JUKI PS-910 Instruction Manual
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JUKI PS-910 Instruction Manual

JUKI PS-910 Instruction Manual

Panel operation
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PS-910 Panel operation
INSTRUCTION MANUAL

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  • Page 1 PS-910 Panel operation INSTRUCTION MANUAL...

  • Page 2: Table Of Contents

    CONTENTS Chapter I Introduction to Control System ............1 1.1 Overview .......................... 1 1.2 Functional Description ....................1 1.3 Notes ..........................3 1.3.1 Safety Instruction ....................3 1.3.2 Work Environment ....................4 1.3.3 Power Supply Requirement ................... 4 1.3.4 Grounding Requirement ..................4 Chapter II Description of Main Interface ............5 2.1 System Power-up ......................
  • Page 3 4.10 Curve Capture ......................34 4.11 Multiple Curves ......................35 4.12 Reinforcement Preset ....................36 4.13 Commands ........................38 4.14 Graphic Editing ......................42 Chapter V Parameter File ................58 5.1 Memory parameter file interface .................. 58 Chapter VI User Parameters ................60 6.1 User Parameters Interface ...................

  • Page 4: Chapter I Introduction To Control System

    Chapter I Introduction to Control System 1.1 Overview Thank you very much for using the automatic template sewing machine control system of our company! This system can match with the various types of template machine, satisfying different sewing requirements with satisfactory sewing effect for all sorts of cloth! Before using, please read the Instruction carefully to ensure the correct use of this system.
  • Page 5 (4) The upper computer graphics editing software is easy to use Such files in dxf, dst, dsb, ai, plt, edi, tzf format that are generated by software such as Auto- cad, Coredraw are easily converted into processing files The software has comprehensive graphics editing functions, supports layer editing and add- ing various kinds of special sewing stitch lines With common control instruction set, customizable control instruction (functional code), high dexterity of action...

  • Page 6: Notes

    1.3 Notes 1.3.1 Safety Instruction In order to avoid the possible risk and prevent damage to the device, please observe the fol- lowing safety matters: Note: ● Please don't carry out maintenance and debugging to electric system by non-specialists, this will reduce the safety performance of equipment, enlarge the fault, and even cause harm to the personnel and property losses. ● Some parts inside the case have high pressure; after the system is powered on, please do not open the case cover, in order to avoid accidental injury.

  • Page 7: Work Environment

    1.3.2 Work Environment ● Solid, level ground installation ● Good ventilation, healthy environment, less dust ● Temperature in work space: 5 to 40 ℃ ● Relative humidity in work space: 30% to 90% without condensation 1.3.3 Power Supply Requirement ● Single-phase AC220V/50 to 60 HZ ● It needs to be equipped with the voltage regulation equipment when the power grid voltage fluctuation is more than 10% ● Equipment power is between 1.0 to 2.0KW according to different machine con- figuration 1.3.4 Grounding Requirement ● In order to prevent electric shock or fire accident of electrical equipment due to causes such as electric leakage, over voltage, insulation, etc., please make sure the electronic control with reliable grounding ● The grounding resistance should be less than 100 ohms, conductor length within 20 meters, conductor cross-sectional area greater than 1.0 square milli-...

  • Page 8: Chapter Ii Description Of Main Interface

    Chapter II Description of Main Interface 2.1 System Power-up Upon system power-up, the HMI displays the boot screen, when the main shaft will automat- ically rotate for testing and reset other parts. The reset action is related to power-up reset parameters setup. 2.2 Main Interface of Processing 2.2.1 Display Instruction for Main Interface of Processing The main interface of processing is automatically activated after the display of boot logo.
  • Page 9 “Lock file” key : Lock the currently processed file to prevent misoperation. Once a file is locked up, other processing files can't be chosen, when icon will appear in the preview area. Click once to lock, and click again to unlock. Press the START key in the locked state to display E217. E217 can be hidden by unlocking or setting the parameter P194 accordingly.
  • Page 10 position is proceeded to one stitch forward without load. Continuous forward movement with- out load is activated when this key is pressed and held. "Total stitch count setup” key: The number in the upper line indicates the stitch count of processing file, while the number in the lower line indicates the current stitch count. Press the key, when the “Jump stitch”...
  • Page 11 Used to to delete all graphic files in an arbitrary group. Used to to enter the Graphic recognition screen. “Reset” key : Press the key, when the shafts start to rotate, while the machine is reset. “Reference” key : Press the key to get into XY axes reference point setup page. At the same time, the sewing position moves to the current reference position.

