Transpak Atlantis TP-701 Technical Questions And Answers
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Transpak Atlantis TP-701 Technical Questions And Answers

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Copyright 2003-2008 © Transpak Equipment Corp. All rights reserved.
last updated; August 19, 2008

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Summary of Contents for Transpak Atlantis TP-701

  • Page 1 !" %! # # & '" $" # ( " ! ) Copyright 2003-2008 © Transpak Equipment Corp. All rights reserved. last updated; August 19, 2008...

  • Page 2: Table Of Contents

    TP-701 / TP-701P Q&A CONTENTS Check the followings when machine malfunctions ...............2 The Ready Lamp on operation panel can not be on..............3 III. Strap doesn’t reach the sealing point cause machine malfunction (strap track open) ....4 Too much or insufficient strap in the pool box lead to short feed problem .......8 Strap doesn’t join after strapping .....................10 Insufficient strapping tension....................13 VII.

  • Page 3: Check The Followings When Machine Malfunctions

    TP-701 / TP-701P Q&A Check the followings when machine malfunctions Check the machine is plug in and the socket has electricity. Check if the Power Cord (TG-019) is torn or broken, or the wire connected to Power Switch (TK-001) is loose, or the Power Switch is broken, so the machine doesn’t get power.

  • Page 4: The Ready Lamp On Operation Panel Can Not Be On

    TP-701 / TP-701P Q&A The Ready Lamp on operation panel can not be on Check if the fuses (T6-6-30133) in control box is burnt down. Please replace with a new PCB if the fuse burnt down soon again. (BD3 on PCB may be broken) Check if the Wire ASS’Y X4 (T7-6-10440) connect to Heater (T5-1-12320) at terminal...

  • Page 5: Strap Doesn't Reach The Sealing Point Cause Machine Malfunction (Strap Track Open)

    TP-701 / TP-701P Q&A III. Strap doesn’t reach the sealing point cause machine malfunction (strap track open) The Return Spring (TB-114) is over stretched ,or too much debris or poor lubricated with Slide Plate (T7-1-10250) causes failed feeding. T7-10250 TB-114 Make sure the strap is inserted in right direction.
  • Page 6 TP-701 / TP-701P Q&A Not enough time for strap feeding for lager arch size. Please adjust VR4 on PCB to increase the time. draw 5 Bandway is unsmooth and makes Strap track can’t be back to home position, so the strap is not able to reach the sealing point.
  • Page 7 TP-701 / TP-701P Q&A 10. Proximity Sensor SQ1 (T7-6-10680) is broken or the terminal to PCB X5 inside the control box is loose or broken, so PCB doesn’t receive the signal from SQ1. (Please check the 1 LED (LS1) in upper-left corner of the PCB inside control box. LED is on when PCB receive the signal from SQ1.
  • Page 8 TP-701 / TP-701P Q&A 12. The Upper Guide Ass’y (T7-1-24002/T7-1-24001) might be too high or too low, so the strap hit the Separator. When machine is at the home position, the bottom side of Upper Guide (T7-1-24110) should be 1.5~2mm away from the blade of Front Bar (T7-1-15110). Incorrect distance will cause strap jam because the head tip of strap will hit the separator when being fed The right side of Upper Guide (T7-1-24110) should be as close as to...

  • Page 9: Too Much Or Insufficient Strap In The Pool Box Lead To Short Feed Problem

    TP-701 / TP-701P Q&A IV. Too much or insufficient strap in the pool box lead to short feed problem Please refer to manual Part I P24 how to adjust the strap amount in accumulator When insufficient strap is due to not enough pressure, please increase the pressure. Adjust the Spring (T7-1-20120) to increase the pressure.
  • Page 10 TP-701 / TP-701P Q&A The screw (HSS0405N) on SQ4 Sensor Lever (T7-3-10200) or Weighted Lever (T7-3-30170) is loose. Or SQ4 is broken or the screw to fix SQ4 is loose, will make SQ4 malfunction. HSS0405N T7-3-10200 Brake for reel (T7-4-20170) is broken or the Connector is loose, or the strap is stuck, so the reel can’t release the strap.

  • Page 11: Strap Doesn't Join After Strapping

    TP-701 / TP-701P Q&A Strap doesn’t join after strapping Too much dirt on the surfaces of Heater Tongue (T7-1-12111), so PP strap can’t be melted by Heater Tongue. Please clean the both surfaces of Heater Tongue. (fine sandpaper is suggested) Weld cooling time is not enough, so the sealing area doesn’t have time to cooling.
  • Page 12 TP-701 / TP-701P Q&A Incorrect Installation of Heater Tongue will make it unworkable Please turn off the power and then hand tie these two screws HBS0520S & HBS0516S so Heater Bracket (T7-1-12121) is close to Heater Arm (T7-1-12430) and will not move. T7-1-12121 HBS0516S HBS0520S...
  • Page 13 TP-701 / TP-701P Q&A Rotate M1 motor Handle (T7-1-11240) to make Heater Tongue go between Slide Plate Heater tongue is (T7-1-10250) and Press Bar (T7-1-14110). Keep rotating the motor handle until the pressed by slide heater tongue is pressed between the Slide plate and press Plate (T7-1-10250) and Press Bar HBS0516S...

