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PREFACE XPULSE 200T 4V. We wish you many miles of Thank you for selecting a Hero MotoCorp continued riding pleasure in the years ahead. We at are committed to demonstrate excellence in our environment Hero MotoCorp, performance on a continual basis, as an intrinsic element of our corporate philosophy.
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AT THE TIME OF ITS PRINTING APPROVAL, AND THE ACCURACY OR CORRECTNESS OF THE SAME IS NOT UNDERTAKEN OR GUARANTEED. RESERVES THE RIGHT TO MAKE CHANGES IN ITS Hero MotoCorp Ltd CONTENTS AT ANY TIME WITHOUT NOTICE AND/OR INCURRING ANY OBLIGATION, WHATSOEVER. NO ONE IS ALLOWED TO REPRODUCE ANY...
VEHICLE IDENTIFICATION Vehicle Identification Number (VIN) Engine No. Location: Stamped on the right side of the Location: Stamped on the lower side of the steering head tube. left crankcase. VIN: MBLLDU10######### LDU10 ##### Vehicle Check Month of Plant Production Manufacturer Model Year Description Digit...
VEHICLE VIEWS FRONT VIEW (1) Front fender (6) Left position lamp ( ) 2 Front right turn signal lamp (7) Front left turn signal lamp 3 Right position lamp (8) Headlamp (High Beam) (4) Headlamp (Low Beam) (9) Engine guard (5) Wind screen *Accessories and features shown may not be part of standard fitment.
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REAR VIEW (1) Hugger fender (5) Rear brake fluid reservoir (2) Left rear turn signal lamp (6) Licence plate lamp (3) Tail/stop lamp (7) Rear reflex reflector (4) Right rear turn signal lamp *Accessories and features shown may not be part of standard fitment.
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TOP VIEW 11 12 13 14 (1) High beam indicator (12) Neutral indicator (2) Ignition switch with key (13) Turn signal indicators (3) Horn switch (14) Programmed FI malfunction indicator (4) Turn signal switch lamp (MIL) (5) Clutch lever (15) Mode (M) and Set (S) buttons (6) Pass lamp switch (16) Front brake master cylinder/Reservoir (7) Rear view mirror...
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LEFT SIDE VIEW (1) Side reflex reflector (7) Main stand (12) Rear grip (2) Oil cooler (8) Side stand (13) Seat lock (3) Bash plate (9) Pillion footrest (14) Left side cover (4) Starter motor (10) Saree guard (15) Battery compartment (inside) (5) Gearshift pedal (11) Rear hugger fender (16) Side stand switch...
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RIGHT SIDE VIEW (1) Rear disc (9) Seat (2) Rear brake master cylinder (10) First aid kit compartment (inside) (3) Brake pedal (11) Fuse box (inside) (4) Kick starter pedal (12) Tool kit compartment (inside) (5) Oil level dipstick (13) Air cleaner assembly (inside) (6) Front brake caliper assembly (14) Rear brake caliper assembly (7) Front disc...
VEHICLE SPECIFICATION ITEM SPECIFICATIONS Dimensions Overall length 2097 mm Overall width 807 mm Overall height 1082 mm Wheelbase 1400 mm Saddle height 790 mm Ground clearance 177 mm Weight 155 kg Kerb weight Payload 130 kg Capacities Engine oil 1400 ml at disassembly and 1200 ml at draining Fuel tank capacity 13.0 litres Hydraulic brake fluid...
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VEHICLE SPECIFICATION ITEM SPECIFICATIONS Front (Rider only/Rider & Pillion) 1.75 kgf/cm (25 psi)/1.75 kgf/cm (25 psi) Tyre pressure Rear (Rider only/Rider & Pillion) 1.96 kgf/cm (28 psi)/2.1kgf/cm (30 psi) Front (Disc type) Dia. 276 mm Brakes Rear (Disc type) Dia. 220 mm Transmission Primary reduction 3.05 (67/22)
ACCESSORIES & MODIFICATIONS operation. Such changes could seriously impair your vehicle's handling, stability and Modifying your vehicle or using non- Hero braking, making it unsafe to ride. Removing or accessories can make your vehicle MotoCorp modifying your lamps, mufflers, emission unsafe.
