Happy Trails HTP5-4-5.1 Quick Start Manual

HTP5-4-5.1 KTM 950/990 NERF BAR
Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise
Idaho, USA. If you have any questions or concerns about the installation of this product, please con-
tact us directly at 1-800-444-8770 or e-mail installation@happy-trail.com.
Before you begin, place the bike on a hard level surface where you have room to work. Lay out the
parts included in this kit and compare to the parts list on the final of these instructions. If any parts
or hardware are missing, contact us immediately at the number or email listed above.
Step 1
Remove the screw from the bottom of the tank as
shown in Fig 1. Repeat this process on both sides of the
motorcycle.
Step 2
Place an M875C bolt with a 5/16" flat washer through
the lower hole in the NERF bar, then into the hole in
the bottom of the tank noted in Step 1. Tighten this
bolt until snug to hold the engine guard in place while
completing Step 3.
Installation on both sides of the NERF bar are the iden-
tical.
Step 3
Place an aluminum frame clamp on the frame tube
near the rear of the motor as shown in Fig 3.
Place a plastic spacer between the NERF rear mount-
ing point and the aluminum frame clamp. Insert two
M625C screws through two 3/16" flatwashers. Slide the
screws through the NERF bar mounting point, plastic
spacer and begin tightening them into the aluminum
frame clamp. Do not tighten these bolts completely.
Fig1
Fig 2
Fig 3