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Mitsubishi Electric MR-J5 User Manual

Ac servo system, partner's encoder for melservo-j5
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Mitsubishi Electric AC Servo System
MR-J5 Partner's Encoder
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  Summary of Contents for Mitsubishi Electric MR-J5

  • Page 1 Mitsubishi Electric AC Servo System MR-J5 Partner's Encoder User's Manual -MR-J5-_G_ -MR-J5W_-_G_ -MR-J5-_A_...
  • Page 3: Safety Instructions

    SAFETY INSTRUCTIONS (Please read the instructions carefully before using the equipment.) To use the equipment correctly, do not attempt to install, operate, maintain, or inspect the equipment until you have read through this manual, installation guide, and appended documents carefully. Do not use the equipment until you have a full knowledge of the equipment, safety information and instructions.
  • Page 4 MEMO...
  • Page 5: Table Of Contents

    CONTENTS SAFETY INSTRUCTIONS..............1 U.S.
  • Page 6: Chapter 1 Linear Encoder

    LINEAR ENCODER Precautions • While the linear encoder and the linear servo motor should be oil and dust proofed, oil and dust proofing are especially important for the linear encoder. Contact the manufacturer of the linear encoder being used. • Use the linear encoder cables specified in this chapter. Using products other than those specified may cause a malfunction. •...
  • Page 7 For information on suitable operating environments and linear encoder specifications such as temperature, vibration resistance, and IP ratings, contact the product manufacturer. Linear encoder type Manufacturer Model Resolution Rated Effective Communication Absolute speed measurement method position length detection (Maximum) system ...
  • Page 8 *4 When using A/B/Z-phase differential output linear encoders, use the MR-J5-_-RJ_. *5 When using four-wire type linear encoders in a fully closed loop system, use the MR-J5-_-RJ_. When using four-wire type linear encoders for the scale measurement function, use the MR-J5-_-RJ_.
  • Page 9: Linear Encoder Manufactured By Mitutoyo (Absolute Type)

    The battery for the absolute position is not required when constructing an absolute position detection system. AT343A Cable structure Prepare a cable based on the following configuration diagram. ■ For linear servo motors • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 Linear servo motor thermistor MR-J5-_ Linear encoder...
  • Page 10 • MR-J5-_-RJ_ Encoder cable 2 Linear servo motor thermistor MR-J5-_-RJ_ Linear encoder AT343A Encoder cable 1 CN2L Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable Output cable When using an optional encoder (4) MR-J4THCBL03M (1) MR-EKCBL_M-H (3) Options manufactured by Page 74 MR-J4THCBL03M...
  • Page 11 • MR-J5-_-RJ_ MR-J5-_-RJ_ Rotary servo motor encoder CN2L Linear encoder Encoder cable 1 AT343A Conditions Encoder cable Output cable When using an optional encoder cable (1) MR-EKCBL_M-H (3) Options manufactured by Mitutoyo 2 m/5 m Part No.09BAA598A: 0.2 m Page 72 MR-EKCBL_M-H encoder cable Part No.09BAA598B: 2 m...
  • Page 12 ■Encoder cable 2 Receptacle: 36210-0100PL Servo amplifier-side Linear encoder-side Housing: 1-172161-9 Shell kit: 36310-3200-008 Connector pin: 170359-1 Plate (3M) (TE Connectivity or equivalent) Cable clamp: MTI-0002 (Toa Electric Industrial) THM2 THM1 View from the wiring side. THM1 THM2 Connector set: 54599-1019 (Molex) Linear servo motor View from the wiring side.
  • Page 13: At543A-Sc/At545A-Sc