  • Page 12: Test Interface Display Description

    Exit this screen with key after you have set the intermediate presser height to reflect the change you have made. : Select ON/OFF of the multi-layered part sewing for the pattern that in- cludes the multi-layered part sewing setting. : Setting of the multi-layered part sewing is cleared. : Refer to "Adjusting the thread tension" described in the In- struction Manual for the main body of sewing machine.
  • Page 13 “Needle rod up/down” key: Press the key to switch between upper position (the highest point of needle) and lower position (the lowest point of need). “Trim” key : Press the key, when the machine sews one stitch to realize a complete trim operation.
  • Page 14 Refer to P40 for details. “Graphic increase/decrease” key : Press this key to open the graphic increase/ decrease interface and set the amount of increase/decrease in length of all continuous curves of the processing curves at the same time. The screen is as follows Refer to P52 for details. “Reinforcement” key : Press this key to open the Reinforcement screen and car- ry out reinforcement setting of stitches. Refer to P35 for details.
  • Page 15 : Press this key to save the position of the current XY coordinates as a pause position. : If you select "Yes", the pause position you have set will take effect. “Previous interface” key : Press the key to go back to the main interface of pro- cessing.
  • Page 16 “Test interface extension” key : Enters the extension interface. : Used to rotate the machine head and the hook driving shaft saddle. (For the PS910). Used to rotate the needle bar and the hook driving shaft saddle. (For the PS900) “Shaft rotating speed/Frame movement speed switching” key : The speed is switched alternately to three different speeds, low, medium and high. The speed setting can also be changed by pressing the User parameter, Speed parameter and selecting the key speed 1 to 3 in the written order.

  • Page 17: Display Instruction For Manual Frame Movement Interface

    2.2.3 Display Instruction for Manual Frame Movement Interface Click on successively in the main interface of processing to get into the manual frame movement interface. In the manual frame movement interface, it’s possible to move the frame manually and control the rotation of each shaft. Display of the angular posi- Direction key:...

  • Page 18: Display Instruction For Reference Setup Interface

    2.2.4 Display Instruction for Reference Setup Interface Click in the main interface of processing to get into the reference point setup interface. The template reference point can be set in this interface. Reason for reference point setup : When the processing file generated through the pattern edit software is imported into the memory and previewed for the first time, the system puts the file at the center of the processing range (click the “Processing file preview area”...
  • Page 19 Hence, it's necessary to align reference point 1 with A, and reference point 2 with B. Adjust the position of processing pattern in the system so that it corresponds to the template slotting position. Detailed steps are as follows : 1) Select the file for which the reference point should be set up in the main interface of pro- cessing, and place the corresponding template.

  • Page 20: Process Statistics Interface Display Instruction

    2.2.5 Process Statistics Interface Display Instruction Click in the main interface of processing to enter the processing statistics interface. In this interface, you can view the processing quantity, time, bobbin thread length and other information. The interface is described as follows : Cumulative total number of files completed : Displays the cumulative number of process- ing files completed up to the present. Click Clear to clear 0.

  • Page 21: Explanation Of Display Of The Extended Interface

    2.2.6 Explanation of display of the extended interface In the test interface, press key to enter the extended interface. Extended shaft angle Extended position dis- shaft angle play increase/de- crease key The shaft rotating function of this interface is not adopted in the PS Series. –...

  • Page 22: Main Menu Interface

    2.3 Main Menu Interface Press key in main interface of processing to enter the main menu interface, as shown in the figure: File management : Used to manage memory files and USB files and carry out file export and import operations. File edition : Used to create a new graphic for sewing or edit and correct the existing graph- ics.

  • Page 23: Chapter Iii File Management

    Chapter III File Management File management is performed to import, export and delete files in USB flash disk and memo- ry. The system only recognizes the processing files with extensions .SLW. Processing files are created with PC graphic edition software delivered with machine or through file capture. 3.1 Memory File Management Press key in main menu interface to enter file management interface as shown in...
  • Page 24 ❶ Select the file you want to sort. ❷ Press the Sort key. ❸ Enter the order to which you want to insert the file. “Electronic label (RFID) and barcode write” key : The function is determined by “User parameters” - “Other settings” - “Template recognition mode : By electronic label/barcode”. If the recognition is by “barcode”, it means the processing file is matched by scanning barcode with scanner.

