 6301 30” Spacing 1200 Page 24 6K689 rev601...
  • Page 31 Note: Figure 12e Wheels may be installed either direction 6361 36” Spacing 6381 38” Spacing 6401 40” Spacing 1200 Page 25 6K689 rev6-3-03...
  • Page 32 Figure 12f ZS 7301 30” Spacing ZS 8301 30” Spacing 1200 Page 26 6K689 rev3-19-03...
  • Page 33 THIS PAGE LEFT BLANK INTENTIONALLY 1200 Page 27 6K689 rev11-27-02...

  • Page 34: Row Marker

    Row Marker Kit (Optional) Row markers are mounted with mounting channels, as shown, with longer ones supported by arm cradles. Mounting 1. Place the mounting channels into position Channel and hold with 3/4” x 5 13/16” x 10 1/2” U-bolts U-bolts, and lock nuts.
  • Page 35 Sequence To Tractor Valve Figure 15a 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4...

  • Page 36: Lift Assist Kit

    Lift Assist Kit (Optional) Bring hoses to cylinders Mount Lift Assist assemblies, centering them over the tops of brackets. on the machine between shank assemblies (See following page) and spacing them at 120” maximum as shown in the above illustration. Lift Assist Rear Assembly Beam...
  • Page 37 8K450 Hydraulic Hose, 3/8” x 396” [Pull-Type Kit] 8K452 Hydraulic Hose, 3/8” x 228” [3-Pt. Hitch Kit] Male Tractor Tip (Connects Tractor & cylinder #2K093 Base Port) .067 Hose Clamp Pair, Top Plate & HHCS, 1/4” x 1 1/2” Adapter Cylinder .06 Male JIC x .08 Male O-Ring #2K093...

  • Page 38: Support Arm Kits

    A A A A A TT TT A A A A A CHMENT CHMENT CHMENT S S S S S CHMENT CHMENT Support Arm Kit * Apply Loc-Tite to threads and tighten to 400 foot-pounds. Assemble support stand as shown depend- ing upon your shank type * Replace the existing bolts with these longer bolts, attaching angles to...
  • Page 39 with: 7K873 Ripple (Wavy) Coulter Kit 7K928 Disc Kit Support Stand Coulter Assemble to support stand as shown: Mount U-bolt, 1/2-13 NC x 5 1/2” x 4 1/2” Lock Nuts Set Screw, 1/2-13 NC 1/2-13 NC x 4” Depth Band Roll Pin, 1/4”...
  • Page 40 and/or Ductile Notched End Wheel Frame HHCS, 5/15-18 NC x 1” Lock Washer, 5/16” Hex Nut, 5/16-18 NC Axle Clamp Assembly HHCS, 5/15-18 NC x 1” Pipe Weldment Axle Clamp Assembly Crumbler End Wheel Lock Washer, 5/16” Hex Nut, 5/16-18 NC Bearing &...
  • Page 41 7K925 Ductile Wheel Kit 7K924 Optimizer Wheel Kit 1200 Page 33 6K689 rev1-30-04...

  • Page 42: Optional Equipment

    OPTIONS OPTIONS OPTIONS OPTIONS OPTIONS Point Options: OPTIONAL EQUIPMENT Wear Strip (Optional Flat Style) - 6K587 The wear strip is intended to protect the shank Flat Alloy Point, 2 1/2” form excessive wear in abrasive soil condi- tions. This kit includes wear strip and hard- ware to mount it below the rear bracket of the V-Cast Steel Point, 2”...

  • Page 43: Rear Rigid Hitch Kit

    3 POINT REAR RIGID HITCH KIT - 9K071 U-bolt, 5/8-11 NC x 5 11/16” x 13” Lock Nut, 5/8-11 NC Outer Arm Center Arm [Frame for ref.] U-bolt, 5/8-11 NC x 5 11/16” x 13” Lock Nut, 5/8-11 NC Outer Arm Two Bar Welded Hitch U-bolt, 5/8-11 NC x 4 11/16”...

  • Page 44: Specifications

    SPECIFICA SPECIFICA TIONS SPECIFICA TIONS TIONS TIONS SPECIFICA SPECIFICA TIONS (Subject to change without notice) Model Designation Basic model is denoted by : - Zone Commander, Single Bar Frame, Straight Shank (Spring-reset Shank Mount) ZSSR - Zone Commander, Single Bar Frame, Straight Shank, Rigid Shank Mount - Zone Commander, Single Bar Frame, Parabolic Shank (Spring-reset Shank Mount) ZSPR - Zone Commander, Single Bar Frame, Parabolic Shank, Rigid Shank Mount - Zone Commander, Straight Shank (Spring-reset Shank Mount)
  • Page 46 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010. Landoll Corporation "All rights reserved, including the right to reproduce this material or portions thereof in any form"...

This manual is also suitable for:

Zone commander zs4301Zone commander zs5301Zone commander zs6301Zone commander zs7301Zone commander zs8301 zone commander zsr3301Zone commander zsr4301 ... Show all

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