    AT543A-SC/AT545A-SC Cable structure Prepare a cable based on the following configuration diagram. ■For the linear servo motor • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 Linear servo motor thermistor Linear encoder MR-J5-_ Encoder cable 1 AT543A-SC/AT545A-SC Output cable Head cable MR-J5W_-_G_ Branch cable...
  • Page 14 • MR-J5-_-RJ_ Encoder cable 2 Linear servo motor thermistor Linear encoder MR-J5-_-RJ_ Encoder cable 1 AT543A-SC/AT545A-SC CN2L Output cable Head cable Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable Output cable Head cable When using an optional...
  • Page 15 ■ For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ Linear encoder Encoder cable 1 MR-J5-_ AT543A-SC/AT545A-SC Output cable Head cable MR-J5W_-_G_ Branch cable SCALE CN2A CN2B Rotary servo motor encoder MOTOR Conditions Branch cable Encoder cable Output cable...
  • Page 16 Fabricating the encoder cable Fabricate the encoder cable using the MR-ECNM connector set as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 Receptacle: 36210-0100PL Servo amplifier-side Linear encoder-side Housing: 1-172161-9 Shell kit: 36310-3200-008 Connector pin: 170359-1 (3M) (TE Connectivity or equivalent)
  • Page 17 ■Encoder cable 2 Receptacle: 36210-0100PL Servo amplifier-side Linear encoder-side Housing: 1-172161-9 Shell kit: 36310-3200-008 Connector pin: 170359-1 Plate (3M) (TE Connectivity or equivalent) Cable clamp: MTI-0002 P5 (+5 V) (Toa Electric Industrial) LG (0 V) THM2 THM1 View from the wiring side. THM1 THM2 (+5 V)
  • Page 18: St743A/St744A/St748A

    ST743A/ST744A/ST748A Cable structure Prepare a cable based on the following configuration diagram. ■For linear servo motors • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 Linear servo motor thermistor MR-J5-_ Linear encoder Encoder cable 1 ST743A/ST744A/ST748A Head cable MR-J5W_-_G_ Branch cable CN2A SCALE CN2B...
  • Page 19 • MR-J5-_-RJ_ Encoder cable 2 Linear servo motor thermistor MR-J5-_-RJ_ Linear encoder Encoder cable 1 ST743A/ST744A/ST748A CN2L Head cable Branch cable SCALE Linear servo motor thermistor Equipment required to adjust and check signals Personal Software for computer Conversion unit signal adjustment...
  • Page 20 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ MR-J5-_ Encoder cable 1 Linear encoder ST743A/ST744A/ST748A Head cable MR-J5W_-_G_ Branch cable SCALE CN2A CN2B Rotary servo motor encoder MOTOR Equipment required to adjust and check signals Signal Personal...
  • Page 21 • MR-J5-_-RJ_ MR-J5-_-RJ_ Rotary servo motor encoder CN2L Encoder cable 1 Linear encoder ST743A/ST744A/ST748A Head cable Equipment required to adjust and check signals Signal Personal adjustment computer Converter unit software Conditions Encoder cable Head cable When using an optional encoder...
  • Page 22 Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 Connector set (optional) Servo amplifier-side Linear encoder-side Shell: HDAB-15S MR-J3CN2 Shield cover: HDA-CTH Receptacle: 36210-0100PL...
  • Page 23 ■Encoder cable 2 Connector set (optional) Servo amplifier-side Linear encoder-side Shell: HDAB-15S MR-J3CN2 Shield cover: HDA-CTH Plate Receptacle: 36210-0100PL (Hirose Electric or equivalent) Shell kit: 36310-3200-008 (3M) THM2 THM1 THM1 THM2 View from the wiring side. View from the wiring side. Linear servo motor thermistor Connector set: 54599-1019 (Molex)
  • Page 24: Linear Encoder Manufactured By Heidenhain

