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Related Manuals for Schaeffler ProLink CMS
Summary of Contents for Schaeffler ProLink CMS
- Page 1 Schaeffler ProLink CMS User manual...
- Page 2 Full licence conditions for the respective libraries can be found in the software's program directory. Version 1.0.0 Translation of the original user guide. © 17/06/2020 - Schaeffler Monitoring Services GmbH...
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Page 3: Table Of Contents
Contents Contents General ..............................4 Safety inform ation ......................................4 Hazard sym bols and signal w ords ......................................4 About this guide ......................................5 Product description ..............................6 Intended use ......................................6 Modifications by the user ......................................7 Technical data ...................................... -
Page 4: General
General safety information Schaeffler ProLink is integrated in a machine as a system for permanent machine monitoring. The system must be installed in the machine, connected to machine components and operated in the machine in line with the specifications set out in this guide (see Technical data ). -
Page 5: About This Guide
To operate the Schaeffler ProLink device, you will also need the supplied Schaeffler SmartUtility Light software. This is also dealt with in a separate manual. You also have the option of purchasing the Schaeffler SmartUtility software, which features enhanced functionality. -
Page 6: Product Description
The ProLink device with all connected modules may be operated only within the limitations of use as specified under Technical data Measured-value analyses and changes to settings may only be made using the supplied Schaeffler SmartUtility Light software, the optional Schaeffler SmartUtility software or the integrated Schaeffler SmartWeb software. -
Page 7: Modifications By The User
The user must not make any modifications to the ProLink device. The user may only make settings on the device itself or via the Schaeffler SmartWeb or Schaeffler SmartUtility Light/Schaeffler SmartUtility software. The user bears responsibility for any further modifications! Should you detect a fault with your ProLink device, please contact our Support team. - Page 8 1 USB A, intended for future functions 1 USB B, intended for future functions 1 interface for fieldbus communication, intended for future functions 1 RJ45 (internal Schaeffler module communication) 1 Ethernet 100 Mb/s for communication between the Schaeffler ProLink modules 1 power supply Communication protocols WebServices ·...
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Page 9: Scope Of Delivery
Subject to technical modifications! 2.4 Scope of delivery Scope of delivery ProLink starter kit consisting of a processor module (CPU) with integrated software Schaeffler SmartWeb and a · vibration module (Vibration) Per vibration module: One jumper for power supply and one jumper for Ethernet ·... -
Page 10: Commissioning The Base System
Commissioning the base system The ProLink device may be maintained only by persons who are verifiably qualified to do so · in accordance with the relevant rules and regulations. Ensure that the ProLink device is de-energised while work is being carried out. ·... - Page 11 Step 4: Configure analogue inputs on IEPE sensors The connected analogue inputs of the ProLink device are automatically created and preconfigured in the Schaeffler SmartWeb software. For IEPE acceleration sensors, you must adapt the automatically created input as follows:...
- Page 12 For each analogue input with IEPE acceleration sensor, the sensor type must be adjusted separately in the Schaeffler SmartWeb software. The ProLink system is now ready for use. Further details of the possible settings can be found in the Schaeffler SmartWeb user documentation.
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Page 13: Installing The Prolink Modules
Installing the ProLink modules Installing the ProLink modules Important details about installing the ProLink device can be found in the following sections. The ProLink device may be maintained only by persons who are verifiably qualified to do so · in accordance with the relevant rules and regulations. Ensure that the ProLink device is de-energised while work is being carried out. -
Page 14: Dimensions Of The Prolink Modules
4.2 Dimensions of the ProLink modules The following illustrations show the modules of the ProLink device from different perspectives with dimensions accurate to the millimetre. Basic dimensions of the processor module From the front, you can see the processor module buttons, connections and LED indicators, as well as the power supply connection that points upwards. -
Page 15: Mounting Modules
Installing the ProLink modules 4.3 Mounting modules DANGER Switch off the power supply Before performing any installation and connection activities, ensure that the power supply to the ProLink system is switched off, including external power sources. Earthing Functional earth is a low impedance current path between circuits and earth that is not intended as a protective measure but, for example, to improve interference immunity. - Page 16 To remove the modules of the ProLink device from the mounting rail, proceed as follows: 1. Insert a screwdriver at the bottom edge of the module and lever upwards (A and B). 2. Another lever movement (C) is used to release the anchoring of the module in the mounting rail.
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Page 17: Layout, Connections And Fittings
§ 4. Connect the power supply 5. Establish the network connection and start the Schaeffler SmartWeb software. The inputs and outputs of the vibration module are preconfigured there by default. You can customise these configurations for your system environment. 6. When you have put the ProLink device into operation, the device goes through a test sequence. The controls of the ProLink device are then available. -
Page 18: Connection Details
Details about the pin assignment of the individual connections can be found in the section Connection details Information about getting started with the Schaeffler SmartWeb software can be found in the section Further information . For details on working with the Schaeffler SmartWeb software, refer to the SmartWeb manual. - Page 19 Layout, connections and fittings Connection overview The following graphic shows a detailed wiring diagram for all connection options of the ProLink vibration module: Power supply The power supply is accessible on each module via the corresponding supply terminal at the top. The pin assignment appears as follows: Pin no.
