1. Manuals
  2. Brands
  3. Brillion Manuals
  4. Farm Equipment
  5. Zone Commander ZSF-8301
  6. Operator's manual

Brillion Zone Commander ZSF-8301 Operator's Manual

Drawbar pull type
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
ASSEMBLY INSTRUCTIONS
Zone Commander
MODELS:
ZSF -8301;-8302 -10301;-10302 -12301;-12302
ZSF -12302-6 (Hybrid)
ZRF -8301;-8302
ZST -8301;-8302 -6301;-6302
ZRT -6301;-6302
1103
rev3-28-08
OPERATOR'S MANUAL
DRAWBAR Pull Type
BRILLION
BRILLION, WISCONSIN 54110
www.brillionfarmeq.com
B
B
rillion
rillion
Note: All -01 models have been
updated to -02 specifications
R
8K974

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Zone Commander ZSF-8301 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Brillion Zone Commander ZSF-8301

Summary of Contents for Brillion Zone Commander ZSF-8301

  • Page 1 DRAWBAR Pull Type Zone Commander MODELS: ZSF -8301;-8302 -10301;-10302 -12301;-12302 ZSF -12302-6 (Hybrid) ZRF -8301;-8302 ZST -8301;-8302 -6301;-6302 Note: All -01 models have been ZRT -6301;-6302 updated to -02 specifications BRILLION BRILLION, WISCONSIN 54110 8K974 1103 rev3-28-08 www.brillionfarmeq.com...

  • Page 3: Table Of Contents

    Contents Introduction ............................3 Location Reference ........................3 Parts Ordering ..........................3 Safety Suggestions ..........................4 Safety Warning Signs ........................5-7b Safety Chain ............................8 Operating Instructions ........................9 Level Adjustment .......................... 9 Turning ............................9 Depth Control of Shanks ....................... 9 Depth Control of Coulter Assembly ....................
  • Page 4 Page 2 8K974...

  • Page 5: Introduction

    INTRODUCTION SAFETY ALERT The Brillion Zone Commander was designed This safety alert symbol as a primary tillage tool imparting minimum soil is used to call your disturbance and soil eroison while providing attention to instructions excellent break-up of compacted soil, lifting it...

  • Page 6: Safety Suggestions

    afety uggestions afety uggestions Federal law requires that you explain the safety and operating instructions furnished with this machine to all employees before they are allowed to oper- ate the machine. These must be repeated to the employees at the beginning of each season.
  • Page 7 BRILLION dealer. There are three levels of hazard intensity that appear with the safety alert symbol on safety • Keep these signs clean so they can be decals: DANGER, WARNING, and CAUTION. observed readily. It is important to keep...
  • Page 8 3J678 - Bleed Air from Cylinders 3J675 - Falling Wings 10. 6K883 - Shank Under Load 11. 8K829 - Deep Till Caution 12. 6K800 - Zone Commander 13. 4K103 - Brillion 13a. 4K036 - Brillion 14. 9K129 - Shear Bolt decal 1103 Page 6...
  • Page 10 1103 Page 7a 8K974 rev10-15-07...
  • Page 11 WARNING SHANK IS ALWAYS UNDER LOAD DO NOT USE HANDS OR FEET TO DISLODGE ANY OBSTRUCTION HOLDING THE SHANK IN THE TRIPPED POSITION SHANK IS SPRING LOADED AND SERIOUS INJURY COULD RESULT AS SHANK RESETS 6K883 IMPORTANT USE GRADE 2 BOLT Shank is Always Under Load AT THIS LOCATION P/N 6K883...

  • Page 12: Safety Chain

    Safety Chain TRACTOR DRAWBAR Figure 3 SPOOL 9” MAXIMUM STOVER CAPSCREW, CHAIN NUT, 1-8 1/8” x 3 3/4” Use of a 20,200# safety chain is recommended if the machine is towed on a public road or highway. Total weight of towed machine must not exceed chain capacity as shown on the chain’s identifica- tion tag.

