Related Manuals for tornos DECO 20/10 PTO
Summary of Contents for tornos DECO 20/10 PTO
- Page 1 TB-DECO PROGRAMMING MANUAL (BASIC) DECO 20/10 PTO DECO 20/8 PTO DECO 26/10 PTO DECO 26/8 PTO TORNOS SA CH-2740 MOUTIER http://www.tornos.ch Copyright © 1999-2012...
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Page 2: Table Of Contents
TABLE OF CONTENTS 1. INTRODUCTION..........MONO PTO MACHINES. -
Page 3: Introduction
1. INTRODUCTION 1.1 MONO PTO MACHINES This document was devised for user reference during part programming. These machines feature more sophisticated technology (PTO) than previous machines (PNC). This technological progress explains the existing differences with the previous Deco and EvoDECO machines. The main differences are: ... -
Page 4: Machine Specifications
2. MACHINE SPECIFICATIONS 2.1 SYNOPTIC TABLE Page 4 of 26... -
Page 5: Names Of Axes
2.2 NAMES OF AXES AXES Description Vertical X mainwork gang 1 Headstock Z Vertical Y mainwork gang 1 Headstock C axis Tools A axis Vertical X mainwork gang 2 Vertical Y mainwork gang 2 Tools A axis X on frontwork gang Z on frontwork gang Tool C axis X Tailstock... -
Page 6: Axis Travel
2.3 AXIS TRAVEL DECO20: AXES Guidebush Reference Soft limits + Soft limits - Travel 167.5 167.5 117.5 Fixed Turning guidebushes Auto-adjustable 167.5 167.5 117.5 407.5 407.5 202.5 DECO26: AXES Guidebush Reference Soft limits + Soft limits - Travel 167.5 167.5 117.5 Fixed Turning... -
Page 7: Names Of Spindles
2.4 NAMES OF SPINDLES SPINDLES Description Headstock spindle Mainwork gang 1 tool spindle Mainwork gang 2 tool spindle Frontwork tool spindle Tailstock Backwork tool spindle 2.5 MAXIMUM SPINDLE SPEED DECO20: SPINDLES Max speed 10,000 5,500 8,000 6,000 10,000 8,000 DECO26: SPINDLES Max speed 8,000... -
Page 8: Kinematics
2.6 KINEMATICS Page 8 of 26... -
Page 9: Programming
3. PROGRAMMING 3.1 CREATING A PART Below is the part creation procedure: Preliminary study No. Action / Observation Study the drawing. Establish a draft operation plan with the necessary tools Write the detailed operation plan. Computer No. Action / Observation Create a new part using the TB-DECO wizard. -
Page 10: Model With Contents Of Operations
3.2 MODEL WITH CONTENTS OF OPERATIONS Bar feeding Cut-off End of cutting G912 Zero offset calculation (G911) Cutting tool Cutting tool indexing Zero offsets G56 Z11 retraction Cutting position in Z and G55 Z11 Retraction of mainwork gang 2 to the reference pos. -
Page 11: Operation Grid
3.3 OPERATION GRID CUSTOMER: ORDER NO.: PART NO.: PROG. NO.: Z11 X11 Y11 Z11 X12 Y12 Z31 X31 Z41 X41 Y41 Page 11 of 26... -
Page 12: Tools
3.4 TOOLS 3.4.1 Names of tools On Mono spindle machines with PTO technology, the tools are numbered using 5 digits. This is the numbering principle: Tool Station Tool system Support Geometry Tool Tool geometry Tool support Station Tool (2 digits) system Station (P) Spindle... -
Page 13: Positions Of Standard Tool-Holders
3.4.2 Positions of standard tool-holders Standard tool-holders Pin position Positions used Tool number 1 Axes Position (Support) used 1101 1101 1101 X11, Y11, Z11 Mainwork gang 1 1102 1102 1102 X11, Y11, Z11 Mainwork gang 1 1103 1103 X11, Y11, Z11 Mainwork gang 1 1103 1104... -
Page 14: Tool Geometries
3.4.3 Tool geometries 3.4.3.1 Mainwork gang 1 and 2 Stationary tools fitted on mainwork gangs 1 and 2 Geometries: Standard Mainwork gang 1 X= 127.5 Y= 4 Z= -20 Mainwork gang 2 X= 127.5 Y= -4 Z= -20 Geometries: Presetter X = +127.5 Mainwork gang 1 X= 0... -