  • Page 14: Insufficient Strapping Tension

    TP-701 / TP-701P Q&A Turn on power and wait until the read y lamp is on. Check if Heater Tongue can move back and forth freel y. Check if Heater Tongue’s horizontal movement is not more than 1mm. If everything is in position, you could then tighten HN06S on the left hand side which we left it hand tied at point 4.
  • Page 15 TP-701 / TP-701P Q&A M3 Assistant Roller (T7-1-22180) touches the Lower Guide Ass’y (T7-1-264110) when tensioning and causes lack of pressure for tensioning. Please adjust the Lower Guide Ass’y T7-1-21120 T7-1-22180 T7-1-21110 T7-1-22170 T7-1-26110 Lack pressure for tensioning. Please turn the Nut (T7-1-22420) clockwise to increase the pressure.

  • Page 16: Four Corners Of Bandway Group Doesn't Move At The Same Time

    TP-701 / TP-701P Q&A 10. When machine is in home position, the gap between M3 GUIDE WHEEL(T7-1-21120 or T7-1-21122) and M3 Assistant Roller (T7-1-22180 or T7-1-22182) is bigger than 1.5 mm. (see the pictures below), so the pressure for tensioning is not enough. Please adjust the gap back to around 1.5mm.

  • Page 17: After Strapping Pp Strap Doesn't Get Cut Completely

    TP-701 / TP-701P Q&A VIII. After strapping PP strap doesn’t get cut completely Adjust the Cutter Holder (T7-1-10540) rightward to make it slight touched to the Press Bar (T7-1-14002). Press Bar (T7-1-14002) is worn. Turn to the other side for using or replace a new one. Front Bar (T7-1-15002) is worn.
  • Page 18 TP-701 / TP-701P Q&A 1.2 F1 FUSE(T6-6-40007) is burnt down. 1.3 M1brake get stuck or M1 malfunction makes M1 not able to turn. T7-1-11281 0.15~0.25mm T7-1-11270 1.4 The movement is stuck due to the abrasion of the plunger (T7-1-13120) of Rear Bar, Press Bar or Front Bar is abrasion.

  • Page 19: Strap Get Sealed But Doesn't Do Reversing (Or Incomplete Reversing) When Strapping

    TP-701 / TP-701P Q&A 1.6 If above are all ok, please replace with a new PCB (T7-6-10140 /T7-6-10141). Accumulator System malfunction: (slow flash: ON / OFF 1 second each) 2.1 M4 motor running over 10 sec because of strap struck or jam before accumulator. 2.2 The Pressure for strap accumulating is not enough, so the strap feeding time exceeds the protective setting (approx.
  • Page 20 TP-701 / TP-701P Q&A BR1910ZZ This drawing shows the position of T7-1-24110 Upper Guide (T7-1-24110), Guide Wheel (T7-1-23110) and BR1910zz Bearings. T7-1-23110 M2 motor T7-1-23131 is broken or connector (X2) is not well-connected or torn. T7-1-23131 Connector (X2) The Bearing (BR608ZZ) of the Brackets (T7-2-20180) in the corner of Bandway doesn’t touch the Left Bar (T7-2-10240) or Right Bar (T7-2-10250), so the Bandway doesn’t open enough to reverse the strap.

  • Page 21: Strap Doesn't Reach The Sealing Point When Doing Asf

    TP-701 / TP-701P Q&A The Pin (T7-2-10210) is too close to the Arch (T7-5-10610), so the strap gets stuck when doing reversing. Adjust the Pin to about 15mm from the Arch when the machine is at reverse point. T7-5-10610 T7-2-10210 15mm If above are all ok, please change PCB.
  • Page 22 TP-701 / TP-701P Q&A SQ5 (TF-007) is broken or poor connection (check if the 5 LED (LS5) from bottom on upper left corner on PCB, LED is on, LED is on when SQ5 is trigged) Problems with Start Switch (T6-6-10301), please refer to Q&A Question I. 5 M5 motor (T6-1-61210) is broken or poor connection makes Balance Bar (T7-3-10140 / T7-3-10141) not able to move..
  • Page 23 TP-701 / TP-701P Q&A The screws (HSS0506N) on the Actuator Lever are loose or stuck by Accumulator Box Cover (T7-3-10110), so the Balance Bar (T7-3-10140) doesn’t work. T7-3-10160 HSS0506N T7-3-10140 T7-3-10110 M4 Motor (T7-3-20211) is broken or poor connected. Connector T7-3-20211 The Pin (T7-2-10210) in Bandway is too close to the Arch, so the strap hit the Pin when doing feeding.

  • Page 24: Press Bar's Movement Is Unsmooth

    TP-701 / TP-701P Q&A 10. The F4 Fuse (T6-6-30036) of M5 Motor (T6-1-61210) is burnt down, so M5 Motor doesn’t work. 11. Problems with strap feeding, please refer to Q&A Question 3. 12. Please replace with new PCB(T7-6-10140/T7-6-10141) if above are ok. XII.

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