CONTENTS PART I 1. General Safety Instructions ..............A1 2. Construction and Units ................ A4 3. General Safety Remarks ..............A6 4. Machine Information ................A9 5. Operating the Machine ..............A20 6. Adjustment ..................A23 7. Maintenance ..................A25 8.
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PART III 1. Strapping Head Unit ………………………...………………………C1 2. Base Group ……………………………………………..………….C33 3. Reel Control Group ………………………………………………..C39 4. Body Frame Group ………………………………………………...C43 5. Electric Control Unit ……………………………………..………..C47 6. Battery Group ………………………………………..…………….C57...
1. General Safety Instructions THIS MANUAL GIVES YOU INFORMATION ON SAFETY INSTRUCTIONS, SPECIFICATIONS, OPERATION AND MAINTENANCE OF STRAPPING MACHINES. BEFORE OPERATING OR SERVICING THE MACHINE, PLEASE REVIEW THE ENTIRE MANUAL AND FOLLOW THE SAFETY INSTRUCTIONS CAREFULLY. (1) Before Operating a. Verify that the power line voltage is correct. b.
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(4) Signs and Symbols Meaning Symbol Warning for dangerous voltage! Contact with live electrical parts will result in severe injury or death. Warning for hot surface! Welding area is approximately 270 520℉ Allow sufficient time for the heater to cool down before any work in welding area.
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(5) Maintenance a. Turn off the power before removing either of the covers. b. Use the correct tools and parts to repair the machine. c. The heater tongue is very hot; do not touch it. (6) Storage a. The store room must be dry. b.
2. Construction and Units TP-502MH 3 Reel control group Holds the strap coil. (If the reel core size is 280mm, you can take off the center drum to have core size 200mm.) 4 Body frame group 5 Electric control unit 1 Strapping head unit This unit is the most important part of the machine for cutting...
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TP-502MHB 3 Reel control group Holds the strap coil. (If the reel core size is 280mm, you can take off the center drum to have core size 200mm.) 4 Body frame group 5 Electric control unit 6 Battery unit 1 Strapping head unit This unit is the most important part of the machine for cutting 2 Base group...
3. General Safety Remarks (1) Basic Operation The manual and the safety remarks are to be read before use. The operation manual should be kept with the machine at all times for regular maintenance and inspections. This machine was built with state of the art technology and rigid adherence to safety standards.
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eliminated. Generally make sure that nobody is at risk before starting up the machine. All personnel that will be operating this machine should be thoroughly trained in all phases of operation and safety. Always tighten unscrewed connections after maintenance and repair. After completing maintenance and repair, all safety devices removed for setting up or repairing the machine must be reinstalled and checked for functionality prior to putting the machine back into service.
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(5) Grounding Instructions Shall Include the Following: This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock. This product is equipped with a cord that has a grounding wire and an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
4. Machine Information (1) Areas of Application and Machine Description TP-502MH (Genesis Hori) is suitable for fruit & vegetable boxes, concrete blocks, and pallets loaded with cardboard boxes containing any type of products. It can be moved easily beside the pallet you want to strap, no need to move the stacked pallet. Machine Description Semi-automatic plastic strapping machine for use with polypropylene strapping.
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(3) The Safety Devices This machine must only be operated with polypropylene strapping. The use of other synthetic straps may produce hazardous substances to health. Caution! Power Switch (QS1) This switch is lockable for safety Danger of burns near the heating unit! (1) Dangerous points in the machine are covered by the screwed table top.
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(4) Technical Data a. TP-502MH Sealing method Heat Strap type P.P. Strap Width 9.0 mm to 15.5mm ( 3/8” to 5/8” ) Strap reel diameter 200 mm (8”) Width 1130 mm (44.5”) Depth 891 mm (35.1”) Height 2822 mm (111.1”) Electrical Requirement AC110V,220V/230V/240V (50/60Hz), Single phase...
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b. TP-502MHB Sealing method Heat Strap type P.P. Strap Width 9.0 mm to 15.5mm ( 3/8” to 5/8” ) Strap reel diameter 200 mm (8”) Width 1130 mm (44.5”) Depth 1031 mm (40.6”) Height 2822 mm (111.1”) Electrical Requirement AC110V/220V/230V/240V (50/60Hz), Single phase Weight : 342 kg (917.1 lbs)
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(5) How to Remove/Handle the Machine from the Pallet Safely remove the machine with a forklift. -A13-...
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(6) Machine and Operating Elements a. TP-502MH ○ ○ ○ Power Switch Supply the power when switch is ON. ○ Feeding Length Knob Strap is automatically fed according to the time preset by the knob. ○ Reset Button Restart the machine and/or to pull strap back into machine and/or ○...
