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01/18/08 Explanations For Each Model No. : TP-6000-1 : Single Phase Model TP-6000-3 : Three Phase Model TP-6000CE1 : Single Phase With CE Version TP-6000CE3 : Three Phase With CE Version...
01/18/08 PART I CONTENTS 1. Safety Instructions………..……..………………………. 2. Construction and Function of Units………..……..…….. 3. Technical Data …………………………..………………. 4. Control Panel …………………………..………………. Control Panel (CE Version) …………………………..… 5. Electric Control Unit …………………………..…………7~8 6. How to Load P.P. Strap ………………..……………….. 7. How to Operate …………..…………………………….. Recommend for Trouble-free Operation……..…………...
01/18/08 1. Safety Instructions (1) Before operating a. Please always wear proper eye protection and safety gloves before operating this machine. Eye protection must be worn Safety gloves must be worn b. Please make sure if the power voltage is correct. c.
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01/18/08 (5) Maintenance a. Please turn off the power before opening the top plate. b. Please do not touch the heater due to the high temperature. c. Be careful with the heater if you open the upper top plate. (6) Other remainders a.
01/18/08 2. Construction and Function of Units 1 Strapping head unit This unit is the most important part of the machine for cutting and sealing of P.P. strap. 2 Bandway unit This is the arch track through which P.P. strap forwards or reverses. 5 Feed unit Feeding and reversing of strap.
01/18/08 3. Technical Data Sealing method Heat 8 mm to 12 mm (3/8"-1/2") Strap width: Strap thickness: 0.55 mm up to 0.75 mm (0.022" - 0.03") Strap reel diameter: 200 mm (8" nominal) Width : 1430 mm (56.3") Depth: 620 mm (24.4") Table height: 810 mm (31.9") Electrical connection:...
01/18/08 4. Control Panel a. (For Standard Version) 1 Start switch 5 Auto/Hand selector switch This is the switch to start a strapping While selector switch is placed to the position operation. A strapping cycle is "AUTO", the machine will automatically strap completed only after actuation of the package when it is placed on the table and this switch.
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01/18/08 b. (For CE Version) 1 Start switch This is the switch to start a strapping operation A strapping cycle is completed only after actuation of this switch. 3 F/R switch (Feed and Reverse) After P.P. strap is fed and the main power switch is on, turn this switch counterclockwise to feed P.P.
01/18/08 5. Electric Control Unit a. (For Three Phase) Magnetic switch 6 Timers 7 & 8 Timer , T1 7 : This is a current protection device. This Timer, T1, determines In case of overload, the over load relay the time necessary for strap take-up will cut off power automatically.
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01/18/08 b. (For Single Phase) Timers 30 & 29 Timer, T1 30 : This Timer, T1, determines the time necessary for strap take-up. Set Timer, T1, bearing in mind the time required for strapping the minimum-size package. Normally, Timer T1 is set at about 0.3 seconds, but may have to be adjusted depending on a package size.
01/18/08 6. How to Load P.P. Strap . Ensure that the power supply switch is turned off before loading P.P. strap. Step 1 Place a strap coil on the reel drum according to the arrow direction as in- dicated on the Outer Flange 9 . After sliding on the coil, put the Outer Flange on the strap coil and tighten it using the Reel Nut Handle 10 .
01/18/08 7. How to Operate 8. Recommendations for Trouble-Free Operation For standard version : (1) Make sure to turn off the power supply Turn the power supply switch on. switch , when maintenance and/or exchange of strap coil is required. The pilot lamp lights up and the strap is automatically fed into the Accumulator Box.
01/18/08 9. Adjustments Tension strenght The tension knob is used to adjust the tension strenght for strapping. The range of strapping tension is 0-10, so that an operator can choose the adequate strapping tension for a package. Normal- ly, the knob position 4 or 5 is suitable for a carton box.
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01/18/08 Feed and take-up mechanism If this unit is not correctly adjusted, strap feed and take-up will become irregular. Normally, this unit is set to accept P.P. strap with the thicknesses of 0.55mm-0.6mm If a different strap thickness is used, adjust the section marked by a circle in the drawing so that the clearance between the Upper Roller Spring 23 and the Upper Shaft Spring Hook 24 should...
