JUKI PS-700 Instruction Manual
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JUKI PS-700 Instruction Manual

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PS-700
INSTRUCTION MANUAL

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Summary of Contents for JUKI PS-700

  • Page 1 PS-700 INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    CONTENTS I. MECHANICAL SECTION ................ 1 1. SPECIFICATIONS ........................1 2. CONFIGURATION ........................2 3. INSTALLATION ......................... 3 3-1. Installing the extension plate and the power switch ..............3 3-2. Installing the bobbin winder device .....................4 3-3. Installing the panel.........................6 3-4. Installing the thread stand ......................6 3-5.
  • Page 3 II. OPERATION SECTION (WITH REGARD TO THE PANEL) ....38 1. PREFACE ..........................38 1-1. Kind of sewing data handled with panel ..................38 1-2. Using the sewing data with PS-700 ....................38 1-3. Folder structure of the media .....................38 1-4. USB port............................39 2.

  • Page 4: Mechanical Section

    23 mm 11 Hook Double-capacity full-rotary hook 12 Lubricating oil JUKI CORPORATION GENUINE OIL 7 (Supplied by oiler) 13 Memory of pattern data Main body : Max. 999 patterns (Max. 60,000 stitches/pattern) External media : Max. 999 patterns (Max. 60,000 stitches/pattern) 14 Temporary stop facility Used to stop machine operation during a stitching cycle.

  • Page 5: Configuration

    2. CONFIGURATION ❻ ❶ ❸ ❷ ❺ ❼ ❹ ❽ ❾ Air control device ❶ Machine head ❷ Table ❸ X-axis feed mechanism ❹ Y-axis feed mechanism ❺ Cassette clamp device ❻ Operation panel ❼ Air control box ❽ Electrical control box ❾...

  • Page 6: Installation

    3. INSTALLATION 3-1. Installing the extension plate and the power switch 1) Insert pin A of positioning plate ❷ into the hole in extension plate ❶ . Then, secure the pin with ❶ hexagon socket head screw ❸ and washer ❹ . 2) Attach toggle clamps ❼...

  • Page 7: Installing The Bobbin Winder Device

    3-2. Installing the bobbin winder device 1) Attach bobbin winder (asm.) ❷ to bobbin winder device mounting plate ❶ that has been installed under the table as described in the previous sec- tion of this Instruction Manual with washer ❸ and setscrew ❹...
  • Page 8 8) Temporarily fix bobbin winder tension controller (asm.)  on bobbin winder device mounting plate ❶ with nut  . 9) Aligning shorter thread guide section C of bobbin winder tension controller (asm.)  with the direc- tion of bobbin  , tighten nut  . ❶...

  • Page 9: Installing The Panel

    3-3. Installing the panel ❶ ❺ ❷ ❺ ❶ ❹ ❷ ❺ ❸ 1) Take out operation panel ❶ and extension arm ❷ from the package. Attach them to seat ❸ of the sewing machine head in the written order. 2) Connect signal cable ❹...

  • Page 10: Installing The X-Axis Feed Mechanism

    3-5. Installing the X-axis feed mechanism WARNING : 1. Before the X-axis feed mechanism is installed, the sewing machine head can be tilted. However, do not tilt the sewing machine head since it is heavy and can be hazardous to the operator. 2.

  • Page 11: Attaching And Removing The Hook

    3-6. Attaching and removing the hook WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Replacement of the hook should be carried out fol- lowing the procedure described below when neces- sary.

  • Page 12: Installing The Auxiliary Table

    3-7. Installing the auxiliary table WARNING : Be sure to attach the sub tables in order to prevent accidents due to the operation of the X-axis feed mechanism. 1) Take out sub tables ❶ (2 pieces) from the pack- ❷ age.

  • Page 13: Precautions To Be Taken When Installing The Machine

    3-9. Precautions to be taken when installing the machine Sewing machine dimensions after assembly : 2450 × 2580 mm (Including the space provided when the door of control box located at the rear section of machine is opened.) 2130 mm 1000 mm 300 mm ❶...

  • Page 14: Cautions For The Compressed Air Supply (Source Of Supply Air) Facility

    When the supply air contains a considerable amount of carbon Mist separator and dust (Most troubles in the air solenoid valves are caused by carbon.) Be sure to install a mist separator. Standard equipment supplied by JUKI Filter regulator Air solenoid valve Air cylinder Cautions for main piping •...

