Graco 3A7639A Instructions Manual
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Graco 3A7639A Instructions Manual

Graco 3A7639A Instructions Manual

Gateway network communication assembly
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Instructions
Gateway Network
Communication
Assembly
Used to control, monitor, and download production data from various Graco System
Controllers to a PLC or PC for automation or production information reporting. For
professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
See pages 3 and 4 for information and model numbers
for each Gateway Assembly.
Important Safety Instructions
Read all warnings and instructions in this
manual and in your proportioning system
manual before using the equipment.
Save all instructions.
3A7639A
EN

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Summary of Contents for Graco 3A7639A

  • Page 1 Communication Assembly 3A7639A Used to control, monitor, and download production data from various Graco System Controllers to a PLC or PC for automation or production information reporting. For professional use only. Not approved for use in explosive atmospheres or hazardous (classified) locations.

  • Page 2: Table Of Contents

    Installing the Software ....19 Graco Information......40 Registration .

  • Page 3: Gateway Assembly Overview

    Graco for various Allows communication between various Graco systems Graco systems. As a result, the PLC has full access to with a PLC and other communications hardware using all the registers for monitoring and controlling the Graco DeviceNet process control.
  • Page 4 Model 25B489 Gateway Ethernet Assembly with 16K465 Fiber Conversion Module with Ethernet Switch Allows communication with a Graco ADCM and DCM Gateway Ethernet Assembly with an 8-port Ethernet control module through a fiber cable in hazardous and switch that allows communication with up to seven non-hazardous locations.

  • Page 5: Warnings

    Turn off and disconnect power at the main switch before disconnecting any cables and before servicing or installing equipment. • Connect only to grounded power source. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. 3A7639A...
  • Page 6 Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to: • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. 3A7639A...

  • Page 7: Install The Gateway Assembly Hardware

    Install the Gateway Assembly near the Graco System ble for maintenance. Controller in a non-hazardous location. 4. Drill mounting holes in the wall. Install anchors as needed.

  • Page 8: Connect Gateway Assembly Communication To The Graco System Controller

    (one to the way Assembly in a ProMix 2KS System; it is not a com- Graco System Controller and the other to the PC or plete system design. Contact your Graco distributor for PLC) before updating the system software.

  • Page 9: Power Connections

    Install the Gateway Assembly Hardware Power Connections 1. Disconnect power to the Graco System Controller. 2. Disconnect power to the Gateway Assembly. 3. Loosen the screws (3) and remove the enclosure cover (2). See Parts, starting on page 24. Improper wiring may cause electric shock or other 4.
  • Page 10 Install the Gateway Assembly Hardware Models 25B472 and 25B473 Model 25B471 Model 25B486 Model 25B489 . 4. Power Connections 3A7639A...

  • Page 11: Communication Connections

    Install the Gateway Assembly Hardware Communication Connections For example, • A Graco EasyKey (ProMix 2KS) requires an RS485 connection. See F . 6. • An DCM/ADCM (ProControl 1KE Plus and See F . 9 and F . 10 for typical cable connections in a Intelligent Paint Kitchen) requires a fiber optic ProMix 2KS system.
  • Page 12 ADCM or DCM module. Cable options are, • 17T898 (3 m) • 16M172 (15 m) • 16M163 (30 m) • 17B160 (100 m) . 7: Gateway Ethernet Assembly w/Fiber Optic Conversion Cable Connection Points - Model 25B486 3A7639A...
  • Page 13 Install the Gateway Assembly Hardware Gateway Assembly with EtherNet Switch for EtherNet conversion to the PC/PLC USB Port Ethernet network cable . 8: Gateway Ethernet Assembly w/Ethernet Switch Cable Connection Points - Model 25B489 3A7639A...
  • Page 14 1 COMMON 2 24 VDC +/- 10% 3 N/C RS232 POWER CONNECTOR RS232/PG RS485 COMMS RS232 COMMS ETHERNET (NIC) USB/PG ti38199a . 9: Gateway Module Port Pin Outs TxEN COMM COMMS . 10: RS485 Communication Port (Typical ProMix 2KS Connection) 3A7639A...
  • Page 15 Install the Gateway Assembly Hardware GREEN/AMBER YELLOW ETHERNET A USB/PG port cable is provided with all models for configura- tion and setup. USB/PG . 11: Programming Port Options GREEN/AMBER YELLOW ETHERNET . 12: Ethernet Connection 3A7639A...
  • Page 16 POWER SUPPLY PORT C RS232 112443 HOST GND. TERM. BLOCK ETHERNET 223547 GND. WIRE CLAMP DEVICE 18C235 GATEWAY MODULE AC POWER INPUT REFERENCE ONLY A B SH EXTERNAL CONTROLLER RS485, 2 WIRE . 13: Electrical Schematic - Model 25B471 3A7639A...
  • Page 17 PORT C TDB+ RS232 TDA- 112443 HOST GND. TERM. BLOCK 19Y992, BREAKOUT CABLE, 6 ETHERNET 223547 GND. WIRE CLAMP DEVICE 18C235 GATEWAY MODULE AC POWER INPUT FIBER OPTIC NETWORK REFERENCE ONLY REFERENCE ONLY . 15: Electrical Schematic - Model 25B486 3A7639A...

  • Page 18: Install Sd Card (17R419)

    1. Disconnect power to the Gateway Assembly and remove the cover. 2. Install the SD card in the orientation shown in F 3. Install the Gateway Assembly cover and connect power. SD card . 17: Install an SD Card 3A7639A...