Page 15: Cross Backwork
3.4.3.3 Frontwork unit Tools fitted on the frontwork attachment Geometries: Standard X= 0 Z= 187.5 Geometries: Presetter X= 0 Z= 0 Z(-220) Z = +187.5 3.4.3.4 Cross backwork Cross stationary tools fitted in backwork Geometries: Standard X= -127.5 Y= 4 Z= 40 X= -127.5 Y= -4... -
Page 16: Turning Cross Backwork
3.4.3.5 Turning cross backwork Turning cross tools in backwork Geometries: Standard X= -127.5 Y= 0 Z= 45 Geometries: Presetter X= 0 Y= 0 Z= 45 3.4.3.6 Axial backwork gang tools Cross tools fitted in backwork Geometries: Standard X= 25 Y= 0 Z= 187.5 Geometries: Presetter X= 0... -
Page 17: Tool Grid
3.4.4 Tool grid Page 17 of 26... - Page 18 3.5 G CODES G Code Definition Linear interpolation in fast feed. Linear interpolation. Clockwise circular interpolation. Anti-clockwise circular interpolation. Delay in [s] at 100% load. Selection of main work plane (X, Y) or (X, C) Selection of main work plane (Z, X) Selection of main work plane (Y, Z) or (C, Z) Radius on the edge.
- Page 19 Related contouring mode. (G64=G191) Cancellation of G69. Calculation in 360 module for rotary axis. Interpretation of values programmed in inches. (Not for tools) Metric interpretation of values. (not for tools) Linear extension on nose correction. Circular extension on nose correction. Axis selection for the main interpolation plane.
- Page 20 G901 Transfer of machine No. to the CNC. G903 Tool indexing. (by circular interpolation) G909 Global variable control and storage. (Program initialisation) G910 Initial cutting. G911 Zero offset calculation, based on part length. G912 Feed a new part. G913 End of bar management. G914 Spindle feed and new bar facing.
- Page 21 3.6 M CODES M Code Definition Unconditional program stop. Conditional program stop. Start spraying. Stop spraying. Close main spindle collet. Open main spindle collet. Detector tool breakage check 1. Detector part presence check 1. Detector tool breakage check 2. Detector part presence check 2. Detector tool breakage check 3.
- Page 22 M161 Manipulator arm or part catcher retract. M162 Manipulator arm rotation. M163 Manipulator arm rotation return. M164 Manipulator arm collet closed. M165 Manipulator arm collet open. M166 Manipulator arm to guidebush feed. M167 Manipulator arm feed in backwork. M180 Advance ejector long parts M181 Retract ejector long parts.
- Page 23 M531 M14 M1 Start spraying valve 4. 15 bar pump with 3 outlets. M532 M1 M0 Stop High Pressure Pump. M532 M1 M1 Start High Pressure Pump. M532 M11 M0 HP pump. (120-340bars solenoid valve YV70 closing) M532 M11 M1 HP pump.
- Page 24 M841 M2 M2000 Counter spindle cleaning -> Air with Timer. M841 M4 M2000 Counter spindle cleaning -> Oil with Timer. M890 Auxiliary spindle. (HF, analog,…) (rotation activation) (speed in M200) M891 Auxiliary spindle. (HF, analog,…) (rotation deactivation) M901 M1 M0 Deactivation of output 1 on optional socket 1.
- Page 25 M3103 Rotation S31. (clockwise) M3104 Rotation S31. (counterclockwise) M3105 Stop S31. M4103 Rotation S41. (clockwise) M4104 Rotation S41. (counterclockwise) M4105 Stop S41. M4203 Rotation S42. (clockwise) M4204 Rotation S42. (counterclockwise) M4205 Stop S42. Mxx18 Synchronisation of spindle phase N°xx. Mxx19 Oriented stop of the spindle N°xx.
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