    • This linear encoder is a four-wire type. To use this linear encoder, change the servo parameter to select the four-wire type. Refer to the following. MR-J5-A User's Manual (Parameters) MR-J5-G/MR-J5W-G User's Manual (Parameters) • When using four-wire type linear encoders in a fully closed loop system or for the scale measurement function, use the MR- J5-_-RJ_.
  • Page 25 • MR-J5-_-RJ_ Encoder cable 2 Linear servo motor thermistor MR-J5-_-RJ_ Linear encoder LC 495M/LC 195M Encoder cable 1 CN2L (4) Output cable Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable Output cable LC 495M/LC 195M When using an optional...
  • Page 26 ■For fully closed loop system and scale measurement function • MR-J5-_-RJ_ Rotary servo motor encoder MR-J5-_-RJ_ Linear encoder Encoder cable 1 LC 495M/LC 195M CN2L (4) Output cable Conditions Encoder cable Output cable LC 495M/LC 195M When using an optional encoder (1) Options manufactured by Heidenhain (4) 547300-××...
  • Page 27 Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)
  • Page 28 ■Encoder cable 2 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Plate Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 5 V/sensor THM1 0 V/sensor View from the wiring side. Connector set: 54599-1019 THM1 Connector: 17-pin coupling (Molex) 291697-26 (female) THM2 (Heidenhain) THM2 Linear servo motor thermistor...
  • Page 29: Lic 4193M/Lic 4195M/Lic 4197M/Lic 4199M/Lic 2197M/Lic 2199M (Absolute Type)

    • These linear encoders are two-wire type or four-wire type. When using a four-wire type linear encoder, change the servo parameter to select the four-wire type. Refer to the following. MR-J5-A User's Manual (Parameters) MR-J5-G/MR-J5W-G User's Manual (Parameters) • When using four-wire type linear encoders in a fully closed loop system or for the scale measurement function, use the MR- J5-_-RJ_.
  • Page 30 • MR-J5-_-RJ_ Encoder cable 3, 4 Linear servo motor thermistor Linear encoder LIC 4193M/LIC 4195M/LIC 4197M/ Encoder cable 1, 2 LIC 4199M/LIC 2197M/LIC 2199M MR-J5-_-RJ_ Branch cable SCALE Head cable CN2L Linear servo motor thermistor Equipment required to adjust and check signals...
  • Page 31 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ (only for two-wire type) MR-J5-_ Linear encoder LIC 4193M/LIC 4195M/LIC 4197M/ Encoder cables 1, 2 LIC 4199M/LIC 2197M/LIC 2199M MR-J5W_-_G_ Branch cable SCALE Head cable CN2A CN2B Rotary servo motor thermistor...
  • Page 32 • MR-J5-_-RJ_ Rotary servo motor encoder MR-J5-_-RJ_ Encoder cables 1, 2 Linear encoder LIC 4193M/LIC 4195M/LIC 4197M/ LIC 4199M/LIC 2197M/LIC 2199M CN2L Head cable Equipment required to adjust and check signals Signal Personal adjustment computer Measuring device software Conditions Encoder cable...
  • Page 33 Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 (two-wire type) Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008...
  • Page 34 ■Encoder cable 2 (four-wire type) Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) 5 V/sensor 0 V/sensor View from the wiring side. Connector set: 54599-1019 Plate (Molex) Connector: 15-pin D-SUB (female) View from the wiring side. *1 Encoder cables that meet the following specifications are recommended.
  • Page 35 ■Encoder cable 3 (two-wire type) Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Plate Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 5 V/sensor THM1 0 V/sensor RQ, SD /RQ, /SD View from the wiring side. THM1 Connector: 15-pin D-SUB (female) Connector set: 54599-1019 THM2 (Molex)
  • Page 36 ■Encoder cable 4 (four-wire type) Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Plate Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 5 V/sensor THM1 0 V/sensor View from the wiring side. Connector set: 54599-1019 THM1 Connector: 15-pin D-SUB (female) (Molex) THM2 THM2 Linear servo motor thermistor...
  • Page 37: Lida 483/Lida 485/Lida 487/Lida 489/Lida 287/Lida 289 (Incremental Type)