  • Page 15: Preparation Of The Sewing Machine

    ❹ ❸ Remove oil sight window ❶ and add oil through lubrication hole ❷ . (JUKI CORPORATION GENUINE OIL 7) Details of oil-quantity checking procedure are as described below. 1) Oil amount indicating window ❸ is marked in red. Check the oil quantity through the oil sight window from the direction of the arrow as shown in the figure.

  • Page 16: Attaching The Needle

    4-2. Attaching the needle ❶ ❷ Opposite side ❸ of operator 1) Press the key on the main screen P1 to lower the intermediate presser. In this state, attach the nee- dle. (The needle to be used : Organ needle DB × 1, #9 to 16) WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

  • Page 17: Bobbin Replacement Procedure

    4-4. Bobbin replacement procedure WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) Removing the bobbin case 1) Open cover ❷ by operating manual valve ❶ . Then, the bobbin can be changed.

  • Page 18: Adjusting The Thread Tension

    4-5. Adjusting the thread tension (1) Adjusting the needle thread tension 1) Turn thread tension No. 1 nut ❶ clockwise (in direction A), to shorten the thread length remaining on the needle after thread trimming or counterclockwise (in direction B), to length- en the thread length.

  • Page 19: Adjusting The Thread Take-Up Spring And The Thread Breakage Detector Plate

    4-6. Adjusting the thread take-up spring and the thread breakage detector plate 1) Adjusting the stroke ❶ ❺ Loosen setscrew ❷ , and turn AT device ❸ . Turning it clockwise will increase the stroke of the thread take-up spring ❶ and the thread drawing amount will increase.

  • Page 20: Needle-To-Hook Relationship

    4-8. Needle-to-hook relationship WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Lift the needle bar from its lower dead point by 2 ± 0.15 mm. In this state, adjust the needle bar height and the hook position.

  • Page 21: Adjusting The Stroke Of The Intermediate Presser

    4-10. Adjusting the stroke of the intermediate presser WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. When sewing materials which differ in thickness, adjust the height of intermediate presser referring to the procedure described below.

  • Page 22: Adjusting The Height Of Disc Presser And The Presser Foot Pressure

    4-11. Adjusting the height of disc presser and the presser foot pressure (1) Adjusting the height of disc presser ❶ 1) Lower disc presser ❷ . In this state, loosen set- ❷ screws ❹ (4 pieces). 2) Adjust the vertical position of air cylinder ❺ so ❸...

  • Page 23: Adjusting The Counter Knife

    4-12. Adjusting the counter knife WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. (1) Adjusting the lateral position of ❷ counter knife ❷ 3.5 ± 0.2 mm 1) Lower the needle bar.

  • Page 24: How To Confirm The Amount Of Oil (Oil Splashes) In The Hook

    4-13. How to confirm the amount of oil (oil splashes) in the hook WARNING : Be extremely careful about the operation of the machine since the amount of oil has to be checked by turning the hook at a high speed. (1) How to confirm the amount of oil (oil splashes) ❶...

  • Page 25: Adjusting The Amount Of Oil In The Hook

    4-14. Adjusting the amount of oil in the hook WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. ❸ ❶ ❷ ❹ 1) Loosen setscrews ❷ (4 pieces). Open cover ❶ . 2) Loosen nut ❹...

  • Page 26: Direction Of Rotation Of The Hand Pulley

    4-15. Direction of rotation of the hand pulley When you turn hand pulley ❶ , be sure to ❶ push hand pulley ❶ in the lower direction first, then turn it in the direction shown in the figure. 4-16. Installing and adjusting the thread separation plate WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine.

  • Page 27: Adjusting The Angle Of Air Blower

    4-17. Adjusting the angle of air blower 1) Loosen setscrew ❶ . 2) Adjust the air-blowing angle of air blower ❷ so that the air is blown to the center of needle side- ways with respect to the sewing direction. Then, tighten setscrew ❶...

  • Page 28: Maintenance Of Sawing Machine

    5. MAINTENANCE OF SAWING MACHINE 5-1. Replenishing the designated places with grease WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. Apply grease to the bearings located at the front and ❶...

  • Page 29: Draining Waste Oil

    The waste oil container is not supplied with the unit at the time of delivery. It should be therefore prepared by the customer. (The bottle for JUKI CORPORATION GENUINE OIL 7 supplied with the unit can be used as a waste oil container when the bottle is emptied.)

