Parker Sporlan Kelvin II Series Installation And Operation Instructions Manual

Parker Sporlan Kelvin II Series Installation And Operation Instructions Manual

Advertisement

Sporlan Kelvin II Controller
Installation and Operation Instructions
SD-324M/122011
The Sporlan Kelvin II is a standalone superheat controller. The
Kelvin II controller may also be connected with a Modbus
for remote access to pressure and temperature readings in addition
to viewing and editing the controller's setpoints. A remote display
unit is optional.
Features:
Superheat control
Optional room temperature control
4-digit LED display and input knob
OEM version available without display
Optional remote display unit
Optional display networking for 2-valve control
Optional controller networking for remote access
Four temperature inputs (Sporlan surface or air sensors)
One pressure input (Sporlan transducer)
One digital input (for external switch or relay)
CONTENTS
Controller with a
Kelvin IIsd
p/n 952567
display
Controller without a
Kelvin IIs
p/n 952569
display
Kelvin IId
p/n 952568 Remote display unit
Controller v. E

1. INSTALLATION

master
®
Refer to Appendix H - Wiring Diagram and Appendix I - Sensor
Installation
Tools required:
Small flat screwdriver for terminal connections
Phillips and flat screwdrivers
Cordless screwdriver
Needle-nose pliers
Wire cutters
Scotch-Brite
Two #8 x ½" self-tapping screws to mount DIN rail
1. Mount the controller in a rain-tight, protected location using
the supplied DIN Rail. To leave enough working space, the
suggested mounting area is 10 inches high and 5 inches wide.
The minimum depth is 3 inches. See Figures 1 and 2.
2. Connect the suction temperature sensor wires to terminals 31
and 32. The sensor is not polarized.
PAGE
3. Connect the pressure transducer wires to terminals 33, 34,
1
and 35. Sporlan has used transducer cables with two wire
2
color combinations; see Table 1. Maximum torque on screw
3
terminals is 3.5 in-lbs.
3
4. Connect the optional room temperature sensor wires to termi-
5
nals 29 and 30. The sensor is not polarized.
5. Connect terminals 27 and 28 to a digital input. A short or a
6
closed contact from an external relay will close the valve for
7
pump down. See Section 4 - System Operation.
8
6. Connect the Sporlan EEV wires to terminals 5, 6, 7, and 8.
10
7. Connect power wires to terminals 1 and 2. Power require-
11
ments are 24 volts AC at 40 VA, Class II transformer.
12
8. Remove the protective clear film from the front of the Kelvin
14
II controller.
15
NOTE: Sensor leads may be extended to 100 ft. (30.5 m) with
15
18 awg wires and Scotchlok™ UR connectors for
15
long- term integrity.
16
17
18
WARNING: Route and secure cables away from hot surfaces,
20
high voltage lines, and moving components.
22
NOTE: The Sporlan Kelvin II refrigeration controller should
be installed only by a qualified professional. All other
system components (valves and sensors) should be
supplied by Sporlan to ensure compatibility and
proper operation. There are no user-serviceable com-
ponents inside the Kelvin II Controller. Opening the
case will void the warranty.
WARNING: Use caution when working around high voltage
components. Safety covers should be used for
personal safety on high voltage panels.
pad
TM

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Sporlan Kelvin II Series and is the answer not in the manual?

Questions and answers

Summary of Contents for Parker Sporlan Kelvin II Series

  • Page 1: Table Of Contents

    Sporlan Kelvin II Controller Installation and Operation Instructions SD-324M/122011 Controller v. E The Sporlan Kelvin II is a standalone superheat controller. The 1. INSTALLATION Kelvin II controller may also be connected with a Modbus master ® Refer to Appendix H - Wiring Diagram and Appendix I - Sensor for remote access to pressure and temperature readings in addition Installation to viewing and editing the controller’s setpoints.
  • Page 2: Setup

    2. SETUP Figure 1 - Recommended Mounting Clearance Kelvin II with Display The Kelvin II controller has preset setpoints for most system parameters. Basic system parameters will be verified through the setup menu. If additional parameter setpoints need to be changed, follow the steps in this section and in Section 3 - Setpoint Menu Operation.
  • Page 3: Setpoint Menu Operation

