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tornos SAS 16.6 Instruction Manual

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ENGLISH VERSION TRANSLATED FROM THE ORIGINAL VERSION
INSTRUCTION MANUAL
SAS 16.6
TORNOS SA CH-2740 MOUTIER
http://www.tornos.ch
Caution!
Before handling the machine,
all users must read the and pay particular attention to the
"SAFETY INSTRUCTIONS" !
Keep this document for future reference.

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  • Page 1 ENGLISH VERSION TRANSLATED FROM THE ORIGINAL VERSION INSTRUCTION MANUAL SAS 16.6 TORNOS SA CH-2740 MOUTIER http://www.tornos.ch Caution! Before handling the machine, all users must read the and pay particular attention to the "SAFETY INSTRUCTIONS" ! Keep this document for future reference.
  • Page 3 Instruction manual - SAS 16.6 Identification I.1. Document Instruction manual SAS 16.6 No 300801_en Version manager Version Date Description 10/12 19/10/2012 First edition 300801_en - 12/12...
  • Page 4 Instruction manual - SAS 16.6 I.2. Manufacturer TORNOS SA Rue Industrielle 111 CH-2740 MOUTIER / SWITZERLAND Tel. +41 (0)32 494 44 44 Fax +41 (0)32 494 49 03 contact@tornos.ch www.tornos.ch I.3. Products SAS 16.6 300801_en - 12/12...
  • Page 5 Instruction manual - SAS 16.6 Behaviour in the event of an emergency 1. Keep calm 2. Think 3. Act Raise the alarm Ambulance Police Fire brigade Poisoning Doctor Hospital Who? Person raising the alarm. What? What happened? Where? Place, street, number, access, floor, etc.
  • Page 6 Instruction manual - SAS 16.6 300801_en - 12/12...

  • Page 7: Table Of Contents

    Instruction manual - SAS 16.6 TABLE OF CONTENTS Installation conditions ................1-1 Machine identification..................1-1 Machine dimensions..................1-2 1.2.1 Technical features and dimensions ..............1-2 1.2.2 Machine dimensions with the unprotected reel..........1-3 1.2.3 Machine dimensions with the unprotected with reel and protection ....1-4 1.2.4...
  • Page 8 0. - Instruction manual - SAS 16.6 Topping up liquids..................2-15 2.8.1 Cutting liquid tank ....................2-15 2.8.2 Oil tank........................2-16 Preparation of the machine for movement..........2-17 2.9.1 Disconnecting power sources ................2-17 2.9.1.1 Electrical power supply ....................2-17 2.9.1.2...

  • Page 9: Installation Conditions

    Fig. 1 The warning plate contains the following information: Location of parts Rep. Description Machine type Serial number Machine identification number Year of manufacture Mandatory! The serial number must be quoted for all contacts with TORNOS SA departments. 300801_en - 12/12...

  • Page 10: Machine Dimensions

    1. Installation conditions - Instruction manual - SAS 16.6 1.2. Machine dimensions 1.2.1. Technical features and dimensions Name Unit Value Number of spindles Maximum round bar release (diameter) Maximum hexagonal bar release (s/flat) Maximum square bar release Spindle speed (3 ranges according to stress) Range 1 –...

  • Page 11: Machine Dimensions With The Unprotected Reel

    Instruction manual - SAS 16.6 - 1. Installation conditions 1.2.2. Machine dimensions with the unprotected reel Fig. 2 3m bars 5049 2377 2469 4 m bars 6049 3377 3469 300801_en - 12/12...

  • Page 12: Machine Dimensions With The Unprotected With Reel And Protection

    1. Installation conditions - Instruction manual - SAS 16.6 1.2.3. Machine dimensions with the unprotected with reel and protection Fig. 3 3 m bars 5049 2377 2517 2101.5 4 m bars 6049 3377 3517 2760.5 300801_en - 12/12...

  • Page 13: Machine Dimensions With The Unprotected Sediment Tank

    Instruction manual - SAS 16.6 - 1. Installation conditions 1.2.4. Machine dimensions with the unprotected sediment tank Fig. 4 3m bars 5049 2377 2469 4 m bars 6049 3377 3469 300801_en - 12/12...

  • Page 14: Safety Clearance

    1. Installation conditions - Instruction manual - SAS 16.6 1.3. Safety clearance Mandatory! A clearance of at least 1 metre must be left for access all around the machine and its periphery This clearance space is reserved and authorised only to those people working on the machine for production or maintenance purposes.