If you are involved in a crash WARNING Personal safety is your first priority. If you or Not wearing a helmet increases the chance of • anyone else has been injured, take time to serious injury or death in a crash. assess the severity of the injuries and whether e sure you and your pillion...
Get your vehicle serviced regularly by the • working. Authorised workshop. Hero MotoCorp • o n t apply the hard braking in wet or rainy Before riding make sure that integrated start-kill • switch is in “ON” ( ) position. conditions.
Hero MotoCorp incompatible spares and accessories can upset or deteriorate your vehicle’s running condition. Genuine engine oil: Hero Xotic+ SAE 10W 30 SL MA2 fully synthetic PAO based oil • recommended by and make sure you change it every 12000 km. (with Hero MotoCorp top up every 6000 kilometres) to keep the engine fit and environment healthy.
PARTS FUNCTION IGNITION SWITCH “ON” ( ) Position “OFF” ( ) Position/Lock Open 1. Ignition switch 2. Ignition key 3. “OFF” ( ) position 4. Steering lock position “LOCK” Position 5. “ON” ( ) position Key position Function Key removal The LCD panel illuminates &...
INSTRUMENTS AND INDICATORS The indicators are in the speedometer panel --.- above the headlamp. The functions are as km/l below. Serv F F F 241.6 km to go Sl. No. Description Function Shows engine revolution per minute. The tachometer Tachometer digital segments will swing to maximum scale on the meter console once the ignition switch is turned “ON”...
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Authorised workshop for check-up. Hero MotoCorp It indicates the current mileage of the vehicle (in km/ litre). Real time mileage The indication will change after every 3 seconds depending indicator (RTMI) upon the driving condition (page 20).
LCD PANEL (a) Digital clock Digital clock (1) shows hour and minute. To adjust the time, proceed as follows : Turn the ignition switch "ON" ( ). Serv Trip 1 • 241.6 km 241.6 km F F F to go Press and hold set button (2) and mode 12:41 •...
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The time advances fast when the button is Trip meter displays following parameters: • pressed and held. Distance: distance covered in a trip. • Avg speed: average speed at which vehicle • completes a trip Trip time: time taken to complete a trip. •...
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Trip 1 01 Jan 241.6 km Trip 1 F F F 241.6 km 30 Aug 45.1 km/h F F F Time 45.1 km/h 1h 06m 01 Jan Time 1h 06m 30 Aug 01 Feb Year 2021 (3) Mode button (4) Set button (3) Mode button (5) Date display (5) Date display...
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Authorised workshop for When the ignition switch is turned “ON” ( ) Hero MotoCorp position, the real time mileage indicator will service. The indicator shall start blinking when temporarily show the digit “--.-” km/litre the vehicle covers kilometers as specified in The display range is from (0 to120 km/litre).
Please ensure fuel is refilled as soon as The service reminder indicator “ ” can be the low fuel indicator starts glowing. reset at an Authorised Hero MotoCorp workshop. NOTE NOTE NOTE...
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F F F F F F (4) Shift down indicator (1) Mode button (2) Eco mode NOTE NOTE It displays following riding instructions : ECO mode assists the rider to achieve optimum Shift up indicator (3): it recommends for • fuel efficiency based on your vehicle's engine shifting to high gear.
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"ON" position). Hero ride guide/N avigation Application: Hero navigation application is available in the ALLOW google play store (for android) or App Store (for iOS), which can be installed in your device to access bluetooth, incoming calls alerts, missed call alerts, mobile low battery alert, and navigation features.
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ALLOW (1) Run application in background g. Photo & Media (2) Get started Now select your vehicle (3). • Now application asks the user to turn the • battery optimization off (4). It can be done by following the steps which are mentioned in the application or the user can ignore this step.
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The application searches for a while and • displays all compatible nearby devices. Pair Select the device with your name (5). Update your name (6) (if required) and • select either save and connect (7) or connect (8) to proceed. XXXXXX (9) Pairing request notification (10) Pin...
