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Installation
Operation
Maintenance
Manual
JURAPEARLE + Filter
WS1 Series Valve
Models
CJP1054
CJP1465
CJP2160
Rev 1.0 20/04/06
J U R A P E A R L E + S e r i e s F i l t e r
I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e
CJP1248
CJP1665
CJP2469
CJP1354
CJP1865
M a n u a l

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Summary of Contents for Clack WS1 Series

  • Page 1 I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l Installation Operation Maintenance Manual JURAPEARLE + Filter WS1 Series Valve Models CJP1054 CJP1248 CJP1354 CJP1465 CJP1665...
  • Page 2: Table Of Contents

    CONTENTS 1.0 UNPACKING AND PARTS LIST............3 1.1 UNPACKING NOTES ..............3 1.2 BASIC PARTS LIST..............3 1.3 MISSING OR DAMAGED GOODS ..........3 2.0 TEMPORARY STORAGE..............3 GENERAL NOTES..............4 Ph Correction................4 System Management............... 4 4.0 REGENERATION/BACKWASH............5 4.1 The Backwash Process..............
  • Page 3: Unpacking And Parts List

    1.2 BASIC PARTS LIST 1. VALVE (c/w flow controllers on outlet and drain) 2. Clack MANUAL 3. INSTRUCTIONS 4. VESSEL (c/w riser and distribution system) 5. 4” - 2 1/2” REDUCER (if required) 6.
  • Page 4: General Notes

    J U R A P E A R L E S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 3.0 GENERAL NOTES These instructions cover the JURAPEARLE + Range of filters, which includes model...
  • Page 5: Regeneration/Backwash

    P h L O C R I T E S e r i e s F i l t e r Installation Operation Maintenance Manual 4.0 REGENERATION/BACKWASH 4.1 The Backwash Process The backwash process consists of two stages:- Backwash - Water flows upwards through the media bed, and out to a drain. As it does so it separates the deposits from the filter media and cleans off any particles of dirt or pipework corrosion products, which may have accumulated during the service cycle.
  • Page 6: Pre-Installation Checks

    J U R A P E A R L E S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 5.0 PRE-INSTALLATION CHECKS MECHANICAL...
  • Page 7: Electrical

    P h L O C R I T E S e r i e s F i l t e r Installation Operation Maintenance Manual effluent issues if concerned with flow to drain. 5.2 ELECTRICAL All filter valves are supplied as 12v complete with a transformer for 240v. A continuous supply of 240v, 5 VA is required which should be provided by an uninterrupted mains supply, which is separately 1 Amp fused, and does not have any additional switch.
  • Page 8: Assembly/Installation

    P h L O C R I T E S e r i e s F i l t e r 6.0 ASSEMBLY/INSTALLATION 6.1 MECHANICAL Check all the items against the parts list and shipping documents, and ensure you have them all before starting work. In addition to the filter you will require installation materials and basic tools, (i.e., spanners, screwdrivers etc., and PTFE tape) 6.1.1 Pipework...
  • Page 9: Assembly

    P h L O C R I T E S e r i e s F i l t e r Installation Operation Maintenance Manual 6.2 ASSEMBLY Refer to the installation diagrams in Section 13 and note the direction of flow through the system. Ensure the installation site is clear and level.
  • Page 10 P h L O C R I T E S e r i e s F i l t e r Connect the drain line to the outlet of the drain line flow controller on the valve. Ensure that there is an air break in the drain at the same height as the valve to prevent negative pressure on the vessel.
  • Page 11: Commissioning

    J U R A P E A R L E S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 7.0 COMMISSIONING INTRODUCTION...
  • Page 12 J U R A P E A R L E S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l Regeneration Programming (All programming below is Factory set)
  • Page 13 J U R A P E A R L E S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l To alter settings –...
  • Page 14: Commissioning

    J U R A P E A R L E S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l COMMISSIONING The objective of commissioning is to fill the filter with water, check for leaks and...
  • Page 15: Routine Monitoring

    Perform a chlorinated backwash to remove any organic build up on the media. Check filter media depth against original level. Annually Inspect and clean/replace as necessary the piston and the internal seals. A competent engineer familiar with Clack valves should perform this. PhLOCRITEWS1 APRIL 2006 \page 15...
  • Page 16: Fault Finding And Rectification

    J U R A P E A R L E + S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 9.0 FAULT FINDING AND RECTIFICATION 9.1 NO FLOW TO SERVICE...
  • Page 17: No Backwash

    J U R A P E A R L E + S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 9.3 NO BACKWASH Check electrical supply, fuses etc.
  • Page 18: Warranty And Service

    J U R A P E A R L E + S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 10.0 WARRANTY AND SERVICE 10.1 AFTER SALE WARRANTY...
  • Page 19: Technical Data

    J U R A P E A R L E + S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 11.0 TECHNICAL DATA 11.1 PROCESS AND OPERATING DATA...
  • Page 20: Engineering Data

    J U R A P E A R L E + S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 11.2 ENGINEERING DATA JURAPEARLE + Series Filters...
  • Page 21: Cjp1865 To Cjp2469

    J U R A P E A R L E + S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 11.2.2 CJP1865 to CJP2469 Model...
  • Page 22: Spares List

    J U R A P E A R L E + S e r i e s F i l t e r I n s t a l l a t i o n O p e r a t i o n M a i n t e n a n c e M a n u a l 12.0 SPARES LIST PART NO.
  • Page 23: Declaration Of Conformity

    P h L O C R I T E S e r i e s F i l t e r Installation Operation Maintenance Manual 13.0 DECLARATION OF CONFORMITY EURAQUA UK JURAPEARLE + FILTER USING CLACK WS1TC VALVE Conform to the following EC Directives where required: The Electromagnetic Compatibility Directive 89/336/EEC...

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