Clack WS CI Series Installation, Operation, Maintenance Manual

Clack WS CI Series Installation, Operation, Maintenance Manual

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Installation, Operation
& Maintenance Guide
Clack WS CI & TC
Filter Systems
Including Birm, Filox, pH,
Sediment, Carbon &
Arsenic Removal Filters
WS CI
WS1TC
Manual 018.0

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Summary of Contents for Clack WS CI Series

  • Page 1 Installation, Operation & Maintenance Guide Clack WS CI & TC Filter Systems Including Birm, Filox, pH, Sediment, Carbon & Arsenic Removal Filters WS CI WS1TC Manual 018.0...
  • Page 2: Table Of Contents

    Contents Accessories Unpacking Instructions Installation Pre-installation checks Fitting the bottom distribution system Adding the media Fitting the valve DLFC (drain line flow control) Electrical Connections Programming the valve Commissioning Introduction Backwash Service Routine Maintenance Weekly Monthly Technical Information Identifying your system Programming details Process and operating details Hydraulic connections...
  • Page 3 Thank you for purchasing this Filter System. We are sure that it will provide you with trouble free service for many years to come. Please use the following pages to assist you with the assembly and installation of your new system. 1.
  • Page 4: Installation

    2. Installation Please observe the regulations concerning the installation of your filter system. Check that you have allowed space for access to the unit for possible future maintenance. This installation may require plumbing work and will require an electrical outlet to be fitted near the system.
  • Page 5: Fitting The Valve

    2.4 Fitting the Valve Add a small amount of silicone grease to the valve outer and inner o-rings (fig A.4 & 5). Fig A.4 Fig A.5 If a top screen is supplied this should be attached next. (Not always used) Slide the valve onto the riser tube and gently push it down onto the vessel treads.
  • Page 6: Electrical Connections

    2.6 Electrical connection To connect the power cable you need to firstly remove the cover then remove the drive bracket assembly by pressing up on the drive brackets release tabs and pulling towards you, the drive bracket including software can now be lifted away to reveal the back plate (fig A.7).
  • Page 7 CI Valve connections. Connect NHWB here marked Drive if used. Connect power here marked 12V DC When all connections have been made the power can be turned on and CI connection programming can take place. TC Valve connection. Connect power here marked 12V DC TC connection When all the connections have been made the power can be turned on and site programming...
  • Page 8 The valve is supplied pre programmed! (Excluding settings that need to be done on site) The settings are listed in case there is a need to re program the unit If you have any concerns or worries following the setting procedure please contact your supplier who will help you through the set up procedure.
  • Page 9 The valves are supplied pre programmed. Listed below are the settings in case there is a need to re program the unit. Clack WS / CI Valves Set up as Filters. pH, Sand, Turbidex, Aquamandix, Birm, Arsenic. Software version from 332.2 Please apply the settings in the following sequence.
  • Page 10 Notes for CI valves software version 332.2 Notes: Starting a manual Regeneration Press and hold the REGEN button until the motor starts. Set a delayed regeneration Press the REGEN button (REGEN TODAY) will flash on screen) press the REGEN button again to clear. Advancing through a regeneration Press the REGEN button to move to the next stage of regeneration.
  • Page 11: Programming The Valve

    Programming the Valve (TC Only) Quick Start. Set Time of Day. Press SET HOUR and adjust time using the UP or DOWN buttons. Should the programming have been lost in transit the following instructions in conjunction with the setting sheet will allow you to re set them. When the power has been connected the valve will display the software number and initialise itself and then display TIME;...
  • Page 12 The valves are supplied pre programmed. Listed below are the settings in case there is a need to re programme the unit.
  • Page 13: Introduction

    3. Commissioning the Filter 3.1 Introduction With the system fully plumbed (see below) and the valve programmed commissioning can start. Bypass OUTLET sampling point Drain Pressure tank to Pump control pump 3.2 Backwash When the system is fully functional the backwash will happen at the pre-set time (see programming the valve section).
  • Page 14: Service

    saturate for a minimum of one half hour for filters below 16”, one hour for 18” to 30”, 2 hours for 36” to 48” and a minimum of 3 hours for larger vessels. After the media has been fully saturated, open the by-pass until the full backwash flow is reached.
  • Page 15: Technical Information

    5. Technical Information Note: Check the service and backwash flow rates (see technical information). If the service flow rates are exceeded or the backwash flow rate is not correct then the filter may not work correctly. 5.1 Process and Operating Data. Birm Vessel size C1054...
  • Page 16 Corrosex: a highly magnesium oxide salt and is used most effectively where the pH correction is substantial or the flow rate is high. In reality for a pH of less than 6 a 25% Corrosex, 75% Juraperle mix is ideal. Sediment filters: Sand, Filter Ag &...
  • Page 17 Activated Carbon Vessel size C1054 C1248 C1354 C1465 C1665 C1865 C2160 C2469 C3072 C3672 Service flow rate - m3/hr 13.5 Backwash flow rate m3/hr 11.5 16.5 Activated carbon (GAC) works by absorbing soluble pollutants onto its surface and holding them. Eventually all the pores are filled and the carbon needs to be replaced. GAC is used to reduce chlorine, natural colours and odours from water.
  • Page 18 5.4 Installation Layout Bypass OUTLET sampling point Drain Pressure tank to Pump control pump...
  • Page 19 Troubleshooting...
  • Page 22 Manual 018.0...

This manual is also suitable for:

Ws tc seriesWs1 tcWs1 ciWs1.25 ciWs1.5 ciWs2 ci

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