  • Page 30: Use Of An Air Gun

    5-3. Use of an air gun Air gun ❶ is used for cleaning the sewing machine table and removing dirt accumulating in compara- tively small gaps. Put it on hook A of fixed plate ❷ when it is not used. ❷...

  • Page 31: How To Remove The Face Plate

    5-6. How to remove the face plate WARNING : Turn OFF the power before starting the work so as to prevent accidents caused by abrupt start of the sewing machine. 1) Loosen setscrews ❶ (2 pieces). Remove eye protection cover ❷ . ❶...

  • Page 32: Troubles And Corrective Measures (Sewing Conditions)

    5-7. Troubles and corrective measures (Sewing conditions) Trouble Cause Corrective measures Page ① Stitches are slipped at the start. ◦ Adjust the clearance between the needle and the 1. The needle thread slips off at the start shuttle to 0.01 to 0.05 mm. ◦...

  • Page 33: Precautions

    6. PRECAUTIONS 6-1. Standard specification of the templates （MAX） 1260 （MAX） 1200 82.5±0.2 82.5±0.2 165±0.2 165±0.2 4×∅16 -0.5 165±0.2 165±0.2 Affixing position of barcode (supplied with the unit as an accessory) 1. Sewing area : 1200 × 700 mm 2. Maximum outside dimensions : 1260 × 825 mm 3.

  • Page 34: Reverse Feed Stitching

    6-3. Reverse feed stitching Reverse feed stitches may not be accurately sewn on the normal feed stitches due to lateral vibration of the template during sewing. * In the case a template which has the largest longitudinal dimension (825 mm) is made, misalignment of the normal feed and reverse feed stitches may occur in the front (near the operator) zone when the direc- tion of sewing is lateral.

  • Page 35: Optional

    7. OPTIONAL 7-1. Setting the needle cooler device 1) Press the key on the main screen P1 to display the "Menu screen". 2) Press the key to enter the "Operation setup mode". 3) Change over pages by pressing the key, and press the key.

  • Page 36: Setting The Deviation Amount Of The Pen Pricking Device

    7-2. Setting the deviation amount of the pen pricking device In the case of using the pen pricking device, it is necessary to set the deviation amount of the pen from its origin (needle entry) first. Set the deviation amount of the pen as described below. (1) Measuring the deviation amount of the pen 1) Close the air cock to discharge air from the ma- chine.
  • Page 37 (2) Setting the deviation amount of pen 1) Press the key on the main screen P1 to display the "Menu screen". 2) Press the key to enter the "Operation setup mode". 3) Change over pages by pressing the key, and press the key.
  • Page 38 6) Press the key to display the "Y-direction deviation amount edit screen" for the pen. 7) Enter the measured deviation amount in the Y-direction. Press the key. Then, the screen returns to the previous screen. 8) Press the key to display the "Speed set- ting screen"...

  • Page 39: Setting The Bobbin Thread Remaining Amount Detecting Device

    7-3. Setting the bobbin thread remaining amount detecting device Part number of complete set : 40173537 1) Press the key on the main screen P1 to display the "Menu screen". 2) Press the key to enter the "Operation setup mode". 3) Change over pages by pressing the key, and press the key.

  • Page 40: Consumable Parts List

    Intermediate presser ø3.5 Optional parts 11 40173792 Thread separation plate 12 MDB1SFB0902 Needle DB × 1SF #9-2 13 MDB100B1100 Needle DB × 1 #11 14 MDB100B1600 Needle DB× 1 #16 15 40102087 JUKI CORPORATION GENUINE OIL 7 – 37 –...

  • Page 41: Operation Section (With Regard To The Panel)

    Max. 999 patterns can be used. 1-2. Using the sewing data with PS-700 This section describes how to use sewing data on the PS-700. ① Using the sewing data stored in the operation panel Sewing patterns that have been factory-stored in the operation panel during the initial setup process can be used.

  • Page 42: Usb Port

    • When the storage space of a USB device is partitioned, only one partition is accessible. • Some type of the USB device may not be properly recognized by this sewing machine. • JUKI does not compensate for loss of data stored on the USB device caused by using it with this sewing machine.

  • Page 43: Panel

    2. PANEL 2-1. Name of each section of panel (Front) (Right side) ② ① ⑤ ④ ③ ① Touch panel / LCD display section ② USB port ③ Start switch ④ Cassette clamp switch ⑤ Temporary stop switch – 40 –...

