MasterCraft 054-6902-0 Instruction Manual
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MasterCraft 054-6902-0 Instruction Manual

MasterCraft 054-6902-0 Instruction Manual

Digital plunge router
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INSTRUCTION MANUAL
DIGITAL PLUNGE ROUTER
054-6902-0

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Summary of Contents for MasterCraft 054-6902-0

  • Page 1 INSTRUCTION MANUAL DIGITAL PLUNGE ROUTER 054-6902-0...
  • Page 2 Keep this instruction manual for future use. Should this product be passed on to a third party, then this instruction manual must be included. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 3 Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 4 • Have your power tool serviced by a qualified repair person using only identical with your finger on the switch or energising power tools that have the switch on invites accidents. replacement parts. This will ensure that the safety of the power tool is maintained. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 5 • Let the motor come to a complete stop before putting the router down. Cutter bits coast after the power is turned off. • Tighten the collet/nut securely to prevent the cutter bit from slipping. If the collet/nut is not securely tightened, the cutter bit may detach during use, causing serious personal injury. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 6 The following table illustrates the correct cord size, depending on cord length and the tool’s ampere rating. If in doubt, use the next heavier gauge. The lower the gauge, the heavier the cord. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 7 6-ft., 2-wire power cord (no adapter needed). WARNING! Do not allow familiarity with the digital plunge router to cause a lack of alertness. A fraction of a second of carelessness is enough to cause severe injury. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 8 16. Vacuum Port allows the base to attach to a 1 1/4" vac hose attachment, sold separately. 17. Large 1" X 1-1/2" LCD Screen provides digital readings of motor speed and suggested bit selection. 18. Replaceable Brushes (sold separately) for dependable service. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 9 NOTICE: To ensure proper gripping of the cutter bit shank and minimize run-out, the shank of the cutter bit must be inserted into the collet/nut at least 5/8". NOTICE: To prevent damage to the tool, do not tighten the collet/nut without a cutter bit installed. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 10 NOTICE: The collet/nut is self-releasing; it is not necessary to strike the collet/nut to free the router cutter bit. If the cutter bit seems to be stuck after use, loosen the collet/nut a little more until it releases. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 11 Each of the steps progresses by 1/4". increments. The 4 steps represent a total of “0” to 3/4" with a full 360° rotation of the turret. Repeat this process if necessary. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 12 “ON.” Only contact the workpiece with the router and cutter bit after the router has reached full speed. Only remove the router and cutter bit from the workpiece after turning the router motor “OFF” and the cutter bit has come to a complete stop. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 13 The speed charts above indicate the relationship between the speed setting and the cutting application. Exact settings are determined through operator experience and preference and by recommendations of manufacturers of cutter bits. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 14 6. Unplug the router from power source, place the router on the worktable, and inspect the finished cut in the workpiece. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 15 If the router is fed in the opposite direction (right to left), the rotating force of the cutter bit will tend to throw the bit away from the workpiece, making it hard to control; this is called “Climb-Cutting”; cutting in the opposite direction of the proper feed direction. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 16 With almost no load on the motor, the cutter bit has a tendency to bounce off the sides of the cut in the workpiece, producing a cut with a rippled finish instead of clean straight sides. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 17 Failure to turn motor off and unplug router could workpiece must be fed from right to left when using a router table. result in accidental starting which can cause serious personal injury. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 18 • • • V Groove 1/2" 90 • • • • D V Groove 1/16" Clas- 1/2" Bead & sic Cove Bead Cove Cove with Head Classic Cove & Bead DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 19 3/8" Rab- 45° Chamfer beting • • • • • Veining 1/4" Veining • • • • • Core Box 1/2" Core Box • • • • • Mortising 1/2" Mortising DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 20 5 minutes before use to seat the new brushes properly. 2. Use clean, damp cloths to wipe the tool. 3. Check the state of all electrical cables. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 21 Select an appropriate bit speed smooth after cutting bit speed Bit cannot be Bit size is inappropriate for Use only 1/4" or 1/2" diameter bits installed the collet/nut Contact Canadian Tire Service Centre toll free at 1-800-689-9928 when the problems remain unsolved after the above checks. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 22 Depth Indicator 24 2740118000 Stator 51 3121639000 Cover 25 5610049000 Tapping Screw 52 3402338000 Lock Bolt 26 3125687000 Fan Baffle 53 5660018000 Circlips 202 2823114000 Rotor Set 54 3123498000 If any parts are missing or damaged, or if you have any questions, please call the Toll-free Helpline, at 1-800-689-9928. DIGITAL PLUNGE ROUTER - 054-6902-0 DIGITAL PLUNGE ROUTER - 054-6902-0...
  • Page 23 This Mastercraft product is guaranteed for a period of 3 years from the date of original retail company, which shall be covered under the product manufacturer’s warranty, if any.

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