    • This linear encoder is a four-wire type. To use this linear encoder, change the servo parameter to select the four-wire type. Refer to the following. MR-J5-A User's Manual (Parameters) MR-J5-G/MR-J5W-G User's Manual (Parameters) • When using four-wire type linear encoders in a fully closed loop system or for the scale measurement function, use the MR- J5-_-RJ_.
  • Page 38 Cable structure Prepare a cable based on the following configuration diagram. ■For linear servo motors • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 Linear servo motor thermistor Linear encoder Serial interface LIDA 483/LIDA 485/LIDA 487/ conversion unit LIDA 489/LIDA 287/LIDA 289 Encoder cable 1...
  • Page 39 • MR-J5-_-RJ_ Encoder cable 2 Linear servo motor thermistor Linear encoder Serial interface LIDA 483/LIDA 485/LIDA 487/ conversion unit LIDA 489/LIDA 287/LIDA 289 Encoder cable 1 MR-J5-_-RJ_ Head cable CN2L Branch cable SCALE Linear servo motor thermistor Equipment required to adjust and check signals...
  • Page 40 ■For fully closed loop system and scale measurement function • MR-J5-_-RJ_ Rotary servo motor encoder Linear encoder Serial interface conversion unit MR-J5-_-RJ_ LIDA 483/LIDA 485/LIDA 487/ Encoder cable 1 LIDA 489/LIDA 287/LIDA 289 CN2L Head cable Equipment required to adjust and check signals...
  • Page 41 Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)
  • Page 42 ■Encoder cable 2 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Plate Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 5 V/sensor THM1 0 V/sensor View from the wiring side. Connector set: 54599-1019 THM1 Connector: 15-pin D-SUB (female) (Molex) THM2 THM2 Linear servo motor thermistor AWG 24 to 20 THM1...
  • Page 43: Linear Encoder Manufactured By Magnescale

    • The battery for the absolute position is not required when constructing an absolute position detection system. SR77/SR87/SR75/SR85 Cable structure Prepare a cable based on the following configuration diagram. ■For the linear servo motor • MR-J5-_/MR-J5W_-_G_ MR-J5-_ MR-J5W_-_G_ Branch cable Linear encoder...
  • Page 44 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ MR-J5-_ Branch cable Linear encoder MR-J5W_-_G_ MR-J4FCCBL03M SR77/SR87/SR75/SR85 SCALE Encoder cable (model: CH33) CN2A CN2B Rotary servo motor thermistor MOTOR *1 This optional cable is manufactured by Magnescale and should be supplied by the customer.
  • Page 45: Sl710 + Pl101-Rm/Rhm (Incremental Type)

    SL710 + PL101-RM/RHM (incremental type) Cable structure Prepare a cable based on the following configuration diagram. ■For the linear servo motor • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 Linear servo motor thermistor Interpolator Linear encoder Encoder cable 1 MR-J5-_ MJ832 SL710 PL101-RM/RHM...
  • Page 46 • MR-J5-_-RJ_ Encoder cable 2 Linear servo motor thermistor Interpolator Linear encoder Encoder cable 1 MR-J5-_-RJ_ MJ832 SL710 PL101-RM/RHM CN2L Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable Interpolator When using an optional (4) MR-J4THCBL03M (1) Options manufactured by Magnescale...
  • Page 47 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ Encoder cable 1 MR-J5-_ Interpolator Linear encoder MJ832 SL710 PL101-RM/RHM MR-J5W_-_G_ Branch cable SCALE CN2A CN2B Rotary servo motor encoder MOTOR Conditions Branch cable Encoder cable Interpolator When using an optional...
  • Page 48 Fabricating the encoder cable used to connect the servo amplifier and interpolator Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 Connector set (optional) Servo amplifier-side Linear encoder-side...
  • Page 49 ■Encoder cable 2 Connector set (optional) Servo amplifier-side Interpolator-side Plug: 36110-3000FD MR-J3CN2 Shell kit: 36310-F200-008 Plate Plate Receptacle: 36210-0100PL (3M or equivalent) Shell kit: 36310-3200-008 (3M) -SD/ THM2 SD/RQ SD/RQ THM1 -SD/-RQ View from the wiring side. THM1 THM2 View from the wiring side. Linear servo motor thermistor Connector set: 54599-1019 (Molex)
  • Page 50: Sr27A/Sr67A