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1.2 km F F F To use navigation feature proceed as follows: 12h : 20min 7 : 32 pm Connect your vehicle with your hero ride • guide/navigation application via bluetooth (page 23). No Signal After successful connection, the application •...
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"am"or "pm". Hero navigation Incoming call alert: app and meter console of your vehicle will If your smartphone is paired with the meter console of your vehicle via bluetooth (page display step by step navigation guidance/ direction through navigation signs (page 23), then you will get all the incoming calls alerts on the meter console.
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If number of missed call are less than or • equal to 9 then it will display number of Call missed calls as respective digit (2) . If number of missed call are more than 9 • then it will display as “X” (3). Unknown Low battery alert: Call...
(1) Ignition key (1) Headlamp dimmer switch (2) Turn signal switch (3) Horn switch HANDLEBAR SWITCHES CONTROL 4. Passing switch Left handlebar controls Gives an indication for passing ahead. 1. Headlamp dimmer switch Press passing lamp switch (4) to operate the The headlamp operates only when the engine passing lamp.
5. Clutch switch CAUTION There is a clutch switch (5) provided for the Never hold electric starter ( ) of integrated safety of the rider. The vehicle cannot be start-kill switch continuously more than 5 started by electric starter switch until the clutch seconds as continuous cranking of engine will lever is operated when the vehicle is engaged discharge the battery.
At any point if ABS indicator remains “ON” then ABS is not working, but the brakes still work normally. Reduce your vehicle speed and visit your Authorised Hero MotoCorp (2) Side stand switch (3) Side stand spring workshop. SIDE STAND INDICATOR/SWITCH Check the side stand for proper function and Ÿ...
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This feature has following functions: Visit Authorised It prevents starting the engine when Does engine start? • Hero MotoCorp Workshop transmission is in gear (irrespective of clutch lever operation) and side stand is down. 2. Then shift the transmission to gear (with It stops the running engine when •...
WARNING Regularly inspect the functionality of "Side stand engine kill” feature and in case of any malfunction visit Authorised Hero MotoCorp workshop FUEL (a) Fuel tank Fuel tank capacity is 13 litres (Be sure to fill the fuel tank when low fuel indicator glows).
WARNING operational performance of the vehicle, Petrol is extremely flammable and is explosive contact your Authorized Hero MotoCorp under certain conditions. Refill in a well workshop. ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the...
Remove the seat. Hang the helmet on first open the cap from the USB charger and the helmet holder hook (1) using wire then plug in the charger cable to it. Hero helmet set (2) supplied with the vehicle. will not be responsible for damages MotoCorp Install the seat (3) and lock it securely.
PRE- RIDE INSPECTION CAUTION You should conduct pre ride inspection before Always place the device in a soft clean • riding the vehicle to enhance riding comfort cloth/towel to avoid any damage due to road shocks while riding. and safety. Multiple charging of USB devices have to be •...
If MIL remains “ON” even if the vehicle is started, there is an abnormality in the Side stand-Check for proper functionality • programmed FI system. It is recommended to (page 31). reduce the speed and drive to the Authorised workshop for check-up. Hero MotoCorp...
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(1) Ignition switch (4) Integrated start-kill switch (2) Malfunction indicator lamp (MIL) Electric start : Press the electric starter • ( ) of integrated start-kill switch with fully Find neutral position & check neutral Ÿ closed throttle. N indicator (3) on instrument console with ignition "ON".
Running in NOTE Help assure your vehicle's future reliability and This vehicle has a fuel-injected engine with • performance by paying extra attention to how an idle air control valve (IACV). you ride during the first 500 km. It is not recommended to start engine with •...
This sequence is repeated progressively to The ABS controller acts on the basis of the • • shift to 3 , 4 and 5 gear. comparative speeds of the front wheel. The use of non-approved tyres can affect the speed of the wheels and supply incorrect information to the ABS computer.
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Do's and Dont's apply hard brake to prevent wheel lock and Do's visit Authorised workshop. Hero MotoCorp Don't's Check your brake pads and be sure you • have clean brake fluid. ABS systems can Don't panic by mechanical noises or slight •...
