Happy Trails HTP9-5-2 Quick Start Manual

Yamaha xt250 sl rack

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Yamaha XT250 SL Rack
Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho,
USA. If you have any questions or concerns about the installation of this product, please contact us di-
rectly at 1-800-444-8770 or e-mail installation@happy-trail.com.
Before you begin, place the bike on a hard level
surface where you have room to work. Lay out
the parts included in this kit and compare to the
parts in these instructions. If any parts or hard-
ware are missing, contact us immediately at the
number listed above.

Disassembly

Remove the turn signals from their locations.
Remove the upper passenger peg mount
bolt.

Step 1

Installation is the same for both sides. Using
the 8x20 bolts, mount the grab handle
mounts loosely as shown in picture. Attach
the side racks to the grab handles using
8x55 bolts, 5/8" OD x 1 1/4" long spacers &
8mm nuts. Attach the side rack to the pas-
senger peg mount using 8x25 bolts.
IMPORTANT!!!!
When installing Happy Trails racks, leave all bolt
connections loose until the entire product is in-
stalled. Then go back and tighten all connec-
tions. We recommend the use of thread locking
compound.
1
htp9-5-2

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Summary of Contents for Happy Trails HTP9-5-2

  • Page 1 Yamaha XT250 SL Rack htp9-5-2 Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho, USA. If you have any questions or concerns about the installation of this product, please contact us di- rectly at 1-800-444-8770 or e-mail installation@happy-trail.com.
  • Page 2 Step 2 Mount the turn signal bracket to the original turn signal mount using the 8x25mm bolts & 8mm nuts and then mount the turn signals to this bracket. We suggest to drill two holes (one on each side) and guide the wires through the fender.
  • Page 3 Bolt List: Hardware List: M8X20mm SHCS Left and right SL rack M8x25mm SHCS L&R grab handles M8X55mm SHCS 2pcs XT250 Turn signal bracket 8MM NYLOCK NUT (see turn tab pic below) M8 FLAT WASHER Bolt Kit 5/8” OD x 1 1/4” long spacers Instructions Turn signal re-located...

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