  • Page 15: Conditions Of Use

    The floor needs to be sufficiently resistant to support the weight of the machine and all its components. TORNOS SA recommends a non-slip surface. We do not recommend the use of non-slip mats in other places. This could cause people to trip and fall.

  • Page 16: Operating Environment

    1. Installation conditions - Instruction manual - SAS 16.6 1.4.3. Operating environment 1.4.3.1. Temperature and ambient humidity Specifications Name Unit Value Maximum ambient humidity Room temperature of the workplace °C 5 - 35 Relative temperature °C +/- 15 Caution! All devices are used within the tolerances not reaching and not exceeding the limits of their operating specifications.

  • Page 17: Air Extraction Specifications

    Instruction manual - SAS 16.6 - 1. Installation conditions 1.4.4. Air extraction specifications 1.4.4.1. Minimum room volume Information! According to DIN 14497, the minimum room volume per machine must be 10m per kilogram of in order to allow use of the fire-fighting equipment (reference 5483).

  • Page 18: Energy Supply Connection Specifications

    1. Installation conditions - Instruction manual - SAS 16.6 1.5. Energy supply connection specifications 1.5.1. Electrical connection Setting the machine with the electric cabinet, see figure Connecting the electric cabinet to the mains If the machine is powered by another network than 380 V / 50 Hz, 400 V / 50 Hz, 420 V / 50 Hz, 440 V / 60 Hz, 460 V / 60 Hz, 480 V / 60 Hz, you need to connect the TM2 transformer (see also chapter XX) referring to the diagram SAS–16.6, no.

  • Page 19: Installation Characteristics

    Power active Installed power The machine SAS 16.6 is protected from short circuits and power surges by an FR2 circuit breaker of the electromagnetic and thermal type. Connect the power according to the real network measurements. The tolerances indicated in the table must not be surpassed in any event.
  • Page 20 1. Installation conditions - Instruction manual - SAS 16.6 Fig. 6  Network entrance inlet Fig. 7 300801_en - 12/12 1-12...

  • Page 21: Pneumatic Connection

    Instruction manual - SAS 16.6 - 1. Installation conditions 1.5.3. Pneumatic connection The machine is connected to the compressed air network according to the figure Air inlet is connected to E. An S outlet is provided for connecting an eventual air spray gun for the user.
  • Page 22 1. Installation conditions - Instruction manual - SAS 16.6 Fig. 8 300801_en - 12/12 1-14...

  • Page 23: Guard Opening/Closing

    Instruction manual - SAS 16.6 - 1. Installation conditions 1.6. Guard opening/closing Danger! Only a qualified person is authorised to work inside the electrical cabinets or on electrical parts. Information Rep. Access Procedure Starting condition Operator Maintenance access access Spindles...
  • Page 24 1. Installation conditions - Instruction manual - SAS 16.6 Fig. 9 300801_en - 12/12 1-16...

  • Page 25: Consumable Filling

    Instruction manual - SAS 16.6 - 1. Installation conditions 1.7. Consumable filling 1.7.1. Lubricants Warning! Comply with the list of recommended lubricants. 1.7.1.1. Lubricant equivalence table Lubricant form Recommended lubricants Oil for the centralised and necessary quantities greasing system Lubricant type...

  • Page 26: Restrictions

    TORNOS SA may not be held liable for any damage caused by non-compliance with these prohibitions Prohibited! Emulsion: TORNOS SA does not authorise the use of aqueous cutting oils (emulsion), on SAS 16.6 type machines . 300801_en - 12/12 1-18...

  • Page 27: Installation

    Instruction manual - SAS 16.6 - 2. Installation Installation 300801_en - 12/12...

  • Page 28: Work Environment (Specific To The Installation)

    2. Installation - Instruction manual - SAS 16.6 2.1. Work environment (specific to the installation) 2.1.1. Order and cleanliness Warning! Order and cleanliness around the machine are key factors for safety: Danger of slipping, falling and injury. Clean the floor around the machine regularly, ...
  • Page 29 Instruction manual - SAS 16.6 - 2. Installation  Conditions of use  Noise  Order and cleanliness  Quality of the floor  Safety clearance Fig. 1 300801_en - 12/12...

  • Page 30: Unpacking

    2. Installation - Instruction manual - SAS 16.6 2.2. Unpacking Crate type casing: remove all the nails with paper tubes (or unscrew all the screws) and lift out the  crate in one piece. Case: remove the nails from the pallet and walls.

  • Page 31: Installation

    Instruction manual - SAS 16.6 - 2. Installation 2.3. Installation Warning! All installations must be performed by a TORNOS technician or an authorised specialist who has taken an installation training course held by TORNOS SA. 2.4. Cleaning To prevent the mechanical parts from rusting during maritime transport, they are coated with a rustproof treatment.