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b. TP-502MHB ○ ○ ○ Power Switch Supply the power when switch is ON. ○ Feeding Length Knob Strap is automatically fed according to the time preset by the knob. ○ Reset Button Restart the machine and to pull strap back into machine and/or to ○...
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c. Operation Panel for TP-502MHB Battery LED Indicator ○ 2 ○ ○ 3 Battery LED Indicator: It shows the Voltage of Battery. (Function when X5 bridged and ○ X4 is connected) Indicator on Charger: Red when Constant Charge, turn Green when Floating charge. ○...
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(7) Installation a. Assembling Machine Body Step 1 1. Take Part ○ on top of Part ○ and fix them by 4 sets of No.1 screws. 2. Take Part ○ on top of Part ○ and fix them by 2 sets of No.2 screws.
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Step 3 Place 3 pieces of Part ○ and 2 pieces of part ○ into Part Fix them by 2 sets of No. 3 screws (refer to illustration 3) Attention: 1. Move Part ○ up and take the 800mm tall object away.
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b. Plug the connector from battery to UPS (only TP-502MHB) 1. Use the Key we attached with the manual to open the cover ○ of Battery case. 2. Check inside of case, there are 3 connectors inside, please plug the Battery connector ○...
5. Operating the Machine (1) How to Load P.P Strap Step 1 Please pay attention to the direction mark on the Outer Flange ○ . Put a coil of strap into the Inner Flange ○ according to the direction mark. Then install the Outer Flange ○ and tighten the reel nut handle ○...
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(2) How to Operate a. TP-502MH 1. Turn main switch QS1 to ON. The heating element will reach the working temperature at approximately 40 second. Green Lamp flash when heating element under heating, Green lamp will keep on when temperature reach. 2.
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b. TP-502MHB 1. When operate the machine with battery power, Check the plug connection inside of Battery Case should be ○ and ○ I (Power from battery to Inverter). 2. Turn main switch QS1 to ON. The heating element will reach the working temperature in approximately 40 second.
6. Adjustment (1) Adjustment on Tensioning Rollers The machine is already well set for enough high tension. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments for higher tension might be necessary. When insufficient strapping tension occurs while tension adjustment knob is on MAX position, please turn Nut A clockwise.
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(2) Strap Width a. Adjust the position of Strap Guide B (5MV-1-100400) according to the strap width. (refer to fig. 5) b. Loosen the 5 screws outside the Strap Guide B (T5-1-24132) and adjust its position according to the scale indicated. ( refer to fig. 6) c.
7. Maintenance (1) Maintenance of the Battery a. The temperature of the battery shouldn't be higher than 50℃ whenever it is. b. Keep the terminal of the battery and the environment clean and dry. Be sure to mop the dust or liquid on the battery whenever there is any. (Note: it's necessary to keep the top of the battery clean and dry because dust or humidity could be electric conduction).
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(2) How to Charge the Battery a. Turn off power from the machine or unplug machine power cord from UPS socket。 b. Unplug the wire connector B and I。 c. Plug wire connector C with B firmly d. Plug the input power cord of UPS to the socket. e.
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(3) Maintenance of the Machine Before any maintenance or repairs on the machine, set the Main Power Switch to "O" (OFF). Wait about 5 minutes for cooling down the heater to avoid burns with this area. 1. Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance.
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2. Maintenance Only use original spare parts supplied by manufacturer. Daily: Use air gun to clean the circled positions (nearby the cutters, strap guide daily Remove plastic residue in the machine. Weekly: Lubricate front bar, press bar and rear bar weekly. ...
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1 year: ( or 36,000 strapping) Replace deflection roller if it shows visible changes. In case of loud noise at bearings: locate them, replace the bearings. Get machine ready for operation again, strap one bundle manually several times, ...
8. Troubleshooting Guide (1) Strap doesn’t joint after sealing a. Check if Heater TB-113 has too much carbonized debris resided on both sides. Too much debris will cause Heater incapable of melting straps. Clean the surfaces of Heater from carbonized debris. b.
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(3) Failure Messages on Front Panel of Inverter Failure Correction Notes INVERTER should be serviced by a professional technician. Any improper usage or modification may damage the unit or result in shock hazard. Status Possible Reasons Ways to Eliminate Check the AC or DC input sources. Abnormal input Make sure the voltage is within the required range.
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(4) Failure Messages on Control Panel Signal Status(The speed Possible Reasons Ways to Eliminate of lamp blinking) Amber Lamp Two shorter with PCB can’t received Check wire connection and on control one longer signal form SQ2 function of SQ2. Make sure panel the SQ2 is not broken and wire is connecting well.