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01/18/08 Limit switches ( Movements of control unit) LS3, 31 controls the machine to stop at home position and is adjusted by Limit Switch Contactor, 32 . When LS1 is activated, the control unit stops and the strap starts reversing. In the control unit, the right Press Unit 37 rises up to the top and grips the strap under Slide Table, 38 .
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01/18/08 Amount of strap in Accumulator Box The machine has already been set in its Accumulator Box. However, some adjustment may be required, depending on the actual quality or thickness of the strap used. If adjustment is necessary, proceed as shown in the following drawing.
01/18/08 10. Installation of Arch Unit (1) Take the upper table 1 , 15 off. (2) Take the LH bandway 2 off. 6 TMS, M5x8 8 TMS, M6x8 11 HBS, M8x15 12 SW, M8 18 PW, M8 (A) (3) Slide the the arch unit 3 into the fixing brackets 4 and fix both sides of the arch frame with 11 12 18 .
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01/18/08 This bill of material, with the aid of illustrations, all the parts used in the TP-6000. When ordering, kindly submit a list using the descriptions, part no.s, and quantities as indicated. EXPLANATION OF BILL OF MATERIAL The following instructions are designed to assist you when ordering parts. 1.
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01/18/08 PART II CONTENTS Strapping Head Unit ………………………………………… 1~30 2. Bandway Unit ………………………………………………31~37-4 3. Accumulator Unit ………………………………………… 38~44 4. Reel Unit …………………………………………………… 45~51 Body Frame Unit ……………………………………………52~61-2 6. Electric Control Unit……………………………………… 62~69-1...
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01/18/08 STRAPPING HEAD UNIT T6-1-90000 T6-1-90012 T6-1-90013 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-90000 Strapping Head Unit (For 12mm) T6-1-90012 Strapping Head Unit (For 9mm) T6-1-90013 Strapping Head Unit (For 15.5mm) T6-1-10006 Cam Group (For 1PH) SEE PAGE 2 T6-1-10007 Cam Group (For 3PH) T6-1-20005 Slide Table Group (For 12mm)
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01/18/08 CAM GROUP T6-1-10006 T6-1-10007...
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01/18/08 PRESS GROUP T6-1-30000 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-1-30110 Press Arm Shaft T6-1-30120 Cutter Tension Spring Hook T6-1-30130 Upper Roller Spring T6-1-30140 Upper Shaft Spring Adjuster T6-1-30150 Press Tension Spring T6-1-30160 Cutter Tension Spring T6-1-30170 Press Arm End Plate BR6304ZZ Bearing, 6304ZZ ER15...
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01/18/08 RH, BLOCK ARM ASS'Y 1-3-1 T6-1-31000 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-31110 RH, Block Arm T6-1-31120 Upper Cutter T6-1-31120S Upper Cutter (Stainless Steel Model) T6-1-31130 Upper Cutter Pin T6-1-31140 RH, Block Spring BR628ZZ Bearing, 628ZZ SP0824 Spring Pin, 8x24 HBS0835H HBS, M8x35 (H) HN10...
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01/18/08 1-3-2 CENTER BLOCK ARM ASS'Y T6-1-32000 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-32110 Center Block Arm T6-1-32120 Universal Press T6-1-32120S Universal Press (Stainless Steel Model) T6-1-32130 Lower Cutter T6-1-32130S Lower Cutter (Stainless Steel Model) T6-1-32140 Cutter Spring Hook T6-1-32150 LH &...
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01/18/08 LH, BLOCK ARM ASS'Y 1-3-3 T6-1-33000 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-33110 LH, Block Arm T6-1-33120 Jaw Left T6-1-32150 LH & Center Block Spring BR628ZZ Bearing, 628ZZ SP0820 Spring Pin, 8x20 SP0622 Spring Pin, 6x22 MB2020 Metal Bush, 2020 -13-...
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01/18/08 TENSION GROUP T6-1-60000 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-1-60110 Tension Arm Shaft T6-1-60120 Tension Arm Spring T6-1-60130 Tension Adjusting Arm Spring T6-1-60140 Tension Arm Spacer T6-1-60150 Strap Cover T6-1-60160 Tension Arm Spring Hook L-Type BRHK2516 Bearing, HK2516 ER15 Snap Ring, E-15 BRIR202517 Bearing, IR202517...