    SR27A/SR67A Cable structure Prepare a cable based on the following configuration diagram. ■For the linear servo motor • MR-J5-_/MR-J5W_-_G_ MR-J5-_ MR-J5W_-_G_ Branch cable Linear encoder MR-J4THCBL03M SR27A/SR67A CN2A SCALE Encoder cable (model: CH23) CN2B CN2C Linear servo motor thermistor *1 The connection to CN2C is for the MR-J5W3-_G_. The MR-J5W2-_G_ does not have CN2C.
  • Page 51 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ MR-J5-_ Branch cable Linear encoder MR-J5W_-_G_ MR-J4FCCBL03M SR27A/SR67A SCALE Encoder cable (model: CH23) CN2A CN2B Rotary servo motor encoder MOTOR *1 This optional cable is manufactured by Magnescale and should be supplied by the customer.
  • Page 52: Sq10 + Pq10 + Mq10 (Incremental Type)

    SQ10 + PQ10 + MQ10 (incremental type) Cable structure Prepare a cable based on the following configuration diagram. ■For linear servo motors • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 MR-J5-_ Linear servo motor thermistor Linear encoder Encoder cable 1 SQ10 MQ10 PQ10...
  • Page 53 • MR-J5-_-RJ_ Encoder cable 2 MR-J5-_-RJ_ Linear servo motor thermistor Linear encoder Encoder cable 1 SQ10 MQ10 CN2L PQ10 Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable When fabricating the encoder cable (3) MR-J4THCBL03M (1) MR-J3CN2 connector set (2) Junction connector Page 74 MR-J4THCBL03M...
  • Page 54 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ MR-J5-_ Encoder cable 1 Linear encoder SQ10 MQ10 PQ10 MR-J5W_-_G_ Branch cable SCALE CN2A CN2B Rotary servo motor encoder MOTOR Conditions Branch cable Encoder cable When fabricating the encoder cable...
  • Page 55 Fabricating the encoder cable used to connect the servo amplifier and interpolator Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 Connector set (optional) Servo amplifier-side MQ10 side...
  • Page 56 ■Encoder cable 2 Connector set (optional) Servo amplifier-side MQ10 side Plug: 10114-3000PE (3M) MR-J3CN2 Shell kit: 10314-52F0-008 (3M) Plate Plate Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 THM1 SQ-X THM1 THM2 View from the wiring side. Linear servo motor thermistor Connector set: 54599-1019 (Molex) AWG 24 to 20...
  • Page 57: Linear Encoder Manufactured By Renishaw

    • The absolute position battery is not required when constructing an absolute position detection system. RESOLUTE RL40M (absolute type) Cable structure Prepare cables based on the following configuration diagram. ■For the linear servo motor • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 MR-J5-_ Linear servo motor thermistor Linear encoder...
  • Page 58 • MR-J5-_-RJ_ Encoder cable 2 MR-J5-_-RJ_ Linear servo motor thermistor Linear encoder RESOLUTE RL40M Encoder cable 1 CN2L Output cable Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable Output cable When using a branch cable (3) MR-J4THCBL03M...
  • Page 59 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ MR-J5-_ Linear encoder Encoder cable 1 RESOLUTE RL40M Output cable MR-J5W_-_G_ Branch cable SCALE CN2A CN2B Rotary servo motor thermistor MOTOR Branch cable Encoder cable Output cable (3) MR-J4FCCBL03M...
  • Page 60 Fabricating the encoder cable Fabricate the encoder cable using the MR-J3CN2 connector set and junction connector as shown below. The encoder cable may be as long as 30 m. ■Encoder cable 1 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M)
  • Page 61 ■Encoder cable 2 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Plate Case Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 THM1 THM1 Connector: 15-pin D-SUB (female) THM2 View from the wiring side. Linear servo motor thermistor Connector set: 54599-1019 (Molex) AWG 24 to 20 THM2 THM1...
  • Page 62: Evolute El40M (Absolute Type)