STRAPPING HEAD UNIT 5MH-1-900000 5MH-1-900010 REF. PART NO. DESCRIPTION Q'TY REMARKS 5MH-1-900000 Strapping Head Unit (For 9mm) 5MH-1-900010 Strapping Head Unit (For 12mm) 5MH-1-900020 Strapping Head Unit (For 15.5mm) 5MH-1-100000 Cam Group (For 9mm) SEE PAGE C3 5MH-1-100010 Cam Group (For 12mm) 5MH-1-100020 Cam Group (For 15.5mm) 5MH-1-200000...
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CAM GROUP 5MH-1-100000 5MH-1-100010 -C3-...
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CAM GROUP 5MH-1-100000 5MH-1-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS 5MH-1-100000 Cam Group (For 9mm) 5MH-1-100010 Cam Group (For 12mm) 5MH-1-100020 Cam Group (For 15.5mm) 5MH-1-100100 RH Strap Guide (For 9mm) 5MH-1-100110 RH Strap Guide (For 12mm) 5MH-1-100120 RH Strap Guide (For 15.5mm) 5MH-1-110000 Cam Ass'y SEE PAGE C7...
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CAM GROUP 5MH-1-100000 5MH-1-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS SP0314 Spring Pin, 3×14 SP0512 Spring Pin, 5×12 SP0620 Spring Pin, 6×20 PMS0320 PMS, M3×20 PMS0335 PMS, M3×35 PMS0412 PMS, M4×12 PMS0420 PMS, M4×20 HSS0606G HSS, M6×6 (G) HBS, M4×25 HBS0425 HBS0505.2 HBS, M5×5.2...
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1-1-5 PRESS BAR ASS'Y T5-1-14000 REF. PART NO. DESCRIPTION Q'TY REMARKS TA-069 Press Par SP0318 Spring Pin, 3×18 TA-071 Return Spring TA-073 Spring Hook TA-075 Plunger BR635ZZ Bearing, 635ZZ SP0514 Spring Pin, 5×14 TA-078 Spring -C16-...
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FRONT BAR ASS'Y 1-1-6 5MH-1-130000 -C17-...
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1-1-6 FRONT BAR ASS'Y 5MH-1-130000 REF. PART NO. DESCRIPTION Q'TY REMARKS SP0318 Spring Pin, 3×18 TA-071 Return Spring TA-073 Spring Hook TA-075 Plunger BR635ZZ Bearing, 635ZZ SP0514 Spring Pin, 5×14 TA-078 Spring TA-079 Front Bar PW04 PW, M4 -C18-...
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TRANSMISSION GROUP 1-1-7 T5-1-30000 -C19-...
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1-1-7 TRANSMISSION GROUP T5-1-30000 REF. PART NO. DESCRIPTION Q'TY REMARKS T5-1-30110 Main Motor Support T5-1-30130 Motor (M1) HBS0625 HBS, M6×25 SW06 SW, M6 KYC0310 Key, 3×10 PW06A PW, M6 (A) PW06C PW, M6 (C) HBS0616 HBS, M6×16 T5-1-30220 Worm Gear for M1 Motor Flexible Coupling T5-1-30230 T5-1-30240...
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FEED GROUP 5MH-1-200000 REF. PART NO. DESCRIPTION Q'TY REMARKS 5MH-1-200100 Bracket 5MH-1-200200 Guide 5MH-1-200300 Motor Bracket 5MH-1-210000 Feed Shooter Ass'y SEE PAGE C23 5MH-1-220000 Roller Arm Ass'y SEE PAGE C25 5MH-1-230000 Main Roller Ass'y SEE PAGE C27 5MH-1-240000 Strap Guide Ass'y SEE PAGE C29 5MH-1-200400 Motor (M2)
ELECTRIC CONTROL UNIT 5MH-5-900000 5MH-5-900010 REF. PART NO. DESCRIPTION Q'TY REMARKS 5MH-5-900000 Electric Control Unit (For 220V~240V) 5MH-5-900010 Electric Control Unit (For 110V) 5MH-5-100000 Electric Control Group (For 220V~240V) 5MH-5-100010 Electric Control Group (For 110V) 5MH-5-200001 Wires Group -C48-...
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ELECTRIC CONTROL GROUP 5MH-5-100000 5MH-5-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS 5MH-5-100000 Electric Control Group (For 220V~240V) 5MH-5-100010 Electric Control Group (For 110V) 5MH-5-100101 Transformer Cover 5MH-5-100200 Transformer Cover 5MH-5-100300 Transformer (For 220V~240V) 5MH-5-100310 Transformer (For 110V) 5MH-5-100400 Heater Transformer (For 220V~240V) 5MH-5-100410 Heater Transformer (For 110V) 5MH-5-110000...
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