Combi ANGEL WAGON AW Series Instruction Manual and Inspection Manual
Combi ANGEL WAGON AW Series
Part Replacement Procedures
In case you find a problem during the daily or periodic inspection and you need to replace a part,
read carefully the following replacement procedure to carry out the replacement properly.
Headrest Replacement Procedure <AW3 Series, AW4 Series>
In case you find a problem with the headrest during the daily
inspection, we recommend that you purchase a headrest replacement
kit and carry out the replacement following the procedure below.
*The illustration shows AW3(forward facing type). The changing procedure of AW4 series is the same.
Removal
Insert your fingers into the gap
between the headrest and the
1
seat and pull the headrest strongly
toward you to remove it.
Headrest
Cushioning
material
1
Caster Replacement Procedure
The tools required for the caster
replacement procedure differ
depending on the caster type.
(Caster type)
1
Standard (ø100) *Low noise
*The same procedure applies to antistatic casters
(ø100), since they have the same shape.
2
With stoppers (ø100)
For escalator ramps (ø100)
3
4
For escalator ramps (ø125)
Installation
1
Insert new cushioning
material between the
headrest and the seat.
Headrest
Top
Bottom
2
Insert strongly the
headrest tabs into the
seat in the following
order:
to
1
Check that there is
Seat
no gap between the
headrest and the seat.
l Tighten the caster at a minimum torque of 42 N·m. If the casters are loose, they
will detach from the cart, which may lead to an injury or a serious accident.
Note: If you do not have a torque wrench, tighten the casters strongly using a
wrench with a handle of 250 mm or more in length.
l Always inspect the new part after replacement following
procedure.
l After installing a new caster, always check that it can change the direction easily
and the wheel rotates smoothly.
l After installing a new caster, always check that the caster cover rotates without
problem.
l Always replace the right and left casters together.
17
Warning
Cushioning material
(the top and bottom differ)
Check the orientation of the
cushioning material.
1
.
4
Tabs
4
Headrest
Warning
Caution
Always inspect the new part
after replacement following
the daily inspection procedure.
Seat
3
Cushioning
material
2
Seat
the periodic inspection