  • Page 25: Management Of Files In Usb Flash Disk

    3.2 Management of Files in USB Flash Disk Insert the USB flash disk, and press key in memory management interface to switch to the USB flash disk file management interface as shown in the figure: USB flash disk file management supports up to 15 Chinese characters or 30 characters display. If USB flash disk is accessed through file management, the files and folders in .slw formats under root directory of the USB flash disk are displayed by default;...

  • Page 26: Interchangeability Of Patterns

    3.3 Interchangeability of patterns If it is necessary to use a pattern file for the PS-800, use the following method to set it up. Insert the USB flash disk that contains the target PS-800 pattern file. Then, write the PS-800 pattern file on the operation panel. Refer to "3.2 Management of Files in USB Flash Disk" for how to write the pattern file. After you have written the pattern file, return to the initial screen. Then, press the "Next" but- ton to open the test screen.
  • Page 27 Press the OK key on the stitch pitch setting screen. In order to ensure that the needle bar rotation setting exists on the graphic file, the data has to be saved again. – 24 –...

  • Page 28: Chapter Iv File Editing

    Chapter IV File Editing The File Editing is used to create new processing files or to add sewing paths to the existing processing files. Where it's necessary to create complex and accurate graphics, the included sewing control software is recommended for better results. 4.1 Main Interface of File Editing Press key in the main menu interface to enter the main interface of file editing as shown in the figure:...
  • Page 29 After entering the name, press to enter graphic capture interface as shown in the figure below: The function keys of capture interface are as follows : “PX”, “PY” : Used to indicate the last X and Y coordinates you have previously edited. If you move the coordinates on the Graphic edit screen, the displayed coordinates will change ac- cordingly.
  • Page 30 : Press the key once, when the background turns yellow, the current capture segment is straight line. Press the key once, when the background turns yellow, the current capture segment is rectangle (determined with 2 points). Press the key once, when the background turns yellow, the current capture segment is polyline segment.
  • Page 31 ❷ Select the command you want to add. ❸ Press the OK. ❹ Press the Add. “Cancel capture” key : Press the key once to cancel the capture of previous step. “Curve generation” key : When polyline segment and curve are captured, press the key to finish the capture of current segment.
  • Page 32 [Comparison of graphics before and after the internal offset setting] before internal offset setting(Setting value 0.0) after internal offset setting(Setting value 20) : If you select the circle drawing method and set it to "Yes", you can draw a circle using the center point of the circle and one points on the circle. “Spiral line”...

  • Page 33: Idle Capture

    4.3 Idle Capture Press key on the graphic capture interface to change the background color to yellow (the mode is switched to the idle (movement without load) mode), indicating that the current segment is in the idle mode (only the frame is moved while the main shaft is not engaged in sewing).

  • Page 34: Single Needle Acquisition

    4.5 Single needle acquisition Depress the key in main interface of file capture, when the key background turns yellow, which means the capture of current segment is in straight line mode as shown in the figure : In the case of straight line capture, two points generate a segment of straight line. The absolute origin or the end point of previous capture segment is the first point of straight line capture.

  • Page 35: Polyline Segment Capture

    4.7 Polyline Segment Capture Press key in main interface of file capture, when the key background turns yellow, which means the current segment capture is in polyline segment mode as shown in the figure: In the case of polyline segment capture, up to 127 consecutive points can be handled, and the line segment will be generated by two points determining straight line.

  • Page 36: Circle Capture

    In the case of arc capture, any 3 points that are not in the same straight line generate an arc: The first point is the start point of arc, the second point being the height reference point of arc, and the third point being the end point of arc. The absolute origin or the end point of previous capture segment is the first point of arc cap- ture.

  • Page 37: Curve Capture

    4.10 Curve Capture Press key in main interface of file capture, when the key background turns yellow, which means the current segment capture is in curve mode as shown in the figure : In the case of curve capture, up to 127 consecutive points can be handled, and the Bezier is generated by the degree of arc of the neighboring 4 points.