NOTE ABS may get activated without brake • application while riding on uneven road surfaces (sharp drop or rise on the road level). This is normal functioning of ABS and won’t be having any impact on performance. ABS may not work if the battery is •...
Consult your with a solution of mild detergent and water. Authorised dealer for Hero MotoCorp After cleaning spray water thoroughly. recommendation applicable to your individual • Dry the vehicle by wiping with dry soft cloth.
To ensure best quality and reliability, it is Always follow the procedures and • recommended to use precautions in this owner's manual. Hero MotoCorp genuine parts for repair and replacement.
Hero by properly trained and equipped technicians. Your Authorised workshop MotoCorp Hero MotoCorp meets all of these requirements. Ensure that each paid service is availed within 180 days or 6000 km from the date of previous service, whichever is earlier.
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Give a missed call to +91 8367796950 MAINTENANCE SCHEDULE or Scan QR code Dear Customer, We would strongly recommend the following schedule, to keep your vehicle in perfect running condition and healthy environment. Vehicle subjected to severe use or ridden in dusty area will require more frequent servicing.
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WHICHEVER DURING FREE SERVICE PERIOD DURING PAID SERVICE PERIOD COMES FIRST SERVICE ONCE IN EVERY ITEMS Next Next Next Next 6000 KM DAYS 1st 60 500- 6000- 12000- 18000- 24000- KM Note-1 6000 12000 6500 12500 18500 24500 Battery Voltage Brake Pads Wear Note-7 Brake Fluid...
0.8-0.9 mm be changed to a cold heat range number, consult Authorised workshop Hero MotoCorp on this if required. Clean dirt around the spark plug base. Ÿ Disconnect the noise suppressor cap (1) Ÿ...
ENGINE OIL Do top up if oil level reaches towards the Ÿ lower level mark or every 6000 km Use hero genuine engine oil or recommended whichever is earlier. grade oil. Park the vehicle on its main stand. BRAND: Hero Xotic+ Ÿ...
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Engine oil replacement/ To drain the oil, remove the oil level • dipstick, drain bolt (3) and sealing washer Oil circulation inspection (4). Start the engine, warm it up for several • After the oil has completely drained, minutes and then turn it off. •...
ENGINE OIL COOLER Remove centrifugal filter cover (12) with • gasket and clean the centrifugal filter (13) with non flammable or high flash point solvent (kerosene). Reinstall the centrifugal filter cover with new • gasket. Reinstall the new dowel pins & gasket , right •...
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Remove the right side cover screws (1), side • cover (2) by releasing the lug from the grommet (3) and slide as per the direction to release tab from the slot (4). (7) Air cleaner element (8) Air cleaner housing Air cleaner element cleaning •...
VALVE CLEARANCE ADJUSTMENT CAUTION Excessive valve clearance will cause noise, and Never wash the air cleaner element. Only • little or no clearance will prevent the valve blow air in the air cleaner element for from closing and cause valve damage and cleaning dust, as explained.
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Standard clearance c ( old ondition) Remove the cylinder head cover. • Rotate the flywheel anticlockwise until the Intake: 0.08 mm • “T” mark (3) on the flywheel coincides with Exhaust: 0.12 mm the index mark (4) on the left crankcase cover.
NOTE If proper adjustment cannot be obtained or the clutch does not work correctly, visit your Authorised workshop. Hero MotoCorp Other checks Check the clutch cable for kinks or signs of • wear that could cause sticking or failure. Check for clutch cable model. Use genuine •...
If the specified free play is not achieved, adjust the free play on throttle body side. (b) At throttle body side Remove the right side cover (page 53). Loosen the lock nut (5). Turn the adjusting nut (6) to obtain the specified free play. Tighten the lock nut and check the adjustment.
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• Drive chain slack should be adjusted at your its main stand and shift the transmission to Authorised workshop as per Hero MotoCorp neutral. the specification. Drive chain slack (2) should be checked in • the lower run midway between the Rotate the rear wheel slowly and inspect the •...