  • Page 13: Level Adjustment

    peration peration LEVEL ADJUSTMENT DEPTH CONTROL of SHANKS Adjust the length of the top link so that the Adjust the depth of the shanks by adding or machine is parallel (front to rear) to the ground subtracting the number of stroke segments on surface when operating at the desired depth.

  • Page 14: Maintenance

    Fasteners After a few hours use, check entire machine Before operating your Brillion tillage machine, and tighten any loose nuts or bolts. Daily or check all hardware for tightness. Use the periodic checks should be made thereafter. Tightening Torque Chart reproduced below as a guide.
  • Page 15 NOTE: If the machine will be stored outside or for a prolonged period of time, also coat the cylinder rods with grease to prevent the rods from rusting. 1103 Page 11 8K974 rev10-15-07...

  • Page 16: Assembly Instructions (Excluding Hybrid)

    Assembly ssemblyy ASSEMBLY INSTRUCTIONS NOTE: Twelve ft. folding unit is shown in figures. Other units are similar but Additional parts identification and location can reference to figures may not always be obtained from reviewing parts catalog. be an exact representation. To assemble machine, select a smooth level For the sake of clarity, supports are area that can be reached by a hoist or lift truck.
  • Page 17 Figure 6a Loosely attach left- and right- bearing weldments to each anchor at the rear of HHCS, 3/4” x 9 1/2” the machine with 3/4” x 9 1/2” long bolts LOCK NUT, 3/4-10 NC and lock nuts. See Figures 6 & 6a. Assemble wheels to wheel arms directly behind the cylinder anchors.
  • Page 18 5. Attach the 8K806 cylinder to the lug of Cylinder Anchor Lug the anchor with the pin supplied with the cylinder. Use the 4J575 pin, 2 flat washers, and (2) 1/4” x 2” roll pins on the rod end. Note: Cylinders may be shipped with adaptors.

  • Page 19: Hinge Anchor/Wings

    NOTE: For further Assembly of ZSF12302-6 see “Assembly of Hybrid Model” Addendum immedidately following this section. Figure 9 Hinge Anchor Weldment Hinge Anchor Weldment U-bolts, 5/8” Lock Nuts, 5/8-11 NC 6. Center a hinge anchor weldment on the front and rear frame tubes. Loosely attach the hinge achors to the frame with 5/8”...
  • Page 20 7. Move the supports so that they will support both the center and the wings. Equal Gap Equal Gap Supports Supports Tighten the nuts but do not clamp the hinge 8. Attach wings to the center frame. plates too tightly. cotter pins Use the1/4”...
  • Page 21 Figure 11 (2) 1 3/8” diameter pins (8K765) 1/2” x 3” roll pins (5D979) Hose Holder HHCS, 5/8” x 2 1/2” Flat Washer, 5/8” Lock Nut, 5/8” (3) 2” diameter pins (8K762) 1/2” x 3” roll pins (5D979) Light Connector Holder Hose Support Figure 12...