  • Page 38: Multiple Curves

    4.11 Multiple Curves In the case of file capture, if the current capture curve (except idle and straight line capture) requires multiple sewing, it's necessary press key to get into multi-curve setup inter- face as shown in the figure : : State ON/OFF.Determine whether multi-curve sewing is employed or not for next capture. The multi-curve sewing is adopted when "ON" is displayed, or is not adopted when "OFF"...

  • Page 39: Reinforcement Preset

    4.12 Reinforcement Preset The reinforcement preset is used when it is necessary to sew graphics with overlapped at the time of capturing a file. Press on the main interface of capturing files to open the Reinforcement setting interface. After you have completed setting, press the "OK". Selection of the reinforcement mode : Three different modes can be se- lected, i.e., backstitch, shot stitch and zigzag stitch.
  • Page 40 : When you select "Yes", reinforcement is carried out at the starting and end points of sewing. : When you select "Yes", seams are reinforced at corner portions. : Set the number of stitches to be reinforced. : Set the degree of reduction of the stitching pitch. Zigzag stitch : Seams are reinforced by sewing stitches in V form or N form.

  • Page 41: Commands

    4.13 Commands Press to get into the Command setting interface if it is necessary to add a command to the current graphic location at the time of capturing a file. This function is available on the file capture interface and the graphic editing interface and works differently on the respective interfaces.
  • Page 42 【Graphic editing interface】 On the graphic editing interface, a command can be added to each needle point. Press key after you have selected the graphic to which you want to add a command to open the command setting interface. : Command that is added to the currently selected needle point is displayed. : Used to select a needle point.
  • Page 43 Used to set the required extension time. The machine stops operation by the set time when the command is encountered. The second origin command sets the secondary starting position when the com- mand is encountered. Used to move the sewing position to the coordinates when resetting is terminat- For the upper pause command, the main shaft stops at the upper needle stop position when the command is encountered.
  • Page 44 This command moves the sewing position to the set coordinates when it is en- countered. The main shaft keeps operating. The presser foot lifting command lists the presser foot after the completion of sewing when it is encountered. The presser foot height command adjusts the presser foot height when it is encountered.

  • Page 45: Graphic Editing

    4.14 Graphic Editing With the graphic editing, captured graphics can be edited in detail. Click to enter the following interface: The function keys can't be edited unless the graphics to be handled are selected (turn blue if chosen) using : Used to set the stitching pitch of the selected graphic. (the stitch length ranges from 1 to 50) : Enter the changed pitch (mm) in this field.
  • Page 46 “Command” key : Used to add a command. (Refer to P49 for details.) : Reverse the sewing process of the selected graphic, that is to say, the stitching is performed in reverse order. : “Revoke” key : back to the state before the last modification. : Delete the currently selected graphic : Select the image to be copied and set its offset, that is, determine the location of the replicated image, as follows :...
  • Page 47 : Used to change the angle of the head of the needle point you have selected. This command is only provided for the model with the rotating machine head. : Used to move the needle point during selection of needle points. : With these keys, the angle of rotation can be changed.
  • Page 48 Starting points End points Starting points End points Cursor ： Rotates the selected shape. ： Used to select the center point of rotation. Select one from the starting point, midpoint and end point. ： Used to move the cursor to the starting point, midpoint or end point of the selected graphic.
  • Page 49 Mode 1: Set the number of rows and columns and intervals to create a copy. ① Entering numeric values ② ③ ： Set the number of graphics to be added to the rows (vertical side). ： Set the interval of graphics to be added to the rows (vertical side). ：...
  • Page 50 Mode 3 : Set coordinates of three points to determine an area. Copies are automatically cre- ated by the set number of rows and columns. Use the Mode 3 when you want to create a tilted graphic. Carry out the operation following the steps of procedure from ①...
  • Page 51 : Used to select an arbitrary needle point. Then, determine the position to which you want to add the needle point with the Direction keys and press the "OK" key to add the needle point. : Used to select an arbitrary needle point. Press the "OK" key to delete the needle point.
  • Page 52 Graphic transformation: When you get into the graphic transformation interface, the panel display will be as shown below. This graphic can be changed or edited by setting up parameters such as pan, stretch, scale, rotation, mirroring, increase/decrease, and shear. Select the method and select the curve you want to edit through : Undo the edition of the previous step. : Enter the processing sequence interface to view the processing sequence of graphic.
  • Page 53 : Used to move a graphic to the set XY coordinates. : Used to set coordinates of the destination. Before translation : After translation : – 50 –...
  • Page 54 : Used to change the ratio of the selected graphic to expand/contract it. * The ratio in the initial state is "Vertical : Horizontal = 1:1". : Used to set the expansion/contraction ratio in the horizontal direction. : Used to set the expansion/contraction ration in the vertical direction. : The selected graphic is scaled by the set graphic ratio. : Used to set the size of a graphic after it is expanded/contracted. : Used to select the starting point of expansion/contraction. – 51 –...
  • Page 55 × × Reference point Before editing After editing × × Center point Before editing After editing : Make horizontal and vertical mirroring changes to the selected graphic. As follows: Before the change: : Used to select the direction of mirror inversion. –...
  • Page 56 Before the change: After horizontal mirroring change: Used to tiled the selected graphic. : Used to select the tilting direction of the graphic. : Used to set the tilting angle of the graphic. – 53 –...
  • Page 57 In the case of horizontal shear θ θ In the case of vertical shear θ θ : Press this key to open the increase/decrease graphic interface and set the increase/ decrease of all continuous curves of the processing curves simultaneously. The screen is as shown below : : Used to set whether or not increase/decrease of each continuous curve is carried out at the start or end of the curve. : Used to move the frame to the starting point of the processing file.
  • Page 58 : Used to set a length (unit: mm) or the number of stitches to increase/decrease. A positive number indicates extension of the curve. A negative number indicates shortening of the curve. For example, if the stitch length of the current pattern is 3 mm, and the extension is set to 5 mm, the curve will be lengthened by one stitch.
  • Page 59 ② Select the position to which you want to add the needle point. ① Select a needle point. ③ Add a node. : Connect the starting and end points of the selected graphic. (Add a needle point following the steps of procedure ① to ③ .) ②...
  • Page 60 : Used to select either "Split" or "Combine". In the case of split, one graphic as described above can be edited. In the case of “Combine”, two or more graphics can be edited so that they are connected. (Edit following the steps of procedure ① to ③ ). * Node editing cannot be performed when "Combine"...