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(1) Rear axle nut CAUTION Loosen the drive chain lock nut (3) from Always replace the drive chain and sprockets • both side. as a set. Otherwise the new part will wear prematurely. Turn the adjusting nut (4) in an equal •...
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Authorised workshop Apply SAE 90 grade oil on the hanger side Hero MotoCorp • as soon as possible to check for proper of the entire length of the chain using an oil assembly.
(2) is NOTE reached. Excessive lubricant if not wiped off, will aid in For replacement, see your Authorised Hero accumulation of dust, sand and dirt on the workshop. drive chain, increasing its wear and will also MotoCorp be sprayed on the vehicle as well due to chain movement.
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(3), brake leakages in the brake system and consult your pads (4) and the disc (5) by using a water jet. Authorised workshop. Hero MotoCorp Always contact your Authorised • Hero workshop for refilling of master MotoCorp cylinder/reservoir when necessary.
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If either pad is worn to the bottom of the • grooves replace both pads as a set. Visit your Authorised workshop Hero MotoCorp for this service. (3) Rear brake caliper (4) Brake pads (5) Disc NOTE (1) Wear indicator groove Clean the dirt and mud accumulation •...
Front Rear (1) Wear indicator groove Rear mono shock absorber adjustment Rear shock absorber adjustment can be made WARNING according to the load/road conditions. Always apply front and rear brakes In direction A: Softer • simultaneously to avoid skidding of vehicle. In direction B: Stiffer •...
NOTE CAUTION To adjust the rear mono shock absorber (1), Do not operate front brake lever when the wheel is removed. use the rear shock absorber adjustment tool [Pin spanner (2) with handle (3)] available in Remove the side collars (5) from both sides •...
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Remove the rear hugger fender. • Remove the rear axle nut (1). • Remove the axle (2) and the right side • collar (3). Move the caliper assembly (4) upwards. • Slide the wheel out from right side. • Installation Install the side collar (1) to the right side of •...
TUBELESS TYRES Insert the axle (5) from the left side through • The tyres fitted on your vehicles are of the swingarm, wheel hub, collar and rear TUBELESS type. caliper holder. To safely operate your vehicle, your tyres must Tighten the rear axle nut (6) to the •...
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We recommend that you visually check your The recommended “cold” tyre pressures are: tyres before every ride and use a air pressure Rider only Rider and Pillion gauge (1) to measure air pressure at least once a month or any time you think the tyres Front 1.75 kgf/cm (25 psi) 1.75 kgf/cm (25 psi)
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Repairing a puncture or removing a wheel requires special tools and technical expertise. If a tyre is punctured or damaged, it is advised to visit nearest tyre manufacture, Hero authorised dealer/workshop or the MotoCorp tyre repair shop who has expertise in Carefully inspect the tyres for any damage, •...
For repair and replacement of tyre it is advised Check that all chassis nuts and bolts are • to visit your Authorised Hero MotoCorp tightened to correct torque values. workshop. Check that all cotter pins, safety clips, hose •...
BATTERY Battery charging Refer to the safety precautions on (page 44). Always visit your Authorised Hero MotoCorp Location workshop if you see any symptom of battery discharge as earliest as possible to get the The battery is located behind the left battery charged.
Pullout the battery (9) from the battery box. • (1) Left side cover screws (2) Side cover (3) Lug/Grommet (4) Tab/Slot (9) Battery Disconnect the (-)ve terminal lead (5) from • Battery installation the battery first, then disconnect the (+)ve Reinstall in the reverse order of removal.
WARNING Never use a fuse with a different rating from • that specified. It may lead to serious damage to the electrical system or a fire due to short circuit. Battery gives off explosive gases. Keep • sparks, flames & cigarettes away. CAUTION Do not attempt to start or ride the vehicle •...
Turn the ignition switch to the “ON” ( ) Turn the ignition switch to “ON” ( ) position • • position. and start the engine. Turn the adjusting nut (2) to position stop Adjust the headlamp by loosening the bolts •...
CATALYTIC CONVERTER This vehicle is equipped with a catalytic converter (1) in the muffler to meet the emission norms. The catalytic converter contains precious metals that serve as catalysts, promoting chemical reactions to convert the exhaust gasses without affecting the metals. The catalytic converter acts on HC, CO and NOx.
