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Happy Trails HTP5-4-5.1 Quick Start Manual page 2

Ktm 950/990 nerf bar

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Step 4
Remove the bolt from the hole indicated by the arrow
at the bottom of Fig 4. Refer to this mounting point for
Step 5. Allign the support bar as shown. The left side
and right side support bars differ so ensure the top tab
lines up correctly with the NERF bar before inserting
bolts.
Place a 5/16" flatwasher on a M825C bolt and insert it
through the upper tab in the NERF bar and through
the support bar. Place an additional 5/16" flat washer
and M8N on the back of the bolt. Do not tightent this
bolt completely.
Step 5
At the lower support bar mount noted in Step 4, place
a 1/2"L x 3/4" OD x .319" spacer between the support
bar and the recess in the frame section near the header
pipe as shown in Fig 5. Insert an M845C bolt and 5/16"
flatwasher through the support bar and spacer and
thread it into the frame section.
You may not tighten all bolts completely.
M8 bolts should be torqued to 18 ft/lbs
M6 bolts should be torqued to 9ft/lbs .
Recommended Tools:
13MM Wrench
6mm Allen Wrench
5MM Allen Wrench
Fig 4
Fig 5
Hardware List:
Right Side NERF Bar
Left Side NERF Bar
Right Side Support
Left Side Support
Two Aluminum Frame Clamps
Two Plastic Spacers
4/13/12
Rev. 1
HH

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