  • Page 61: Chapter V Parameter File

    Chapter V Parameter File Parameters may vary depending on usage scenarios. The parameter file management in- terface is used to import and export parameter files, manage multiple parameter files, and select one of the parameters in memory as the parameter actually used in the system. 5.1 Memory parameter file interface When is pressed on the Main menu interface, the memory parameter file inter-...
  • Page 62 : Return to the menu page. : Return to the main page. : Used to copy single or multiple files you have selected from the memory file to the USB thumb drive. If the file with the same name exists on the USB thumb drive, the message “This file already exits.

  • Page 63: Chapter Vi User Parameters

    Chapter VI User Parameters User parameters can be adjusted in accordance with processing requirements so as to meet them and improve processing efficiency. 6.1 User Parameters Interface Press key in main menu interface to enter the user parameters interface as shown in the figure : Parameter classification description: : Set the parameters of sheet pressing, thread cutting and foot pressing, etc.
  • Page 64 : Set the thread trimming and stitching start thread grab position parameters. : Set relevant parameters for break detection. : Set relevant parameters for trimming. : Set the parameters that need to be initialized when the machine is powered : Set parameters relating to cycle processing and interface display. : Sets whether or not the air is blown at the start and end of sewing, and sets whether or not the introduced graphic is located at the center of the processing area.

