Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for Schaeffler GreaseCheck
Summary of Contents for Schaeffler GreaseCheck
- Page 1 Schaeffler GreaseCheck User manual...
-
Page 3: Table Of Contents
Sensor head ................14 Commissioning ....................16 Operation ....................16 Troubleshooting and ....................17 rectification Dismounting ....................18 Decommissioning and ....................19 disposal Technical data and ....................20 accessories Appendix EU Declaration of Conformity............. 22 Contact ..................23 Schaeffler Technologies BA 35... -
Page 4: About The User Manual
About the user manual The purpose of this user manual is to assist the user become acquainted with GreaseCheck and use it for the intended purpose. This user manual describes the installation and use of GreaseCheck and is intended to help in: ■... -
Page 5: General Safety Guidelines Usage For The Intended Purpose
General safety guidelines Usage GreaseCheck may only be used for measurement of the grease for the intended purpose condition and for the monitoring of greases in rolling bearings. GreaseCheck may only be used in an industrial environment. Usage not GreaseCheck may not be used in environments with an explosion for the intended purpose risk. -
Page 6: Warning Notice
GreaseCheck may only be operated within the limits described in the data sheet. If GreaseCheck is operated outside these limits, the device may be damaged or destroyed. Do not attempt to repair a damaged GreaseCheck. -
Page 7: Schaeffler Technologies Ba 35
Dismount GreaseCheck only while disconnected from the power supply and in a voltage-free state. Do not look into the sensor optics while GreaseCheck is in operation. Risk of eye damage. Never bend the sensor cable and the connection cable of the electronic evaluation system. -
Page 8: Safety Regulations
Personal protective equipment must be used for all work. GreaseCheck must be placed in a voltage-free state before starting maintenance and repair work. If any safety devices must be removed during maintenance or repair, these must be refitted once the work is complete and their function must be checked. -
Page 9: Scope Of Delivery
Figure 1 Scope of delivery A replacement seal for the housing of the electronic evaluation system is used to maintain the protection class IP67 and is only required if the housing has been opened more than once. Schaeffler Technologies BA 35... -
Page 10: Technical Description
The sensor must not record grease in direct rolling contact. The grease conditions present in areas adjacent to the raceway will allow comparable measurement results. GreaseCheck gives the following output data: ■ water content – the change in water content of the measured grease relative to fresh grease or respectively to a defined upper limit ■... - Page 11 Measurement of the grease condition begins approx. 5 seconds after GreaseCheck is connected to the power supply. Both the deterioration of the grease and the water content are determined and outputted via the analogue channel as follows: ■ grease deterioration: –...
-
Page 12: Mounting
(tightening torque 1,5 Nm) ■ if GreaseCheck is not the only user of the CAN bus: – deactivate the 120 ohm resistor by changing the jumper on the circuit board of the evaluation unit, Figure 2. Then close the electronic evaluation system as described above. -
Page 13: Electronic Evaluation System
The electronic evaluation system is mounted and connected to the controller. Electronic evaluation system Mounting screws (not included in scope of delivery) Figure 3 Mounting of electronic evaluation system Schaeffler Technologies BA 35... - Page 14 Observe the minimum permissible bending radii of the cables. These are stated in the manufacturer’s data sheets. For cables included in the standard accessories for Schaeffler Technologies AG & Co. KG, the minimum recommended bending radius is 59 mm. Mount the cables such that they are firmly laid and cannot flap.
- Page 15 The controller is supplied factory fitted with a 120 ohm resistor for CAN bus communication. This can be deactivated by means of a jumper. The controller box must be opened and the jumper moved to the corresponding position. Schaeffler Technologies BA 35...
-
Page 16: Sensor Head
If acceptable mounting is not possible using only the internal clamping screw M8, a suitable adapter must be used. Schaeffler Technologies AG & Co. KG can provide assistance in design of the mounting adapter. The sensor head should be mounted as follows, Figure 5, page 15: Damage to the rolling bearing. - Page 17 Hazardous radiation. Risk of damage to eyes due to radiation in the infrared range. Do not look into the sensor optics while the sensor head and electronic evaluation system are connected to the power supply. The sensor head and electronic evaluation system are connected. Schaeffler Technologies BA 35...
-
Page 18: Commissioning
Schaeffler GreaseCheck Commissioning At the time of delivery, GreaseCheck is in its packaging and is preset to the factory setting for the appropriate lubricant. The electronic evaluation system and the sensor head are matched to each other. There is no need to set GreaseCheck itself. It is only necessary to find a position in which GreaseCheck can detect the current grease condition. -
Page 19: Troubleshooting And Rectification
Insert the sensor head is not inserted in the rolling bearing The sensor head Replace the sensor head is defective Cable breakage GreaseCheck is being Replace the signal cable (analogue signal operated outside 4 mA) the intended range Power supply is... -
Page 20: Dismounting
Schaeffler GreaseCheck Dismounting GreaseCheck should be dismounted as follows: Ensure that the controller to which the electronic evaluation system is connected is in a voltage-free state. Disconnect the connection cable for the power supply from the electronic evaluation system. -
Page 21: Decommissioning And Disposal
Decommissioning and In order to prevent environmental contamination, disposal of GreaseCheck must be carried out in accordance with the directives of disposal the relevant country of use. Do not dispose of either GreaseCheck or associated components with household waste, since they contain electronic components that must be disposed of in accordance with the applicable regulations. -
Page 22: Technical Data And Accessories
Schaeffler GreaseCheck Technical data and This chapter contains the technical data, accessories and replacement parts for GreaseCheck. accessories Technical data Description Value Unit GreaseCheck Measurement Water content 0 to +100 factor Grease deterioration 0 to +100 Temperature –20 to +100 °C... - Page 23 Figure 6 Dimension drawing System package Article number Description 081747098-0000-10 GREASE-CHECK Sensor head with connection cable and electronic evaluation system, connection socket, covers and user manual Schaeffler Technologies BA 35...
-
Page 24: Appendix Eu Declaration Of Conformity
Schaeffler GreaseCheck Appendix EC Declaration of Conformity The EC Declaration of Conformity contains the relevant guidelines, harmonised standards and documents. Compliance with these standards is confirmed by the CE symbol on the device name plate. Figure 7 EC Declaration of Conformity... -
Page 25: Contact
Contact For any questions relating to special application cases, please contact Schaeffler Application Engineering or the Schaeffler Technologies Center. Schaeffler Technologies AG & Co. KG Postfach 1260 97419 Schweinfurt (Germany) Georg-Schäfer-Straße 30 97421 Schweinfurt Phone +49 2407 9149-99 +49 2407 9149-59 E-mail support.is@schaeffler.com... - Page 26 Internet www.schaeffler.de/en We reserve the right to make technical E-mail info.de@schaeffler.com changes. In Germany: © Schaeffler Technologies AG & Co. KG Phone 0180 5003872 Issued: 2018, August 0180 5003873 This publication or parts thereof may not From other countries: be reproduced without our permission.