    • The absolute position battery is not required when constructing an absolute position detection system. Cable structure Prepare cables based on the following configuration diagram. ■For the linear servo motor • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 MR-J5-_ Linear servo motor thermistor...
  • Page 63 • MR-J5-_-RJ_ Encoder cable 2 MR-J5-_-RJ_ Linear servo motor thermistor Linear encoder EVOLUTE EL40M Encoder cable 1 CN2L Output cable Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable Output cable When using a branch cable (3) MR-J4THCBL03M...
  • Page 64 • MR-J5-_-RJ_ MR-J5-_-RJ_ Linear encoder EVOLUTE EL40M Rotary servo motor encoder CN2L Output cable Encoder cable 1 Encoder cable Output cable (1) MR-J3CN2 connector set (2) Junction connector Linear encoder accessory Page 62 Encoder cable 1 9-pin D-SUB (female) Cable length: 0.5 m *1 Encoder cables are to be fabricated by the customer.
  • Page 65 ■Encoder cable 2 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Plate Case Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 THM1 THM1 Connector: 9-pin D-SUB (female) THM2 View from the wiring side. Linear servo motor thermistor Connector set: 54599-1019 (Molex) AWG 24 to 20 THM2 THM1...
  • Page 66: Linear Encoder Pslh041 Manufactured By Nidec Sankyo (Incremental Type)

    Linear encoder PSLH041 manufactured by NIDEC SANKYO (Incremental type) Cable structure Prepare cables based on the following configuration diagram. ■For the linear servo motor • MR-J5-_/MR-J5W_-_G_ Encoder cable 2 MR-J5-_ Linear servo motor thermistor Linear encoder PSLH041 Encoder cable 1...
  • Page 67 • MR-J5-_-RJ_ Encoder cable 2 MR-J5-_-RJ_ Linear servo motor thermistor Linear encoder PSLH041 Encoder cable 1 CN2L Output cable Branch cable SCALE Linear servo motor thermistor Conditions Branch cable Encoder cable Output cable When using a branch cable (3) MR-J4THCBL03M...
  • Page 68 ■For fully closed loop system and scale measurement function • MR-J5-_/MR-J5W_-_G_ MR-J5-_ Linear encoder Encoder cable 1 PSLH041 Output cable MR-J5W_-_G_ Branch cable SCALE CN2A CN2B Rotary servo motor encoder MOTOR Branch cable Encoder cable Output cable (3) MR-J4FCCBL03M (1) MR-J3CN2 connector set...
  • Page 69 ■Encoder cable 1 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) RQ | DT /RQ | /DT Plate Plate Connector: 15-pin D-SUB (female) View from the wiring side. Connector set: 54599-1019 (Molex) View from the wiring side. *1 Encoder cables that meet the following specifications are recommended.
  • Page 70 ■Encoder cable 2 Connector set (optional) Servo amplifier-side Linear encoder-side MR-J3CN2 Plate Plate Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) THM2 RQ | DT THM1 /RQ | /DT THM1 THM2 View from the wiring side. Connector: 15-pin D-SUB (female) Connector set: 54599-1019 Linear servo motor thermistor (Molex) AWG 24 to 20...
  • Page 71: A/B/Z-Phase Differential Output Linear Encoder