  • Page 65: Introduction To User Setting Parameters

    6.2 Introduction to User Setting Parameters Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication Cassette clamp re- Yes/No When the sewing machine completes lease after completion one cycle of continuous sewing, the of automatic process- cassette clamp is lifted. Number of stitches to 0 to 8 This parameter sets the number of...
  • Page 66 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication P252 Clamp release error Yes/No An error is displayed in the case the before setting the clamp is lifted when opening the refer- reference ence setting screen. P794 IO1 of termination No/OUT1 to No, low...
  • Page 67 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication Button speed 3 100 to 20000 8000 8 Correspond to the two direction (mm/min) keys Operating speed with icon P217 Graphic edit speed 0 to 100000 Idling (movement without load) speed (mm/min) that occurs during graphic selection when editing a graphic, etc.
  • Page 68 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication Thread clamp starting 1 to 990 Thread grip ON at the start of sewing angle at the begin- ning of sewing Thread clamp ending 1 to 990 Thread grip OFF at the start of sewing Clamp angle at the beginning setting...
  • Page 69 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication P756- Output I/O before No/OUT1 to OUT15/ OUT6, Low P761 resetting High power level/ power level low power level P762- No/OUT1 to OUT15/ OUT9, Low P767 High power level/ power level low power level No/OUT1 to OUT15/ No, Low High power level/ power level low power level No/OUT1 to OUT15/ No, Low...
  • Page 70 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication P204 Starting after pause Yes/No This parameter selects the operation Pause with the pin ignored after pause during sewing; either setting re-starting from the paused position or re-starting from the next point. Bobbin thread clearing Yes/No "Yes"...
  • Page 71 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication Detection of the effec- 1 to 255 Thread break is confirmed by continu- tive number of stitches ous detection of break at the set stitch when thread breaks number Delay of processing 0.01 to 255.00 Set the delay time and take actions when thread breakage against break after confirming thread is detected (s)
  • Page 72 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication Return the needle to Yes/No Needle bar is at upper position when its upper stop position turning the power ON when energized Automatic clamp Yes/No Cassette automatically returns to its return to origin when origin when turning the power ON Power-on...
  • Page 73 Parame- ter classi- Parameter name Range Default Parameter meaning and remarks fication Enable blackout Yes/No After restarting the electricity, con- memory tinue sewing progress before power failure, continue sewing. Other Setting P194 Files are enabled Yes/No The file is written after the electronic when electronic labels label has separated.

  • Page 74: Error Code List

    6.3 Error Code List Error Title Details Return method code E001 Initialization is not yet • Initialization is not executed when • Press the "Reset" key. executed turning the power ON E002 X axis sensor detec- • X axis positioning sensor fault •...
  • Page 75 Error Title Details Return method code E026 X axis motor overload • The X axis motor fails to rotate. • Check the X axis motor output connector • The X axis motor or the driver is dam- for looseness or disconnection. aged.
  • Page 76 Error Title Details Return method code E043 Intermediate presser • A current that is equal to or higher • Check to make sure that there is nothing shaft motor overcur- than the guaranteed current is de- wrong with the intermediate presser shaft rent (software) tected.
  • Page 77 Error Title Details Return method code E067 Y axis motor overcur- • A current that is equal to or higher • Check to make sure that there is nothing rent protection than the guaranteed current is de- wrong with the Y axis motor. tected.
  • Page 78 Error Title Details Return method code E121 Main shaft motor driv- • An overload on the main shaft motor • Check the main shaft motor output connec- er overload is detected. tor for looseness or disconnection. • Check to make sure that the pulley can be manually turned without a hitch.
  • Page 79 Error Title Details Return method code E213 Thread breakage de- • Thread breakage is detected. • Turn the power OFF. Check to make sure tection error that the thread take-up spring moves smoothly. E214 Sewing counter reach- • The sewing counter has reached the •...
  • Page 80 Error Title Details Return method code E233 Read & write error • Data cannot be read from the medi- • Check the data in the medium. • Check to make sure that the medium is (external medium con- • Data cannot be written on the medi- data-writable.
  • Page 81 Error Title Details Return method code E401 Overcurrent protection • A current that is equal to or higher • Check to make sure that there is nothing detection (driver) than the guaranteed current is de- wrong with the motor. tected. •...
  • Page 82 Error Title Details Return method code E448 Motor overload (driver) • The motor fails to rotate. • Check the motor output connector for • The motor or the driver is damaged. looseness or disconnection. • Check to make sure that the cassette hold- er moves smoothly.

  • Page 83: Chapter Vii Assist Setting

    Chapter VII Assist Setting Auxiliary settings are used to test hardware input & output, network, time and system upgrade, etc. 7.1 Assist Setting Interface Press key in main menu interface to enter the assist operation interface as shown in the figure: The key functions are described as follows ：...

  • Page 84: Input Test

    7.2 Input Test Used to test if the external input circuit is in good condition. Press key in the assist operation interface to enter the input test interface as shown in the figure ： You can manually trigger relevant sensors and check whether the input status has changed, and determine if the sensor or hardware is in good condition.

