Related Manuals for Clack CF1044-3B
Summary of Contents for Clack CF1044-3B
- Page 1 F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual Installation Operation Maintenance Manual FILOX Filter WS1TC Series Valve Models CF1044-3B CF1248-3B CF1354-3B CF1465-3B FILOXWS1-3B APRIL 2011 \page 1...
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Page 2: Table Of Contents
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 1.0 UNPACKING AND PARTS LIST......................4 1.1 UNPACKING NOTES ........................4 1.2 BASIC PARTS LIST ......................... 4 1.3 MISSING OR DAMAGED GOODS....................4 2.0 TEMPORARY STORAGE........................ -
Page 3: Unpacking And Parts List
1.2 BASIC PARTS LIST 1. VALVE (c/w flow controllers on outlet and drain) 2. Clack MANUAL 3. INSTRUCTIONS 4. VESSEL (c/w riser and distribution system) 5. 4” - 2 1/2” REDUCER (if required) 6. -
Page 4: General Notes
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 3.0 GENERAL NOTES These instructions cover the FILOX Range of filters, which includes model numbers from CpH 1054 to CpH3072. It is recommended that these instructions are read thoroughly before commencing any work on the unit, particularly if you have no previous experience of installing and using a filter. -
Page 5: Regeneration/Backwash
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 4.0 REGENERATION/BACKWASH 4.1 The Backwash Process The backwash process consists of two stages:- Backwash - Water flows upwards through the media bed, and out to a drain. As it does so it separates the deposits from the filter media and cleans off any particles of dirt or pipework corrosion products, which may have accumulated during the service cycle. -
Page 6: Pre-Installation Checks
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 5.0 PRE-INSTALLATION CHECKS MECHANICAL 5.1.1 Foundation/Drainage The filter will not require any special foundations, provided that a firm, level area, which is capable of supporting the working weight, is available. -
Page 7: Pipework
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 5.1.4 Pipework Pipework to be connected to the filter should not have an excessive amount of deposits. Piping that is heavily built up with scale (or Iron deposits) should be replaced. -
Page 8: Assembly/Installation
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 6.0 ASSEMBLY/INSTALLATION 6.1 MECHANICAL Check all the items against the parts list and shipping documents, and ensure you have them all before starting work. In addition to the filter you will require installation materials and basic tools, (i.e., spanners, screwdrivers etc., and PTFE tape) 6.1.1 Pipework... -
Page 9: Assembly
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 6.2 ASSEMBLY Refer to the installation diagrams in Section 13 and note the direction of flow through the system. Ensure the installation site is clear and level. - Page 10 F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual Connect the drain line to the outlet of the drain line flow controller on the valve. Ensure that there is an air break in the drain at the same height as the valve to prevent negative pressure on the vessel.
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Page 11: Commissioning
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 7.0 COMMISSIONING INTRODUCTION It is recommended that the commissioning of the plant is undertaken by a trained service engineer, who will be able to put the plant into service quickly, and most efficiently. -
Page 12: Regeneration Programming
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 7.3 Regeneration Programming (All programming below is Factory set) To enter Installer level press SET Hour +Up for 3 seconds and then SET HOUR + UP for 3 seconds Set to P.8 then press SET HOUR Leave set to –... -
Page 13: User Programming
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual Set to dP and arrow then press SET HOUR to exit Installer Level. 7.4 User Programming (All programming below is Factory set) To enter User level press SET HOUR + UP for 3 seconds Set the Clock to the hour of regeneration... -
Page 14: Commissioning
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual COMMISSIONING 7.3.1 The objective of commissioning is to fill the filter with water, check for leaks and prepare it for service. The simplest way to commission the unit is to initiate a backwash. -
Page 15: Routine Monitoring
Perform a chlorinated backwash to remove any organic build up on the media. Check filter media depth against original level. Annually Inspect and clean/replace as necessary the piston and the internal seals. A competent engineer familiar with Clack valves should perform this. FILOXWS1-3B APRIL 2011 \page 15... -
Page 16: Fault Finding And Rectification
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 9.0 FAULT FINDING AND RECTIFICATION 9.1 NO FLOW TO SERVICE Check mains pressure is above 1.7 bar. Check inlet water supply Check inlet and outlet isolating valves are open. -
Page 17: No Backwash
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 9.3 NO BACKWASH Check electrical supply, fuses etc. satisfactory. Check program. Check timer motor is running. Check drive motor runs, by manually initiating a backwash, and listening for drive motor as it advances between cycles. -
Page 18: Warranty And Service
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 10.0 WARRANTY AND SERVICE Your filter is covered by a parts warranty for a period of one year from installation or 14 months from purchase. -
Page 19: Technical Data
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 11.0 TECHNICAL DATA 11.1 PROCESS AND OPERATING DATA PARAMETER UNITS CF1044-3B CF1248-3B CF1354-3B CF1465- FLOW RATE M3/HR 1.35 BACKWASH... -
Page 20: Engineering Data
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 11.2 ENGINEERING DATA FILOX Series Filters MODEL CF1044- CF1248- CF1354- CF1465- VALVE FILTER 1054 1248 1354 1465 VESSEL HEIGHT 1607 1458 1601... -
Page 21: Spares List
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 12.0 SPARES LIST PART NO. DESCRIPTION XCV3011 Piston WS1TC XFR1 Riser Tube c/w 1” Dist XCV3005 Seal & Spacer kit WS1TC XCV3107-01 Drive Motor 12v VDLFC3... -
Page 22: Declaration Of Conformity
F I L O X S e r i e s F i l t e r Installation Operation Maintenance Manual 13.0 DECLARATION OF CONFORMITY EURAQUA UK FILOX FILTER USING CLACK WS1TC VALVE Conform to the following EC Directives where required: The Electromagnetic Compatibility Directive 89/336/EEC (including any additions or amendments thereafter)
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