  • Page 22: Couter Assembly

    Coulter Assemblies bracket on top and bottom. The tab on the Front coulters are attached directly in front collar fits between the “ears” on the casting to of each shank at 30” spacing. prevent rotation. If your machine has cast mounting brackets (denoted with number stamped along side of Attach coulter assemblies to each mounting casting) and coulters with round shafts:...
  • Page 23 If your machine is equipped with welded U-bolt, 3/4” dia. mounting brackets and single or dual coulters on square shafts: (9K290 mount bracket) Attach 9K291 mounting brackets to the HHCS, 1/2-13 NC x 5” front tube with 3/4” x 7 13/16” x 6 3/4” U-bolts and lock nuts.
  • Page 24 12. Shank Assemblies Use (4) 1-8 NC x 8” Figure 14a CAPSCREW, 1-8NC x 8” FRONT CLAMP LOCK NUT, 1-8NC REAR OF STRAIGHT SHANK LEG MACHINE -#8K370 NUT, 3/4-10NC CAPSCREW, Reversible 3/4-10NC x 3” Wearstrip (Straight Shank only) WEARSTRIP BRACKET Bracket fits over wide part of wearstrip tab- Fasten tight against shank.
  • Page 25 Figure 14b HHCS, 1-8 NC x 4 1/2” HHCS, 3/4-10 x 5” Lock Nut, Grade 2 1-8 NC LOCK NUT, 3/4-10 NC HHCS, 3/8-16 NC x 1 1/4” Lock Washer, 3/8” Flat Washer 3/8” Std. (2) - HHCS, 5/16-18 X 1” Lock Washer, 5/16”...
  • Page 26 12b. Shear-Bolt Shank - Assemble shear bolt shank mount with front shank clamp to rear tube of machine. CAPSCREW, 1-8NC x 8” FRONT REAR OF CLAMP MACHINE LOCK NUT, 1-8NC REAR Lock Nut, 1-8 NC STRAIGHT SHANK LEG- #8K370 LOCK NUT, HHCS, 3/4-10 NC 1-8 NC x 4 1/2”...
  • Page 27 Knife-Point Spring Shank - Assemble 12c. Knife-Point Spring Shank to wings of Hybrid unit. See Hybrid assembly section of this manual for more. 1103 Page 21b 8K974 rev10-15-07...
  • Page 28 TO REPLACE SHANK MOUNT & LEG: WARNING! AUTO-RESET SHANK IS ALWAYS UNDER LOAD Spring is loaded and improper removal of bolts could result in serious injury. Shank is spring loaded and serious injury could result as shank resets. Do not disassemble without following procedure outlined in operator’s manual. Do not use hands or feet to dislodge any obstruction holding the shank in the tripped position.

  • Page 29: Shear Bolt Replacement

    SHEAR BOLT REPLACEMENT: Excessive distortion of holes in the shear bolt bushings and/or shank, as well as improper bolt grade and length, can result in premature or improper bolt shearing in both types of shanks. 1. Examine the replaceable bushings Figure 17a in the side plates for excessive distortion.

  • Page 30: Hydraulics

    HYDRAULICS Note: Apply ample amount of grease to internal threads of welded clamp plates throughout the frame before assembling hose clamps. The diagrams on these two pages show locations of hose clamps and arrangement of hoses. Refer to the following pages for schematic diagrams of hoses and couplings. 3/8”...
  • Page 31 Hose Clamp on Rod Front of End Hose Only Machine 1103 Page 25 8K974 rev4-6-04...
  • Page 32 1103 Page 26 8K974 rev4-6-04...

  • Page 33: Wing Lift Hydraulics

    WING LIFT HYDRAULICS Index Part No. No. Req’d Description ZSF-12 ZSF-8 ZSF-12 ZSF-8 (3/4-16 swivel C ends, JIC 37 8K833 8K833 Hose, 3/8” dia. x 204” long (3/4-16 swivel C ends, JIC 37 8K830 8K830 Hose, 3/8” dia. x 102” long (3/4-16 swivel C ends, JIC 37 4K886 Hose, 3/8”...
  • Page 34 1103 Page 28 8K974 rev3-23-05...