  • Page 44: Explanation Of The Operation Panel

    2-2. Explanation of the operation panel The operation screen of the operation panel is as described below. 2-2-1. Changing over the display language The following describes how to change over the language displayed on the operation panel. 1) Press the key on the main screen P1 to display the "Menu screen".

  • Page 45: Main Screen P1

    2-2-2. Main screen P1 The screen which appears at the time of startup is the main screen P1. <Screen display style : Icon display> 2-2-3. Main screen P2 When you press the key on the main screen P1, the main screen P2 is displayed. 2-2-4.

  • Page 46: Explanation Of The Main Screen P1

    2-2-5. Explanation of the main screen P1 Explanation of functions : Function Description A Correction of sewing starting This function is used for correcting the sewing starting point. point Display of the number of This function is used for displaying the message indicating the number stitches in a sewing pattern of stitches contained in the sewing pattern data, and for carrying out and the forward/backward key...
  • Page 47 Function Description Quick parameters The following parameters can be set. P1 : Selection of the fastening stitching method at the beginning of sewing P2 : Setting of the number of fastening stitches at the beginning of sewing P3 : Selection of the fastening stitching method at the end of sewing P4 : Setting of the number of fastening stitches at the end of sewing P5 : ON/OFF of the bobbin thread remaining amount detection Travel of the intermediate...

  • Page 48: Explanation Of The Main Screen P2

    2-2-6. Explanation of the main screen P2 Explanation of functions : Function Description A UP counter setting key This function is used for displaying the UP counter setting screen. DOWN counter setting key This function is used for displaying the DOWN counter setting screen. UP counter value This function is used for displaying the current value / set value of the UP counter.
  • Page 49 [Explanation of the Counter function] Select the key on the main screen P2 to display the “UP counter setting screen”. The counting method of the UP/DOWN counter is determined by the “counter” parameter under the operation setting mode. (Refer to "II-3-(4) Counter"...
  • Page 50 2-2-7. メニュー画面の説明 Explanation of functions : Description This key is used for reading sewing patterns (from the internal memory or from the USB thumb drive). This key is used for storing sewing patterns in memory. This key is used for editing sewing patterns. This key is used for correcting sewing patterns.

  • Page 51: Changing Over The Screen Display Style

    2-2-8. Changing over the screen display style Method to change over the screen display between the icon display and the text display is described below. ① Main screen (only in the case Chinese is selected as the display language) (1) Changing over the icon display to the text display Press the function keys in the written order.

  • Page 52: Basic Operation Of The Operation Panel And The Basic Operation For Sewing

    2-3. Basic operation of the operation panel and the basic operation for sewing 1. Turning ON the power switch When you turn ON the power to the sewing machine, the main screen P1 is displayed. In the case no sewing pattern (graphic data) is stored in the internal memory, the message "No sewing pattern exists in the internal memory"...
  • Page 53 Ⓒ Ⓐ Ⓑ 4. Temporary stop When you need to temporarily stop the sewing machine during sewing, press pause switch Ⓒ . The sewing machine immediately stops with its needle up (the factory-set stop position of the sewing machine at the time of shipment) to bring itself into the temporary stop state.

  • Page 54: Explanation Of Operation Functions

    2-4. Explanation of operation functions "Reading of sewing patterns" and "storage of sewing patterns" by using the operation panel are described below. 2-4-1. Reading sewing patterns (1) Displaying the sewing pattern read mode screen 1) Press the key on the main screen P1 to 2) Press the key to enter the "Sewing pat- display the "Menu screen".
  • Page 55 Explanation of functions : Function Description A Page display This function is used for displaying the current page number / total num- ber of pages. Pattern list This function is used for displaying the list of sewing patterns stored in memory.

  • Page 56: Selecting The Data Storage Area From Which A Sewing Pattern Is Read (Internal Memory Or The Usb Thumb Drive)

    (2) Selecting the data storage area from which a sewing pattern is read (Internal memory or the USB thumb drive) In the initial setting, the list of sewing patterns stored in the internal memory is displayed to show the sew- ing patterns in order of time when a change is made to the respective sewing patterns.

  • Page 57: Displaying The Folders In The Usb Thumb Drive

    If you select the key at this time, the sewing pattern display method is changed so as to rear- range sewing patterns in ascending order of the pattern number. In the case the number of sewing patterns is so large as to extend over several pages, the pages can be scrolled with the key.