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01/18/08 1-6-1 TENSION ARM ASS'Y T6-1-61000 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-61110 Tension Arm T6-1-61120 Tension Jaw Shaft T6-1-61130 Tension Arm Spring Hook I-Type T6-1-61140 Tension Jaw Spring T6-1-20250 Cam Follower, KR22xLL ER06 Snap Ring, E-6 HSS0810 HSS, M8x10 HN08 HN, M8 SW10...
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01/18/08 1-6-4 TENSION ADJUSTING ASS'Y T6-1-64000 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-64110 Tension Adjusting MB2015 Metal Bush, 2015 SP0645 Spring Pin, 6x45 -25-...
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01/18/08 1-6-5 T6-1-65000 TENSION ADJUSTING ARM ASS'Y REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-65110 Tension Adjusting Arm T6-1-65120 Tension Adjusting Arm Spring Hook MB2015 Metal Bush, 2015 SP0645 Spring Pin, 6x45 -26-...
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01/18/08 FEED GROUP T6-1-70010 T6-1-70011 T6-1-70012 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-70010 Feed Group (For 12mm) T6-1-70011 Feed Group (For 9mm) T6-1-70012 Feed Group (For 15.5mm) T6-1-70110 V-Belt M-21 T6-1-71000 Feed Ass'y (For 12mm) SEE PAGE 28 T6-1-71004 Feed Ass'y (For 9mm) T6-1-71005 Feed Ass'y (For 15.5mm) T6-1-72000...
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01/18/08 1-7-2 T6-1-72000 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-1-72110 Upper Adjusting Base T6-1-72120 Upper Adjusting Spring Hook T6-1-72130 Upper Adjusting Spring Rod T6-1-72140 Spring HBS0512 HBS, M5x12 HN06 HN, M6 SW05 SW, M5 -30-...
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01/18/08 BANDWAY UNIT T6-2-90008 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-2-10000 Bandway Group (For 12mm) SEE PAGE 32 T6-2-10004 Bandway Group (For 9mm) T6-2-10010 Bandway Group (For 15.5mm) T6-2-20000 Chute Arch Group SEE PAGE 35 -31-...
01/18/08 ACCUMULATOR UNIT T6-3-90004 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-3-90004 Accumulator Unit (For 12mm) T6-3-90005 Accumulator Unit (For 15.5mm) T6-3-90008 Accumulator Unit (For 9mm) T6-3-10000 Accumulator Group (For 12mm) SEE PAGE 39 T6-3-10003 Accumulator Group (For 9mm) T6-3-10004 Accumulator Group (For 15.5mm) SEE PAGE 43 T6-3-20000 Accumulator Box Group (For 12mm)
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01/18/08 ACCUMULATOR GROUP T6-3-10000 -39-...
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01/18/08 ACCUMULATOR GROUP T6-3-10000 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-3-10000 Accumulator Group (For 12mm) T6-3-10003 Accumulator Group (For 9mm) T6-3-10004 Accumulator Group (For 15.5mm) T6-3-10110 Balance Bar (For 12mm) T6-3-10111 Balance Bar (For 9mm) T6-3-10112 Balance Bar (For 15.5mm) T6-3-10120 Accumulator Balance Spring T6-3-10130...
01/18/08 REEL UNIT T6-4-90000 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-4-10000 Reel Guard Group SEE PAGE 46 T6-4-20000 Reel Control Group SEE PAGE 48 T6-4-20000S Reel Control Group (Stainless Steel Model) SEE PAGE 48 -45-...
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01/18/08 REEL CONTROL GROUP T6-4-20000 T6-4-20000S -48-...
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01/18/08 REEL CONTROL GROUP T6-4-20000 T6-4-20000S REF. PART NO. DESCRIPTION Q'TY REMARKS T6-4-20000 Reel Control Group T6-4-20000S Reel Control Group (Stainless Steel Model) T6-4-20110 Reel Unit Base T6-4-20130 Brake Tension Holder T6-4-20140 Brake Belt Tightener T6-4-20140S Brake Belt Tightener (Stainless Steel Model) T6-4-20150 Reel Shaft T6-4-20150S...