  • Page 35: Wheel Hydraulics

    WHEEL HYDRAULICS Index Part No. No. Req’d Description ZSF-12 ZSF-8 ZSF-12 ZSF-8 (3/4-16 swivel C ends, JIC 37 8K833 8K833 Hose, 3/8” dia. x 204” long (3/4-16 swivel C ends, JIC 37 4K893 4K893 Hose, 3/8” dia. x 328” long (3/4-16 swivel C ends, JIC 37 8K786 8K786...
  • Page 36 Light Module Red Lamp Front of Light Bar ight bar and a red lamp to the two plates toward the center, with the red-lighted side facing the rear Amber Lamp Red Lamp Red Lamp Red-Orange Amber Red Decal Decal Red Decal Light Bar Cylinder Anchor...
  • Page 37 Fasten the light module to the front side of Assemble the connector of the light module to the light bar at the center just under the SMV the connector of the straight harness and run it bracket. down the center of the machine and to the front of the drawbar along the side of the hydraulic Connect “wishbone”...
  • Page 38 This page intentionally blank. 1103 Page 32 8K974 rev4-6-04...
  • Page 39 ADDENDUM ASSEMBLY & HYDRAULICS HYBRID ZONE COMMANER 1103 Page 32 8K974 rev3-28-08...
  • Page 40 ASSEMBLY OF HYBRID ZONE COMMANER Notes -Before you begin: 1. Be sure to follow all safety precautions listed at the beginning of this manual. Securely block up machine before working undereath it. Safety Sign Locations are found on pages 7a & 7b, immediately following those of the other models. Assemble the center section, frame, hinge anchors and center cylinder anchors with cylinders in similar fashion to steps 1-7 of the procedure for the normal Zone Commander found on the previous pages.
  • Page 41 •Center and Mount (1) 1P688 WING REST on top of each hinge anchor. •Attach one 1P722 LIGHT BRACKET to each leg of the 1P640 wing anchor on the rear weldment only. Mount the lights to these brackets after entire frame is assembled. Rear of Machine •Mount the WINGS to the center frame.
  • Page 42 1P671 Link Assembly At each Sq. Hd. Pin, use (3) Flat Washer, 1-1/4 and Front of 5/16 x 2” Roll Pin Machine 1P684 Pin Wing NOTE: Be sure to orient link as 4 x 24 Cylinder, 3J568 shown with respect to front and (Ports to Inside of wing sides of machine.
  • Page 43 Assemble HINGE ANCHORS, CYLINDERS, AND WHEELS as shown on pages 13 & 14. •Attach the DRAWBAR to the center frame with (3) 2” diameter pins (8K762) and 1/2” x 3” roll pins (5D979). Pin, 1-3/8” Dia. Roll Pin, 1/2 x 3” Pin, 2”...
  • Page 44 Front of Machine Page 32 8K974...

  • Page 45: Options

    •Mount COULTER ASSEMBLIES to front tubes of wings. At points behind hinges, mount directly to welded tube. SINGLE COULTER OPTION DUAL COULTER OPTION 1103 Page 32 8K974 rev3-28-08...
  • Page 46 1103 Page 32 8K974 rev3-28-08...
  • Page 47 WING LIFT HYDRAULICS -- HYBRID Note: Assemble center hydraulics same as center hydraulics of standard macines. Index Part No. Description No. Req’d (ITEMS 1-4: 3/4-16 SWIVEL FEMALE ENDS, JIC 37 4K614 HOSE, 3/8” DIA. x 94” LONG 4K617 HOSE, 3/8” DIA. x 75” LONG 4K883 HOSE, 3/8”...
  • Page 48 #1P754 SUPPORT ARM KIT for Hybrid Wings Mount baskets to rear tubes of wings with the support arms shown below. LOCK NUT 1/2-13 HHCS, 1/2-13 x 1-3/4 MOUNTING BRACKET LOCK NUT 3/4-10 LOCK NUT 1-8 SUPPORT ARM SLEEVE HHCS, 1-8 x 6-1/2 U-BOLT, 3/4-10 x 7-13/16 x 6-3/4 1103...
  • Page 49 HYBRID WING CONFIGURATION - MOUNTING COULTERS, SHANKS, & BASKET KITS 1103 Page 32 8K974 rev10-15-07...
  • Page 50 1103 Page 32 8K974 rev10-15-07...
  • Page 51 This Page Intentionally Blank...
  • Page 52 This Page Intentionally Blank 1103 rev10-15-07...
  • Page 53 Drawbar-Pulled ZONE COMMANDER Configuration There are several ZONE COMMANDER models which are pulled by drawbar. See figures on the following pages for diagrams of the various models. Note: Refer also to the chart below for addtional information. All coulters & shanks on 30” spacing. SHANK &...
  • Page 54 MODEL CONFIGURATIONS for COULTERS & SHANKS Drawbar-Pulled Zone Commanders (Drawbars not shown-Machines are symmetrical) 1103 Page 34 8K974 rev4-6-04...
  • Page 55 1103 Page 35 8K974 rev10-15-07...
  • Page 56 30" ZSF-8302 (Auto-Reset Shanks) 15" Standard Single Coulters shown with ZRF-8302 (Rigid Shanks) 30" Optional Dual Coulters shown with 15" 1103 Page 35a 8K974 rev10-15-07...
  • Page 57 UNwinged Models 30" ZST-8302 (Auto-Reset Shanks) 15" Standard Single Coulters shown with 30" 15" ZST-8302 (Auto-Reset Shanks) Optional Dual Coulters shown with 1103 Page 35b 8K974 rev10-15-07...
  • Page 58 UNwinged Models 30" ZST-6302 (Auto-Reset Shanks) 15" Standard Single Coulters shown with 30" ZRT-6302 (Rigid Shanks) 15" Optional Dual Coulters shown with 1103 Page 35c 8K974 rev10-15-07...
  • Page 59 This Page Intentionally Blank 1103 Page 35d 8K974 rev10-15-07...