(1) Canister POLISHING OF VEHICLE After washing your vehicle, wax all painted surfaces (except matte painted surfaces) using a commercially available polish/quality liquid or paste wax to finish the job. Use only a non abrasive polish or wax made specifically for automobiles.
Turn to “ON” ( ) position “OFF” “ON” ( ) position Consult Authorised Workshop Hero MotoCorp B. Side Stand Engine Kill System Check side stand in gear condition (page 32) Side stand“Down” Move the side stand up Side stand “Up”...
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Spark plug gap (0.8-0.9 mm) No spark Check for poorly connected Secure properly or loose spark plug wire Loose contact Consult Authorised Workshop Hero MotoCorp 2. ENGINE STARTS BUT STALLS Consult Authorised Workshop Check fuel lines Hero MotoCorp Leakage Check air cleaner element Clean &...
ROAD SIGNS Mandatory signs: These road signs inform drivers/riders of the traffic rules that apply on a certain stretch of road, thereby instructing them on how to drive/ride. Mandatory signs are distinguished by the bright red circle with black and blue markings. It is imperative that all riders follow these signs as they help avoid accidents.
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ROAD SIGNS Cautionary signs: These signs inform the driver/rider of the road conditions ahead. Cautionary signs therefore serve as a warning. They are usually in a red triangle with black pictures on a white background. Illustrations, diagrams and symbols are used to forewarn about dangers ahead.
NAVIGATION SIGNS Navigation signs: Hero navigation app. and meter console of your vehicle will display step by step navigation guidance/direction through below navigation signs when your vehicle is in navigation mode with your smartphone. Turn Right Turn Slight Left Turn Slight Right...
Hero MotoCorp Ltd. WARRANTY Scope of warranty XPULSE 200T 4V (hereinafter called ‘ ’) warrants its Hero MotoCorp Ltd. Hero MotoCorp vehicles, assembled/manufactured in its Plants and sold through its channel partners, to be free from any defect - both in material and workmanship, under normal use and conditions, subject to the following terms &...
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Hero MotoCorp's authorized workshop. (2) If any other engine oil which is non compatible with product is used other than Hero Xotic+ SAE 10W 30 SL MA2 fully synthetic PAO based oil. To normal wear & tear components including (but not limited to) brake shoes/pads, clutch plates, drive chain & sprockets, bulbs, electrical wiring, filter, spark plug, fasteners, shims, washers, oil seals, gaskets, rubber parts, bush, rubber bellows, plastic parts breakage, wheel rim for misalignment/bend, steering ball race &...
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Hero MotoCorp Ltd. BATTERY WARRANTY PERIOD 1. 18 months from date of sale of vehicle or 20000 km. or 2. 21 months from the date of charging (whichever is earlier). 3. 3 months idle period is allowed from the date of charging to date of sale on vehicle.
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Hero MotoCorp Ltd. EMISSION WARRANTY Scope of warranty Warrants all its vehicles, assembled/manufactured at its various Plants and sold through its channel Hero MotoCorp Ltd. partners, to comply with emission standards as specified in sub rule (2) of Rule 115 of Central Motor Vehicles Rules, 1989, subject to following terms &...
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Hero MotoCorp Ltd. EMISSION WARRANTY j) It is mandatory to obtain a PUC certificate from the Authorised PUC center. In case of non-compliance with the emission standards please contact the channel partner/authorised workshop immediately along with the previous OK certificate, for the necessary rectification.
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WHAT ARE THE BENEFITS OF Hero MotoCorp GENUINE SPARE PARTS ? Assures long life • Ensures economy for a long time • Safety of vehicle and rider • Peace of mind • Value for money • Assured quality • CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Material used is inferior •...
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CONSEQUENTIAL DAMAGES ON USING NON-GENUINE PARTS Improper air filtration resulting in premature engine failure • Element Air Cleaner Affects fuel efficiency • Poor engine performance • Frequent stalling of engine • Higher emission level • Spark Plug Poor engine performance •...
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