- Page 20 Analogue input Input 1/2/3/4 GND Shield FE Analogue input 1 Analogue input 2 Analogue input 3 Analogue input 4 GND has the same potential. Shield FE has a conductive connection to the mounting rail. The mounting rail should have a conductive connection to the switch cabinet; the switch cabinet should be grounded.
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Page 21: Connecting Modules Via Internal Ethernet Network
Layout, connections and fittings 5.3 Connecting modules via internal Ethernet network The ProLink device consists of a processor module and at least one, and up to a maximum of 4 vibration modules. The modules are connected via an internal Ethernet network. A network cable required for this is included in the scope of delivery of the additional module. -
Page 22: Inputs And Outputs Of The Vibration Module
An illustration of all the connection options for the ProLink device can be found in the Connection overview section. Information on configuration options can be found in the section Further information and in particular in the user documentation Schaeffler SmartWeb. Here, you can: Connect the analogue inputs of the vibration module ·... -
Page 23: Connecting The Digital Inputs Of The Vibration Module
You may also need to adjust the Min. and Max. bias voltage. This is used to detect a defective sensor or cable. Further details of the possible settings can be found in the Schaeffler SmartWeb user documentation. 5.4.2 Connecting the digital inputs of the vibration module You can connect up to 2 digital sensors, such as speed sensors, to the digital inputs of the vibration module. - Page 24 Details on the connection for digital inputs can be found in Connection details Digital input in the Schaeffler SmartWeb software The connected digital inputs of the ProLink device are automatically created and preconfigured in the Schaeffler SmartWeb software. You can view the configuration as follows: 1.
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Page 25: Connecting The Digital Switching Outputs Of The Vibration Module
Details on the connection for digital outputs can be found in Connection details Digital output in the Schaeffler SmartWeb software The connected digital outputs of the ProLink device are automatically created and preconfigured in the Schaeffler SmartWeb software. You can view the configuration as follows: 1. - Page 26 Further details of the possible settings can be found in the Schaeffler SmartWeb user documentation.
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Page 27: Connecting The Power Supply
Layout, connections and fittings 5.5 Connecting the power supply The ProLink device can consist of one processor module and up to 4 additional modules. Each module has a separate 4-pin plug for power supply. Pins 1 and 3 as well as pins 1 and 4 are jumpered in the module for easy wiring. -
Page 28: Connecting The Computer Via Ethernet
You will then not be able to reach the ProLink system. In this case, contact your system administrator. Information about getting started with the Schaeffler SmartWeb software can be found in the section Further information . For details on working with the Schaeffler SmartWeb software, refer to the SmartWeb manual. -
Page 29: Operation And Controls Of The Prolink System
After the ProLink modules are mounted and connected, the desired connections are set up, the PC is connected via Ethernet and everything is powered, you can access the device via the Schaeffler SmartWeb software on your The connected sensors supply signals that are converted into the following characteristic values by the base... - Page 30 Before pressing any buttons on the device, please ensure that the device has started up · correctly. You can also go to Device settings > Key settings in the Schaeffler SmartWeb · software to specify the actions permitted using these keys. In this way, you protect the ProLink device against inadvertent operation.
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Page 31: Reset Button
To do this, download the measurement data with the Schaeffler SmartUtility Light software. The full version of Schaeffler SmartUtility also allows you to download the configuration of the ProLink device. 6.2 Teach button If you press and hold the Teach button for longer than 5 seconds, the learning mode will be restarted for all measurement jobs that use learning mode. -
Page 32: Further Information
Once you have connected and started the ProLink condition monitoring system, you can view the measurement data of the connected inputs via the Schaeffler SmartWeb software on your computer. In addition, you can adapt the base measurement jobs, inputs and outputs automatically created and assigned to the modules and sensors for your system. - Page 33 To do this, proceed as follows: Select the module in the Schaeffler SmartWeb software and click the alarm status symbol · to enable visual module identification.
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Page 34: Maintenance And Repair
Maintenance and repair Should you detect a fault with the ProLink device, please contact our Support team. The ProLink device may be maintained only by persons who are verifiably qualified to do so · in accordance with the relevant rules and regulations. Ensure that the ProLink device is de-energised while work is being carried out. -
Page 35: Decommissioning And Disposal
Decommissioning and disposal Decommissioning and disposal Decommissioning If the ProLink device can no longer be operated safely, the device must be decommissioned and secured against inadvertent operation. The device can no longer be operated safely if it: Exhibits visible signs of damage ·... -
Page 36: Manufacturer/Support
Fax: +49 (0) 2407 9149-59 Support: +49 (0) 2407 9149-99 Internet: www.schaeffler.de/en/services Further details: www.schaeffler.de/en/condition-monitoring/prolink Contact: industrial-services@schaeffler.com Please send all correspondence directly to Schaeffler Monitoring Services GmbH! A subsidiary of Schaeffler Technologies AG & Co. KG PO Box 1260 97419 Schweinfurt Germany Georg-Schäfer-Straße 30... -
Page 37: Appendix
Appendix 11 Appendix EG Declaration of Conformity...