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01/18/08 REEL CONTROL GROUP T6-4-20000 T6-4-20000S REF. PART NO. DESCRIPTION Q'TY REMARKS TC-021 Split Pin TC-075 Center Drum 280mm (Option) T6-4-21000 Brake Belt Ass'y SEE PAGE 50 T6-4-22000 Free Slide Roller Ass'y SEE PAGE 51 HBS0625 HBS, M6x25 HBS0625S HBS, M6x25 (Stainless Steel Model) HBS0620 HBS, M6x20 HBS0620S...
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01/18/08 BODY FRAME UNIT T6-5-90004 REF. Q'TY PART NO. DESCRIPTION REMARKS Body Frame Group T6-5-10014 SEE PAGE 53 Body Frame Group (Stainless Steel T6-5-10014S Model) -52-...
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01/18/08 BODY FRAME GROUP T6-5-10014 -53-...
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01/18/08 BODY FRAME GROUP T6-5-10014 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-5-10047 Front Door (For Non CE Only) T6-5-10047S Front Door (Stainless Steel Model) (For Non CE Only) T6-5-10127 Front Door (For Non CE Only, Outside Tension) T6-5-10127S Front Door (Stainless Steel Model) (For Non CE Only, Outside Tension) T6-5-10122 Front Door (For CE)
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01/18/08 BODY FRAME GROUP T6-5-10014 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-5-11000 Upper Table, Front Set (For 850W) SEE PAGE 56 T6-5-11000S Upper Table, Front Set SEE PAGE 56 (Stainless Steel Model)(For 850W) T6-5-11009 Upper Table, Front Set (For 650W) T6-5-11009S Upper Table, Front Set (Stainless Steel Model)(For 650W)
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01/18/08 BODY FRAME GROUP T6-5-10014 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-5-10590 Upper Left Table, Rear Set (For 1050W) SEE PAGE 61 T6-5-10600 Upper Left Table, Rear Set (For 1250W) T6-5-10850 Upper Left Table, Rear Set (For 1450W) T6-5-10851 Upper Left Table, Rear Set (For 1650W) T6-5-10852 Upper Left Table, Rear Set (For 1850W) T6-5-10853...
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01/18/08 UPPER TABLE, FRONT SET 5-1-1 T6-5-11000 T6-5-11009 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-5-11000 Upper Table, Front Set (For 850W) T6-5-11009 Upper Table, Front Set (For 650W) T6-5-11110 Upper Table Front (For 850W) T6-5-11110S Upper Table Front (Stainless Steel Model) (For 850W) T6-5-11010 Upper Table Front (For 650W)
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01/18/08 5-1-5 T6-5-10550 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-5-10550 Upper Left Table, Front Set (For 1050W) T6-5-10560 Upper Left Table, Front Set (For 1250W) T6-5-10570 Upper Left Table, Front Set (For 1450W) T6-5-10571 Upper Left Table, Front Set (For 1650W) T6-5-10572 Upper Left Table, Front Set (For 1850W) T6-5-10573...
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01/18/08 UPPER LEFT TABLE, FRONT SET 5-1-5 T6-5-10550 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-5-11080 Upper Left Table Front (For 2050W) T6-5-11080S Upper Left Table Front (Stainless Steel Model)(For 2050W) T6-5-11090 Upper Left Table Front (For 2250W) T6-5-11090S Upper Left Table Front (Stainless Steel Model)(For 2250W) T6-5-11120 Table Roller (For 1050W~1450W)
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01/18/08 UPPER LEFT TABLE, FRONT SET 5-1-5 T6-5-10550 REF. PART NO. DESCRIPTION Q'TY REMARKS TMS0612 TMS, M6x12 TMS0612S TMS, M6x12 (Stainless Steel Model) SW06 SW, M6 SW06S SW, M6 (Stainless Steel Model) -60-2-...
