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Summary of Contents for Clack CB1054/EN
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Page 1: Maintenance Manual
BIRM Series Filter Installation Operation Maintenance Manual Birm Filter WS1 & WS1.5 Series Valve Models CB 1054/EN CB 1248/EN CB1354/EN CF1465/WC CB1665/WC CF1865/WC CB 2160/WC BIRM WS1 NOV 2007 \page... -
Page 2: Table Of Contents
BIRM Series Filter Installation Operation Maintenance Manual CONTENTS NOS. PAGE UNPACKING AND PARTS IDENTIFICATION Unpacking Notes Basic Parts List Missing or Damaged Goods TEMPORARY STORAGE GENERAL NOTES Iron & Manganese Removal System Management Birm Frequently Asked Questions REGENERATION/BACKWASH The Backwash Process Time Clock Control of Backwash PRE-INSTALLATION CHECKS Mechanical... - Page 3 BIRM Series Filter Installation Operation Maintenance Manual NOS. PAGE ROUTINE MONITORING FAULT FINDING AND RECTIFICATION No Flow to Service Poor Treated Water Quality No Backwash U n s a t i s f a c t o r y C a p a c i t y b e t w e e n R e g e n e r a t i o n ’ s 10.0 WARRANTY AND SERVICE 10.1...
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Page 4: Unpacking And Parts Identification
1.2 BASIC PARTS LIST 1. VALVE (c/w flow controllers on outlet and drain) 2. CLACK MANUAL 3. INSTRUCTIONS 4. VESSEL (c/w riser and distribution system) 5. 4 ” - 2 1 / 2 ” R E D U C E R ( i f r e q u i r e d ) 6. -
Page 5: General Notes
BIRM Series Filter Installation Operation Maintenance Manual GENERAL NOTES These instructions cover the BIRM Range of filters, which includes model numbers from CF1054 to CM 2160. It is recommended that these instructions are read thoroughly before commencing any work on the unit, particularly if you have no previous experience of installing and using a filter. -
Page 6: Birm Frequently Asked Questions
BIRM Series Filter Installation Operation Maintenance Manual Birm System Operation 'Frequently Asked Questions' The main uses for a BIRM filter are for domestic and light commercial removal of Iron, Manganese, Hydrogen Sulphide and general turbidity. The Birm media is a catalytic media that is not used up in the reaction however oxygen has to be present in the water to enable the oxidisation to occur. - Page 7 BIRM Series Filter Installation Operation Maintenance Manual Manganese from precipitating. In normal circumstances the Chloride level in the raw water should be less than 100 ppm and ideally below 50 ppm. B a c k w a s h : W h i l e t h e B i r m s y s t e m i s d e s i g n e d t o o p e r a t e and backwash at twice flow rate, it essential that there is sufficient pressure and volume of water at the recommended backwash flow.
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Page 8: Regeneration/Backwash
BIRM Series Filter Installation Operation Maintenance Manual REGENERATION/BACKWASH The Backwash Process The backwash process consists of two stages:- Backwash - Water flows upwards through the media bed, and out to a drain. As it does so it separates the deposits from the filter media and cleans off any particles of dirt or pipework corrosion products, which may have accumulated during the service cycle. -
Page 9: Pre-Installation Checks
BIRM Series Filter Installation Operation Maintenance Manual PRE-INSTALLATION CHECKS MECHANICAL 5.1.1 Foundation/Drainage The filter will not require any special foundations, provided that a firm, level area, which is capable of supporting the working weight, is available. (See Engineering Data, Section 11.2) Unwanted water from the backwash process must flow to drain, and so an open drain or gully, capable of passing the necessary flow is required (see Process and Operating Data, 11.1, for relevant flows). -
Page 10: Pipework
BIRM Series Filter Installation Operation Maintenance Manual 5.1.4 Pipework Pipework to be connected to the filter should not have an excessive amount of deposits. Piping that is heavily built up with scale (or Iron deposits) should be replaced. Make sure that the pipework can be connected to the filter in such a way as to impose no stresses on the control valve, and that it is properly aligned and supported. -
Page 11: Assembly/Installation
BIRM Series Filter Installation Operation Maintenance Manual 6.0 ASSEMBLY/INSTALLATION 6.1 MECHANICAL Check all the items against the parts list and shipping documents, and ensure you have them all before starting work. In addition to the filter you will require installation materials and basic tools, (i.e., spanners, screwdrivers etc., and PTFE tape) 6.1.1 Pipework Pipework can be constructed from any normally acceptable material (Copper,... -
Page 12: Assembly
BIRM Series Filter Installation Operation Maintenance Manual 6.2 ASSEMBLY Refer to the installation diagrams in Section 13 and note the direction of flow through the system. Ensure the installation site is clear and level. Ensure that the piping system in the building transfers the treated water into a vented header tank to feed any hot water systems. - Page 13 BIRM Series Filter Installation Operation Maintenance Manual Connect the drain line to the outlet of the drain line flow controller on the valve. Ensure that there is an air break in the drain at the same height as the valve to prevent negative pressure on the vessel. Connect the power supply to the valve and the unit is now ready for commissioning.