    3. SETPOINT MENU OPERATION 4. SYSTEM OPERATION See Appendix C - Setpoint Parameters. All setpoints must be veri- The Sporlan Kelvin II controller can be configured as a stand- fied prior to system startup for proper system operation. It may be alone superheat controller or a refrigerated space temperature con- necessary to adjust these parameters for a specific system.
  • Page 4 standalone system. These settings should be set according to the allows a small amount of liquid refrigerant to pass through the compressor manufactuer recommendations. When the Kelvin II EEV. Normal industry practice is to set a bleed to equalize the receives a pump down or defrost call at the T3 temperature sensor system in 3-5 minutes.
  • Page 5: Display Networking

    case temperature pull down after defrost and refrigeration off The local controller is listed as LocL. To view a different controller time. Once the system reaches steady state control, the controller on the display network, rotate the SELECT knob to and then CAdr will adjust the electronic valve movement to minimize superheat...
  • Page 6: Controller Networking

    6. CONTROLLER NETWORKING Modbus Connection Requirements See Figure 5 - Modbus Wiring. The Sporlan Kelvin II can communicate with a Modbus com- Wire Type: 18 AWG Universal Twisted Pair munication master via RS485 to transfer process values and set- points. See Appendix J - Modbus Memory Map. Maximum Number of Network Nodes: 100 Maximum Run Length: 4000 ft The Kelvin II supports only the RTU transmission mode.
  • Page 7: Pid Tuning

    In most instances, adjustments to the PI setpoints are adequate. 7. PID TUNING If tuning is needed, see Section 3 - Setpoint Menu Operation to If temperature pull down is satisfactory, then the default control enter the PID setpoint menu. The following guidelines should be scheme (supermarket mode) should be used.
  • Page 8: Troubleshooting

    8. TROUBLESHOOTING SYMPTOM CHECK Will not power up Wiring terminals for power at transformer and controller Supply voltage (see Appendix E - Technical Specifications) Superheat below setpoint Pressure Transducer Range (correct transducer set up in controller; 0-300, etc) Pressure Transducer Type (correct transducer set up in controller; gauge/sealed vs absolute) Temperature Sensor Type (correct sensor set up in controller;...
  • Page 9 Troubleshooting Recommendations Figure 7 - Pressure Sensor Cable As with any refrigeration component troubleshooting, actual system conditions should be verified with a gauge set and a cali- brated temperature sensor (i.e verify actual superheat and refriger- ant condition). This system information is valuable in determining whether it is component related or system related.
  • Page 10: Appendix A - Setup Menu

    APPENDIX A - Setup Menu DISPLAY DESCRIPTION OPTIONS Display Readout Description 16 1596 Step Bipolar Valve 313 3193 Step Bipolar Valve StEp Valve Type 00 2500 Step Bipolar Valve 636 6386 Step Bipolar Valve 400 Step Unipolar Valve Display Readout Description r...
  • Page 11: Appendix B - Process Values

    APPENDIX B - Process Values PROCESS DESCRIPTION RANGE End display session with controller Controller display address must be reset * CADR 0 to 165°F (0 to 91.6°C) SvPH Superheat (t Depends on pressure sensor range and type SvcP Suction Pressure -14.7 to 500 PSI (-1.01 to 34.47 Bar) Max.
  • Page 12: Appendix C - Setpoint Parameters

    APPENDIX C - Setpoint Parameters PARAMETERS Escape and save settings Superheat Setpoint 5 to 45°F (2.7 to 25°C) ° ° SHSP Default is 10 F (5.5 Change to desired Superheat Setpoint R-22 r 134A R-134A R-402A 40A 404A R-404A R-407A 40A R-407C 40C...
  • Page 13 APPENDIX C - Setpoint Parameters (continued) PARAMETERS 16 1596 Step Bipolar Valve 313 3193 Step Bipolar Valve StEp Valve Type 00 2500 Step Bipolar Valve Chosen at Setup 636 6386 Step Bipolar Valve 400 Step Unipolar Valve Manual Valve Position 0 to 100% Open SPoS Default is current valve position...
  • Page 14: Appendix D - Accessories