  • Page 60: Support Arm Kits

    TTACHMENTS TTACHMENTS Support Arm Kit Assemble support stand as shown depending upon your shank type: *Apply Loc-Tite to threads and tighten to 400 foot-pounds * Replace the existing bolts with these longer bolts, attaching angles to side plates. Heads and washers must be on this side as shown.
  • Page 61 with: 7K873 Ripple (Wavy) Coulter Kit 7K928 Disc Kit Support Arm Coulter Mount Assemble to support arm as shown: U-bolt, 1/2-13 NC x 5 1/2” x 4 1/2” Lock Nuts Set Screw, 1/2-13 NC 1/2-13 NC x 4” Roll Pin, 1/4”...
  • Page 62 and/or Ductile Notched End Wheel Frame HHCS, 5/16-18 NC x 1” Axle Clamp Assembly Lock Washer, 5/16” Hex Nut, 5/16-18 NC Pipe Weldment Basket Bearing & Collar Axle Clamp Assembly Flangette half Crumbler End Wheel 7K874 Basket Kit - 1103 Page 38 8K974 rev4-6-04...
  • Page 63 7K925 Ductile Wheel Kit 7K924 Optimizer Wheel Kit 1103 Page 39 8K974 rev4-6-04...

  • Page 64: Row Markers (Unwinged Models)

    ptions ptions ROW MARKERS A row marker option is available for unwinged models of drawbar-transported zone commanders. Observe the drawings on this page and the next as a guide to assembling the row markers and connecting their hose assemblies. Note: Apply ample amount of grease to internal threads of welded clamp plates throughout the frame before assembling hose clamps.
  • Page 65 1103 Page 39b 8K974 rev9-7-05...

  • Page 66: Wear Strip & Points

    OPTIONAL EQUIPMENT: Point Options: Wear Strip (Optional Flat Style) - 6K587 The wear strip is intended to protect the shank from excessive wear in abra- sive soil conditions. This Flat Alloy Point, 2 1/2” kit includes wear strip and hardware to mount it below V-Cast Steel Point, 2”...
  • Page 67 Rear Rigid Hitch Kit -(Pull-type) - 9K085 Assemble to Zone Commander frame as shown with hardware provided in box assembly #9K090. Spacer Plate Outer Arm [Frame for ref.] U-bolt, 5/8-11 NC x 3 11/16” x 13” Lock Nut, 5/8-11 NC Center Arm Spacer Plate...

  • Page 68: Specifications

    Machine Specifications (Subject to change without notice) Model Designation Basic model is denoted by : - Zone Commander, Spring-reset Shank Mount, Drawbar-transport w/ Folding Wings - Zone Commander, Rigid Shank Mount, Drawbar-transport w/ Folding Wings - Zone Commander, Spring-reset Shank Mount, Drawbar-transport without Wings - Zone Commander, Rigid Shank Mount, Drawbar-transport without Wings The number following relates to the intended shank combination of the machine.
  • Page 70 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. LANDOLL CORPORATION 1900 North Street Marysville, Kansas 66508 (785) 562-5381 800-428-5655 ~ WWW.LANDOLL.COM Copyright 2010. Landoll Corporation "All rights reserved, including the right to reproduce this material or portions thereof in any form"...

This manual is also suitable for:

Zone commander zsf-8302Zone commander zsf-10301Zone commander zsf-10302Zone commander zsf-12301Zone commander zsf-12302Zone commander zsf-12302-6 ... Show all

Table of Contents