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Page 14: Commissioning
BIRM Series Filter Installation Operation Maintenance Manual COMMISSIONING INTRODUCTION It is recommended that the commissioning of the plant is undertaken by a trained service engineer, who will be able to put the plant into service quickly, and most efficiently. However, if the services of an experienced engineer are not available, following the steps outlined below will result in the system being properly commissioned. -
Page 15: Programming
BIRM Series Filter Installation Operation Maintenance Manual Regeneration Programming (All programming below is Factory set) To alter settings – P r e s s “ ” a n d “ ” k e y s To back up at any stage – P r e s s “ R E GE N ”... - Page 16 BIRM Series Filter Installation Operation Maintenance Manual User Programming To alter settings – P r e s s “ ” a n d “ ” k e y s To back up at any stage – P r e s s “ R E GE N ”...
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Page 17: Commissioning
BIRM Series Filter COMMISSIONING 7.3.1 The objective of commissioning is to fill the filter with water, check for leaks and prepare it for service. The simplest way to commission the unit is to initiate a backwash. This will eliminate the air from the system and flush the media prior to use. -
Page 18: Routine Monitoring
Perform a chlorinated backwash to remove any organic build up on the media. Check filter media depth against original level. Annually Inspect and clean/replace as necessary the piston and the internal seals. A competent engineer familiar with Clack valves should perform this. BIRM WS1 NOV 2006 \page 18... -
Page 19: Fault Finding And Rectification
BIRM Series Filter Installation Operation Maintenance Manual 9.0 FAULT FINDING AND RECTIFICATION 9.1 NO FLOW TO SERVICE Check mains pressure is above 1.7 bar. Check inlet water supply Check inlet and outlet isolating valves are open. Check service outlet valve is open. Check pressure drop across media. -
Page 20: No Backwash
BIR M Series Filter Installation Operation Maintenance Manual 9.3 NO BACKW ASH Check electrical supply, fuses etc. satisfactory. Check program. Check timer motor is running. Check drive motor runs, by manually initiating a backwash, and listening for drive motor as it advances between cycles. Replace if necessary. 9.4 UNSATISFACTORY CAPACITY BETWEEN BACKWASHES Increase frequency of backwash Check age of media and media level... -
Page 21: Warranty And Service
BIRM Series Filter Installation Operation Maintenance Manual 10.0 WARRANTY AND SERVICE 10.1 AFTER SALE WARRANTY Your filter is covered by a parts warranty for a period of one year from installation or 14 months from purchase. Consumable filter media is excluded from this warranty Should you have any problems with your filter or require a routine service, please contact your supplier. -
Page 22: Technical Data
BIRM Series Filter Installation Operation Maintenance Manual 11.0 TECHNICAL DATA 11.1 PROCESS AND OPERATING DATA 11.1.1 BIRM CB1054 TO 1665 Model CB1248 CB1354 CB1465 1054/EN Parameter Units Flow Rate M3/hr 0.85 Backwash Flow M3/hr Regeneration Mins Time Max. Operating Degrees Temperature 11.1.2 BIRM CB1665 TO CB 2160 Model... -
Page 23: Birm Series Filters Cb1054 To Cb 1465
BIRM Series Filter 11.2 ENGINEERING DATA BIRM Series Filters CB1054 to CB 1465 Model CB1054/ CB1248 CB1354 CB1465 Valve Filter Vessel 1054 1248 1354 1465 Parameter Unit Height of Filter 1601 1458 1601 1984 Diameter of Filter Height of Valve Filter Inlet Inches Conn. -
Page 24: Birm Series Filters Cb1665 To Cb 2160
BIRM Series Filter Installation Operation Maintenance Manual BIRM Series Filters CB1665 to CB 2160 Model CB1665/ CB1865 CB2160 Valve WS1.5 Filter Vessel 1665 1865 2160 Parameter Unit Height of Filter 1984 1984 1984 Diameter of Filter Height of Valve Filter Inlet Inches Conn. -
Page 25: Spares List
BIRM Series Filter 13.0 SPARES LIST 14.1 WS1 Valves PART NO. DESCRIPTION XCV3011 Piston R i s e r T u b e c / w 1 ” D i s t XFR1 XCV3005 Seal & Spacer kit XCV3107-01 Drive Motor 12v XCV3108 3 / 4 ”... -
Page 26: Ce Certificate
BIRM Series Filter Installation Operation Maintenance Manual 15.0 CE Certificate Manufacturer's Declaration of Conformity We the undersigned EURAQUA UK, HITCHIN, ENGLAND Certify that the product TYPE: BIRM FILTER WITH WS1 & WS1.5 AC VALVE has been designed and manufactured in accordance with the specifications of the following: Directive Standard...
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Questions and answers
How do I turn off the “service required “ screen
To turn off the “service required” screen on a Clack CB1054/EN, perform a manual regeneration by pressing the regen button for 3 seconds or until the motor starts to turn. This will initiate the process and reset the system.
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