  • Page 32: Alignment Of The Bolt-Making Machine / Bar Feeder

    Alignment of the bolt-making machine / bar feeder Warning! All installations must be performed by a TORNOS technician or an authorised specialist who has taken an installation training course held by TORNOS SA. Hard floor, without vibration. If not, make a base in cement. Place the entire machine on the 3 ...
  • Page 33 Instruction manual - SAS 16.6 - 2. Installation Fig. 3 300801_en - 12/12...

  • Page 34: Oil Recovery Tank

    2. Installation - Instruction manual - SAS 16.6 2.6. Oil recovery tank Starting condition: Levelled machine Step Description / Observation Slide the tank under the machine. Place it between the feet. Level the tank. Fig. 4 300801_en - 12/12...

  • Page 35: Connecting The Energy Supplies

    Instruction manual - SAS 16.6 - 2. Installation 2.7. Connecting the energy supplies The information in this chapter describes the operations to perform when the machine has been unpacked and placed where it will be used. 2.7.1. Electrical connection Information! The machine can be connected directly to the local mains or through an autotransformer.

  • Page 36: Connections Between The Basic Machine And The Electric Cabinet

    2. Installation - Instruction manual - SAS 16.6 2.7.1.1. Connections between the basic machine and the electric cabinet The connection from the electric panel to the machine is done using XS2 – XS3 – XS4 – XS5 – XS19 connectors and direct connections. These connectinos are locked mechanically to avoid all...

  • Page 37: Connection To The Local Mains

    Instruction manual - SAS 16.6 - 2. Installation 2.7.1.2. Connection to the local mains Warning! All installations must be performed by a TORNOS technician or an authorised specialist who has taken an installation training course held by TORNOS SA. Starting condition...

  • Page 38: Connection Via An Autotransformer

    2. Installation - Instruction manual - SAS 16.6 2.7.1.3. Connection via an autotransformer. Starting condition - Machine in place and stabilised. Step Action / Observation Disconnect the autotransformer (3) from the local mains electrical installation (4). • This is to be carried out by a qualified and authorised member of staff.

  • Page 39: Peripheral Options Device Connection

    Instruction manual - SAS 16.6 - 2. Installation 2.7.2. Peripheral options device connection Several options described above can be connected to the machine. These options are connected by intermediary connectors XS6 – 7 – 12 – 13 – 20 – 31 – 38 – 94.

  • Page 40: Pneumatic Connection

    2. Installation - Instruction manual - SAS 16.6 2.7.3. Pneumatic connection Mandatory! The machine must be supplied with dry air and without oil. If the air of your network contains oil or condensate it is necessary to install an air dryer at the circuit inlet to avoid malfunctioning or breakdowns of the machine.

  • Page 41: Topping Up Liquids

    Instruction manual - SAS 16.6 - 2. Installation 2.8. Topping up liquids 2.8.1. Cutting liquid tank For more information on the subject of cutting liquid, see the Logbook manual.  Starting condition - Machine in place and stabilised. Step Action / Observation Open the overflow panel on the rear cams (1).

  • Page 42: Oil Tank

    2. Installation - Instruction manual - SAS 16.6 2.8.2. Oil tank For more information on the subject of oils, see the Logbook manual.  Starting condition - Machine in place and stabilised. Step Action / Observation Remove the access panel to the pumps (3).

  • Page 43: Preparation Of The Machine For Movement

    Instruction manual - SAS 16.6 - 2. Installation 2.9. Preparation of the machine for movement The information contained in this chapter describes the operations to be carried out to move the machine (for example relocation to another space). For more information on unpacking the case, see the "Transportation Sheet".

  • Page 44: Pneumatic Power Supply

    2. Installation - Instruction manual - SAS 16.6 2.9.1.2. Pneumatic power supply Step Action / Observation Disconnect the supply pipe (1). Fig. 13 2.9.2. Emptying liquids 2.9.2.1. Cutting liquid Information! The cut-off liquid must be pumped using an external pump and stored in appropriate containers.

  • Page 45: Moving The Machine

    Instruction manual - SAS 16.6 - 2. Installation 2.10. Moving the machine 2.10.1. Lifting the machine Starting conditions - Guard covers closed. - Electrical and pneumatic supplies disconnected. Step Action / Observation Danger! The mobile parts must be locked by transport clamps.
  • Page 46 2. Installation - Instruction manual - SAS 16.6 300801_en - 12/12 2-20...

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