Happy Trails HTPMK710-A Quick Start Manual

HTPMK710-A Puck Kit for .710 Tube
Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho, USA. If
you have any questions or concerns about the installation of this product, please contact us directly at
1-800-444-8770 or e-mail installation@happy-trail.com.
Step 1
If your panniers not been pre drilled, you will need to
perform the following procedure:
Figure 1
Figure out where you want the bags mounted on the
racks. Place your rack and pucks on the back side of the
bags as shown in the photo. Make sure the top pucks
can rotate for install and removal of the bag.
Bottom pucks should be resting on bottom tube to sup-
port bag weight and there should be a small gap be-
tween puck and sides of rack loop for easier installation
of bags (see arrows.)
Mark through the holes in the center of the pucks. Drill
with a 5/16" drill bit and de-burr the holes as needed. A
slightly larger bit can be used to allow some puck
movement for final alignment/fitment in Step 3.
Step 2
Figure 2
The photo on the right shows the location of the bolts
and knobs on the inside of the panniers.
For proper puck alignment and easier install/removal
bags we recommend installing the pannier on the racks
using only the top knobs and pucks and fully tighten
them down. Then install and tighten the bottom pucks in
place using the M8x35 HH bolts.
Note 4 additional bolts are included to use instead of
knobs at top mount locations if desired.
Fender washers go inside the pannier at each bolt and
knob location for additional strength.