  • Page 19: Install The Red Lion ™ Crimson

    Lion’s website, but if you have downloaded it from setup file for the Gateway Assembly for various Graco another source, please check that Windows is satisfied System Controllers. Refer to your appropriate Graco with the package’s digital signature so that you are...

  • Page 20: Registration

    To check for this, open the Windows Device Manager by finding the My Computer • Graco provides preconfigured files of the data icon, right-clicking and selecting the Manage command. variable mappings for the specific Graco system connected to your Gateway Assembly.

  • Page 21: Getting Assistance

    IP every time. Note also that Crimson 3.1 maintains distinct download settings when working with multiple product families. This makes it easier to use USB for downloading to those products that support it, while falling back to serial download for less capable devices. 3A7639A...

  • Page 22: Software Updates

    SSL-TLS security. Software Updates Contact your distributor or Graco Technical Assistance for software updates. Refer to Installing the Software, page 19, for installing software updates. 3A7639A...

  • Page 23: Download The Preconfigured Database To The Gateway Module

    Crimson 3.0/3.1 Software Download the Preconfigured Database to the Gateway Module Graco can supply a preconfigured database as a setup NOTE: During programming the Gateway module may file for the Gateway, containing parameters which com- ask for an updated driver. Follow the instructions on the municate between the Gateway and various Graco con- screen to automatically find and select the drivers.

  • Page 24: Parts

    Parts Parts 25B471 Gateway Ethernet Assembly 5 23 (underside of enclosure) 3A7639A...
  • Page 25 Wireway Parts labeled n/a are not available separately. Cover, wireway NOTE: All brand names or marks are used for identifica- 15U918 Label, product tion purposes and are trademarks of their respective 23 15W776 Label, warning, electrical owners. 3A7639A...

  • Page 26: 25B472 Gateway Devicenet Assembly

    Parts 25B472 Gateway DeviceNet Assembly 25B473 Gateway Profibus Assembly 5 29, 30, 31 23 (underside of enclosure) 3A7639A...
  • Page 27 18C236 DeviceNet (25B472 only) 18C237 ProfiBus (25B473 only) Parts labeled n/a are not available separately. 15V345 Grommet, cable entry NOTE: All brand names or marks are used for identifica- Wireway tion purposes and are trademarks of their respective Cover, wireway owners. 3A7639A...

  • Page 28: 25B486 Gateway Ethernet Assembly With Fiber Conversion Module 16K465

    Parts 25B486 Gateway Ethernet Assembly with Fiber Conversion Module 16K465 5 23 (underside of enclosure) 3A7639A...
  • Page 29 Grommet, cable entry Parts labeled n/a are not available separately. Wireway NOTE: All brand names or marks are used for identifica- Cover, wireway tion purposes and are trademarks of their respective 15U918 Label, product owners. 23 15W776 Label, warning, electrical 3A7639A...

  • Page 30: 25B489 Gateway Ethernet Assembly With Ethernet Switch 15V342

    Parts 25B489 Gateway Ethernet Assembly with Ethernet Switch 15V342 5 23 (underside of enclosure) 3A7639A...
  • Page 31 15V345 Grommet, cable entry Parts labeled n/a are not available separately. Wireway Cover, wireway NOTE: All brand names or marks are used for identifica- 15U918 Label, product tion purposes and are trademarks of their respective owners. 3A7639A...

  • Page 32: Appendix A: Devicenet Secondary  Communication

    24 Vdc wires together. The Devi- . 21. The port may be configured for various Devi- ceNet option card neither provides or uses 24 Vdc ceNet protocols. Contact Graco Technical Assistance power through this connection. The V+ position is for currently supported protocols.
  • Page 33 ® Appendix A: DeviceNet Secondary Communication TI13963a PLC Connection DeviceNet Option Card . 21: DeviceNet Port Pin Outs and PLC Connection 3A7639A...

  • Page 34: About Devicenet

    Refer to your Crimson 3.1 User Manual for use and con- nections that facilitate data transfer between a Priority figuration of this DeviceNet card. and Secondary devices. The following sections detail the connection types supported by the Gateway Assem- bly. 3A7639A...

  • Page 35: Appendix B: Profibus ® Dp Secondary Communication

    Profibus DP Secondary. Therefore, the Gateway Assembly must be linked to a Profibus network with a PLC. Profibus Port Protocols The Profibus option card has one Profibus port. See . 22. PLC Connection Profibus Option Card . 22: Profibus PLC Connection 3A7639A...

  • Page 36: About Profibus Dp

    DP Priority DP Secondary Output Block Input Block byte 256 to byte 383 word 0 to word 63 Input Block Output Block byte 256 to byte 383 word 0 to word 63 . 23: Priority/Secondary Exchange 3A7639A...
  • Page 37 ® Appendix B: Profibus DP Secondary Communication 3A7639A...

  • Page 38: Dimensions

    Dimensions Dimensions California Proposition 65 CALIFORNIA RESIDENTS WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov. 3A7639A...

  • Page 39: Technical Specifications

    Vibration according to IEC 68-2-6 Operational 5 to 150 Hz, in X, Y, Z direction for 1.5 hr, 2 g’s Shock according to IEC 68-2-27 Operational 30 g, 11 msec in 3 directions Altitude Up to 6562 ft. (2000 m) 3A7639A...

  • Page 40: Graco Standard Warranty

    With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.

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