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01/18/08 5-1-6 UPPER LEFT TABLE, REAR SET T6-5-10590 REF. Q'TY PART NO. DESCRIPTION REMARKS T6-5-10590 Upper Left Table, Rear Set (For 1050W) T6-5-10600 Upper Left Table, Rear Set (For 1250W) T6-5-10850 Upper Left Table, Rear Set (For 1450W) T6-5-10851 Upper Left Table, Rear Set (For 1650W) T6-5-10852 Upper Left Table, Rear Set (For 1850W) T6-5-10853...
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01/18/08 UPPER LEFT TABLE, REAR SET 5-1-6 T6-5-10590 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-5-12080 Upper Left Table Rear (For 2050W) T6-5-12080S Upper Left Table Rear (Stainless Steel Model)(For 2050W) T6-5-12090 Upper Left Table Rear (For 2250W) T6-5-12090S Upper Left Table Rear (Stainless Steel Model)(For 2250W) T6-5-11120 Table Roller (For 1050W~1450W)
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T6-6-10026 Electric Control Group (For 220V/3PH) T6-6-10027 Electric Control Group (For 380V/3PH) T6-6-10028 Electric Control Group (For 415V/3PH) T6-6-30024 Electric Box Group (For TP-6000-1) SEE PAGE 66 T6-6-40027 Electric Box Group (For TP-6000CE1) T6-6-50001 Electric Box Group (For TP-6000-3) T6-6-50002...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-10030 -63-...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-10030 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-6-10030 Electric Control Group (For 220V/1PH) T6-6-10008 Electric Control Group (For 100V/1PH) T6-6-10009 Electric Control Group (For 110V/1PH) T6-6-10019 Electric Control Group (For 240V/1PH) T6-6-10026 Electric Control Group (For 220V/3PH) T6-6-10027 Electric Control Group (For 380V/3PH) T6-6-10028...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-10030 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-6-30080 Motor (M3) (For 220V/1PH) T6-6-30056 Motor (M3) (For 100V/1PH) T6-6-30057 Motor (M3) (For 110V/1PH) T6-6-30058 Motor (M3) (For 240V/1PH) T6-6-10442 Motor (M3) (For 220V/3PH) T6-6-10444 Motor (M3) (For 380V/3PH) T6-6-10445 Motor (M3) (For 415V/3PH) T6-6-30200...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-10030 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-6-10980 Cable Gland (PG11) T6-6-30135 Lamp FTP0416A FTP, 4x16 (A) -65-3-...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-30024 T6-6-40027 TP-6000-1/TP-6000CE1 -66-...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-30024 T6-6-40027 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-6-30024 Electric Control Group (For 1PH, Non CE) T6-6-40027 Electric Control Group (For 1PH, CE) T6-6-30013 Connector (LS1.2.3.) T6-6-30014 Connector (Switch 2) T6-6-30015 Connector (Switch 1) T6-6-30016 Connector (LS4/Foot) T6-6-30017 Connector (Braker) T6-6-30018...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-30024 T6-6-40027 REF. PART NO. DESCRIPTION Q'TY REMARKS TMS0508 TMS, M5x8 T6-6-30047 EMI Filter T6-6-30049 Variable Resistor (1M) TMS0412 TMS, M4x12 (For CE) SW04 SW, M4 (For CE) HN04 HN, M4 (For CE) -67-1-...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-50001 T6-6-50002 TP-6000-3/TP-6000CE3 -68-...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-50001 T6-6-50002 REF. PART NO. DESCRIPTION Q'TY REMARKS T6-6-50001 Electric Control Group (For 3PH, Non CE) T6-6-50002 Electric Control Group (For 3PH, CE) T6-6-50110 Electric Box T6-6-50130 Panel T6-6-50140 Terminal (Ground) T6-6-50150 Terminal (Control)(Single in, single out) T6-6-50160 Magnetic Switch T6-6-50170...
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01/18/08 ELECTRIC CONTROL GROUP T6-6-50001 T6-6-50002 REF. PART NO. DESCRIPTION Q'TY REMARKS TMS0508 TMS, M5x8 T5-2-10500 Cable Gland (PG9) T6-6-10980 Cable Gland (PG11) T6-6-10340 Cable Gland (PG13.5) SW06 SW, M6 HN06 HN, M6 T6-6-50410 End Plate (Control) 01/2008 -69-1-...
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