    A/B/Z-phase differential output linear encoder Precautions • When using A/B/Z-phase differential output linear encoders, use the MR-J5-_-RJ_. This section explains how to connect an A/B/Z-phase differential output linear encoder to a servo amplifier. Fabricate the encoder cable using an MR-J3CN2 connector set as shown in the following wiring diagram.
  • Page 72 Shield 30 m or less *1 For encoders without phase Z, set "1" in [Pr. PC45.2] (MR-J5-_A-RJ) or [Pr. PC27.2] (MR-J5-_G-RJ). *2 Securely connect the shielded wire to the ground plate (plate) of the connector. *3 Encoder cables that meet the following specifications are recommended when the current consumption of the linear encoder is 350 mA.
  • Page 73 Shield 30 m or less *1 For encoders without phase Z, set "1" in [Pr. PC45.2] (MR-J5-_A-RJ) or [Pr. PC27.2] (MR-J5-_G-RJ). *2 Securely connect the shielded wire to the ground plate (plate) of the connector. *3 When using an A/B/Z-phase differential output linear encoder, connect PSEL to the LG terminal.
  • Page 74: Chapter 2 Option Cables/Connector Sets

    OPTION CABLES/CONNECTOR SETS MR-EKCBL_M-H encoder cable Model explanations Model: Long bending life Long bending life Symbol Cable length [m] Cable structure The table below shows the structure of this option cable. IP rating Bending Length Core size Number Characteristics of one core Cable OD Recommended life...
  • Page 75: Mr-Ecnm Connector Set

    Internal wiring diagram Servo amplifier-side Linear encoder-side Plate MR-ECNM connector set The following shows the connector combination for this connector set. IP rating Parts Description IP20 Connector set MR-ECNM Scale-side connector on the branch cable Receptacle: 36210-0100PL Shell kit: 36310-3200-008 (3M) Connector set: 54599-1019 (Molex) Junction connector Housing: 1-172161-9...
  • Page 76: Mr-J4Thcbl03M Branch Cable

    MR-J4THCBL03M branch cable This branch cable is for connecting the linear encoder and the thermistor of the linear servo motor to the CN2 connector. Refer to the following when fabricating the branch cable using the MR-J3THMCN2 connector set. Page 78 Fabricating a branch cable for linear servo motors 0.3 m SCALE Plate...
  • Page 77: Mr-J4Fccbl03M Branch Cable

    MR-J4FCCBL03M branch cable This branch cable is for connecting the encoder and of a rotary servo motor and the load-side encoder to the CN2 connector. Refer to the following when fabricating the branch cable using the MR-J3THMCN2 connector set. Page 78 Fabricating a branch cable for a fully closed loop system 0.3 m MOTOR Plate...
  • Page 78: Chapter 3 Detailed Explanation Of [Al. 02A Linear Encoder Error 1]

    DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1] If the cause of [AL. 02A Linear encoder error 1] cannot be identified, confirm the alarm display details in MR Configurator2, then contact the manufacturer of the product being used. Alarm No. Detail [AL.
  • Page 79 MEMO 3 DETAILED EXPLANATION OF [AL. 02A LINEAR ENCODER ERROR 1]...
  • Page 80: Chapter 4 Appendix

    APPENDIX Fabricating a branch cable for linear servo motors Fabricate the branch cable using the MR-J3THMCN2 connector set as shown in the connection diagram of the following section. Page 74 MR-J4THCBL03M branch cable The branch cable length should be 0.3 m or less. Parts Description MR-J3THMCN2 connector set...
  • Page 81 MEMO 4 APPENDIX 4.2 Fabricating a branch cable for a fully closed loop system...
  • Page 82: Revisions

    ■Information related to MR-J5-_G_-RJ_ and MR-J5-_A_-RJ are released This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
  • Page 83: Warranty

    WARRANTY Warranty 1. Warranty period and coverage We will repair any failure or defect hereinafter referred to as "failure" in our FA equipment hereinafter referred to as the "Product" arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider.
  • Page 84: Trademarks

    TRADEMARKS MELSERVO is a trademark or registered trademark of Mitsubishi Electric Corporation in Japan and/or other countries. All other product names and company names are trademarks or registered trademarks of their respective companies. SH(NA)-030320ENG-B...
  • Page 86 SH(NA)-030320ENG-B(2001)MEE MODEL: MODEL CODE: HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14 , YADA-MINAMI 5-CHOME , HIGASHI-KU, NAGOYA , JAPAN When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications are subject to change without notice.