  • Page 58: Storing Sewing Patterns

    2-4-2. Storing sewing patterns A sewing pattern displayed on the main screen P1 is stored in the internal memory or in the USB thumb drive. (1) Displaying the sewing pattern storage mode 1) Press the key on the main screen P1 to display the "Menu screen".

  • Page 59: Initialization And Backup Of Parameters

    (3) Initialization and backup of parameters Ⓐ Method to initialize and back up parameters 1) Press the key on the main screen P1 to display the "Menu screen". 2) Press the key to display the "Operation setup mode". Ⓑ Backing up parameters 1) Press the key on the function setting screen.

  • Page 60: Enlargement / Reduction Of Sewing Patterns

    2-4-3. Enlargement / reduction of sewing patterns Method to enlarge / reduce the sewing pattern displayed on the main screen P1 is described below. 1) Press the key on the main screen P1 to display the "Menu screen". 2) Press the key to enter the "Sewing pat- tern conversion mode".
  • Page 61 5) When you press the key on the screen shown in the step 4), you can change the setting of enlargement / reduction. • First step : Changeover between ratio and di- mensions at the time of enlargement / reduction •...

  • Page 62: Operating The Barcode Reader

    2-5. Operating the barcode reader 2-5-1. Explanation of the barcode reader The barcode reader is used for identifying the template. In this section, template barcode identification meth- od is described. The sewing machine you have purchased is supplied with barcodes numbered from 1 to 50. The barcode number corresponds to the sewing pattern number.
  • Page 63 4) Change over the pages by pressing the key. Select enable / disable of the tem- plate identification setting by pressing the key. "ON" refers to the "enable" of the template identi- fication setting, or "OFF" refers to the "disable" of the template identification setting.

  • Page 64: Memory Parameter List

    3. MEMORY PARAMETER LIST (1) Thread breakage sensor Factory Code Description Unit Step Range Type setting Thread breakage detection 0 : OFF : Thread breakage detection-OFF Selec- tion 1 : ON : Thread breakage detection-ON TRM Thread trimming operation at 0 : ON : Thread trimming is carried out when Selec- tion...
  • Page 65 (5) Thread trimming timing Factory Code Description Unit Step Range Type setting TRM Thread trimming switch 0 : OFF : Switch OFF Selec- tion 1 : ON : Switch ON (6) LCD screen Factory Code Description Unit Step Range Type setting WRN Setting of the sound of buzzer 0 : OFF : Without buzzer sound...

  • Page 66: Error Code List

    4. ERROR CODE LIST Description of error How to recover Item to be checked "II-2-3-4. Temporary stop" p. E-002 Machine is in Refer to temporary stop. E-004 Input voltage is too Turn OFF the power. 1. Check if the AC power supply has abnormal fluctuation. low.
  • Page 67 Description of error How to recover Item to be checked E-045 Cassette clamp is not Press the cassette clamp down. switch. E-046 Not at origin cannot Press the origin return key operate. to return to origin. E-050 X feed motor Turn OFF the power.

  • Page 68: Message List

    5. MESSAGE LIST Description of message Item to be checked M-001 UP counter reaches set value. Press the Enter key. M-002 DOWN counter reaches set value. Press the Enter key. M-003 Not at origin, cannot operate. Return to origin firstly. M-004 Pattern data not exist.
  • Page 69 Description of message Item to be checked M-042 Cannot insert trimming at current position. Please add trimming behind sewing data. M-043 Cannot add same function code in one position. M-044 Cannot insert 2nd origin at current position. Please add 2nd origin after feeding. M-045 Cannot create arc or circle at the inputted point.
  • Page 70 Description of message Item to be checked M-086 Please select file. Select the file for input / output. M-087 File not exist. Cannot find the corresponding file. M-088 Not input move amount. Please input move amount. M-089 Enter touching panel correction mode? Yes : Enter key, No : X key M-090 Clear accumulated running time? Yes : Enter key, No : X key...
  • Page 71 Description of message Item to be checked M-124 Cannot open transformed pattern. Please confirm pattern. M-125 Wrong accuracy of transformed pattern. Please confirm pattern. M-126 Parameter recovery successful. Parameter recovery is successful, please restart machine. M-127 Software version saving successfully. Software version is saved to the directory of USB memory successfully.

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