  • Page 85: Date Settings

    Functions such as the clamp and intermediate presser that are output with solenoid valves are turned ON by a press on the key, and turned OFF by another press on the key. For the functions OUT 1, OUT 2 and so on, a certain part of outputs are not used due to the facility load.

  • Page 86: Lock Settings

    7.5 Lock Settings Press key and enter the administration password in the assist operation interface to enter the lock setup interface as shown in the figure: The electronic control is provided with three different types of passwords. Mechanical parameter password : Enabled in " Locking Setting " - "Password Set- ting". Once the mechanical parameter password is set up, it's impossible to enter the "Machine Param"...

  • Page 87: System Language

    In the case of using JaNets : Operation mode 2 In the case of not using JaNets : Operation mode 0 * Operation mode is "0" when the bar code reader is used. 7.6 System Language The screen system language can be selected from 10 languages, i.e., Simplified Chi- nese, Traditional Chinese, English, Vietnamese, Japanese, Korean, Russian, Italian, Turkish and Cambodian.

  • Page 88: System Upgrade

    7.7 System Upgrade Press key in assist operation interface to enter the system upgrade inter- face as shown in the figure ： ： Current motherboard version information is displayed. "CS 01"indicates the system type and differs with the model. (The image shows the PS800.) It does not change after upgrading. "213" indicates the version. It can be changed by upgrading.It can be upgraded to a higher version or fall back to a lower version.
  • Page 89 The system upgrade steps in the figure are as follows : (1) Receive the corresponding upgrade file from the supplier. The extension of inter- face upgrade file is .fcav (e.g. XH_HMI_T1_V074.fcav), and that of motherboard upgrade file is .TFL (e.g., TZD_CS01.TFL). Put the file(s) in USB flash disk. (2) Insert the USB flash disk and enter the "System upgrade" page. (3) Select the desired type of upgrade: Mainboard ,Command or interface. (4) Find the upgrade file and select the file to be upgraded.

  • Page 90: Driver Preview

    Programming command button : Press this button to open the program command interface. In this interface, programming commands can be written or set to OFF. This key cannot be used in the PS Series. This key cannot be used in the PS Series. 7.8 Driver Preview Display detailed parameters for each shaft of the system drive.

  • Page 91: Test Transfer

    7.9 Test Transfer Used to test whether the communication between screen and motherboard is in good condition. The test transmission interface is as follows. Enter the value you want to test in , and click , when the test result will appear on the left window. If the values of Total, Count, and Ok are the same or very close to each other (within a difference of 1%), it means the communica- tion between screen and motherboard is normal.

  • Page 92: Chapter Ix Machine State

    Chapter IX Machine State 8.1 Machine status interface When an operator finds any anomaly in equipment, the abnormal status of equipment can be reported to the LAN server through local area network to prompt technicians to perform maintenance; moreover, the current equipment status is displayed on the console in real time.

  • Page 93: Appendix I: Information Prompt And Solutions

    Appendix I: Information Prompt and Solutions 1. “Pressure box didn’t put down” Cause: The press frame was not dropped before resetting, processing, file capture and file modification Solution: Click to drop the frame. 2. “These is no reset” Solution: Click 3.
  • Page 94 6. “File range out of bounds” Cause: a. The length and width of the processing file are beyond the processing range b. The length and width of the processing file is within the processing range, but the absolute coordinates are beyond the processing range (if imported first into a machine with large processing range, the file will incorporate absolute coordinates and then be exported to a machine with small processing range) Solution: a.
  • Page 95 11. "Couldn’t find X zero signal” Cause: a. X motor direction error; b. X motor position sensor failure; c. Failure to move due to excessively large load in X direction of motor Solution: a. Enter the manual frame shift interface and test X motor rotation; b.
  • Page 96 16. "Head board cannot be connected” Cause: a. The connection between head board and control board is out of order b. Head board is damaged Solution: a. Check whether the connection is abnormal or replace connection cable b. Change the head board. 17. "Air pressure is insufficient” Cause: a.

  • Page 97: Appendix Ii: Quick Start Guide

    Appendix II: Quick Start Guide (1) Start the machine Install the equipment and connect the power supply. Turn or press the power switch to start the machine. Get into the main interface of processing as de- scribed in Section 2.2.1 after the logo appears. Where bobbin thread winding is needed, refer to "2.2.2 Test Interface Display Description".

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