Happy Trails HTP9-5-1 Quick Start Manual

YAMAHA XT250 SU RACK HTP9-5-1
Thank you for purchasing Happy Trails products. Our products are proudly hand made in Boise Idaho,
USA. If you have any questions or concerns about the installation of this product, please contact us di-
rectly at 1-800-444-8770 or e-mail installation@happy-trail.com.
Before you begin, place the bike on a hard level
surface where you have room to work. Lay out
the parts included in this kit and compare to the
parts in these instructions. If any parts or hard-
ware are missing, contact us immediately at the
number listed above.
Disassembly
Remove the turn signals from their locations.
Remove the upper passenger peg mount bolt.
Step 1
Installation is the same for both sides. Using the
8x20 bolts, mount the grab handle mounts
loosely as shown in picture. Attach the side
racks to the grab handles using 8x55 bolts, 5/8"
OD x 1 1/4" long spacers & 8mm nuts. Attach the
side rack to the passenger peg mount using 8x25
bolts.
IMPORTANT!!!!
When installing Happy Trails racks, leave all bolt
connections loose until the entire product is in-
stalled. Then go back and tighten all connec-
tions. We recommend the use of thread locking
compound.
Step 2
Once both sides are mounted, but loose, mount
the rear bumper using 4 M6x16 bolts, 3/16 flat
washers and 6M Nylock nuts. Once all mounting
points are mounted, go back and tighten all
points.
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