    2K Sensor - Nickel plated brass 952662 Used with well. Can be used without well. 3K Sensor - Brass 952551 Not used with well. Parker Sporlan Pressure Transducers (Select one per controller based on refrigerant) PSPT0500SVSP-S 952576 0-500 psis transducer (R744) PSPT0300SVSP-S 952574...
  • Page 15: Appendix E - Technical Specifications

    APPENDIX E - Technical Specifications ELECTRICAL Supply Voltage . . . . . . . . . . . . . . . . . . . 20-26VAC 50/60Hz or 22-26 .6VDC; Class II input . Digital Inputs .
  • Page 16: Appendix H - Wiring Diagram

    APPENDIX H - Wiring Diagram Load Line Black Black White White Aux. Temp. (T4) Green Green Dry Contacts (T3) Room Temp. (T2) Evap. Outlet Temp. (T1) Ground White White Green Green Black Black Page 16 / SD-324M...
  • Page 17: Appendix I - Sensor Installation

    APPENDIX I - Sensor Installation Figure 8 - Temperature Sensor Positioning Refer to Appendix H - Wiring Diagram for sensor locations. Mount the Pressure Transducer 1. Locate or install a ¼” SAE access fitting on the suction line near the outlet of the evaporator. Mount it at 12 o’clock on a free-draining horizontal line to decrease the possibility of oil trapping.
  • Page 18: Appendix J - Modbus Memory Map

    APPENDIX J - Modbus Memory Map REGISTER ADDRESS/DESCRIPTION RANGE Read Coils (0x01) 0. Manual Valve Enabled Flag 0 = Disabled 1 = Enabled 1. Manual Valve Duration Enabled Flag 0 = Disabled 1 = Enabled Read Holding Register 0. Superheat Setpoint 5 to 45°F (2.7 to 25.0°C) (0x03) 1.
  • Page 19 APPENDIX J - Modbus Memory Map (continued) REGISTER ADDRESS/DESCRIPTION RANGE Read Holding Register 20. Pressure Calibration Offset -5 to 5 PSI (-0.34 to 0.34 Bar) (0x03) 21. Suction Temperature Calibration Offset -5 to 5°F (-2.8 to 2.8°C) 22. Room Temperature Calibration Offset -5 to 5°F (-2.8 to 2.8°C) 23.
  • Page 20: Appendix K - 2K Temperature Sensor Specs

    APPENDIX K - 2k Temperature Sensor Specs °C °F RANGE VDC °C °F RANGE VDC °C °F RANGE VDC -51.1 4.375 - 4.555 -28.3 3.521 - 3.667 -5.6 2.347 - 2.446 -50.6 4.361 - 4.539 -27.8 3.495 - 3.639 -5.0 2.319 - 2.416 -50.0 4.345 - 4.524...
  • Page 21 APPENDIX K - 2k Temperature Sensor Specs (continued) °C °F RANGE VDC °C °F RANGE VDC °C °F RANGE VDC 17.2 1.344 - 1.400 40.0 0.723 - 0.754 62.8 0.392 - 0.409 17.8 1.324 - 1.380 40.6 0.712 - 0.743 63.3 0.386 - 0.403 18.3...
  • Page 22: Appendix L - 3K Temperature Sensor Specs

    APPENDIX L - 3k Temperature Sensor Specs °C °F RANGE VDC °C °F RANGE VDC °C °F RANGE VDC -51.1 4.747 - 4.941 -28.3 4.275 - 4.451 -5.6 3.193 - 3.326 -50.6 4.741 - 4.935 -27.8 4.256 - 4.431 -5.0 3.160 - 3.292 -50.0 4.735 - 4.928...
  • Page 23 Parker or its subsidiaries or authorized distributors. To the extent that Parker or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user, the user is responsible for determining that such data and specifications are suitable and sufficient for all applications and reasonably foreseeable uses of the components or systems.
  • Page 24 © 2011 Parker Hannifin Corporation. 122011 / SD-324M Parker Hannifin Corporation Sporlan Division 206 Lange Drive • Washington, MO 63090 USA phone 636 239 1111 • fax 636 239 9130 www.sporlan.com...

Table of Contents

Save PDF