tornos DECO 13a Quick Reference
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tornos DECO 13a Quick Reference

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QUICK REFERENCE
DECO 13a
en 300417
Printed in Switzerland Copyright E1999−2008

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ahmad sean tabatabai
March 12, 2025

hello, is there an overview pictorial of the front, back, spindle, collet, bar loader of this machine? Thank you.

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Summary of Contents for tornos DECO 13a

  • Page 1 QUICK REFERENCE DECO 13a en 300417 Printed in Switzerland Copyright E1999−2008...
  • Page 2 The original language of the instructions to be referred to is French. The hazards of misinterpreting the instructions can be considerably reduced by following the training courses organized and offered by TORNOS S.A. TORNOS SA − CH−2740 MOUTIER − http://www.tornos.ch...

  • Page 3: Table Of Contents

    QUICK REFERENCE − DECO 13A CONTENTS GENERAL ........
  • Page 4 QUICK REFERENCE − DECO 13A DOWNLOAD A PROGRAM ......DOWNLOAD A PROGRAM OVER RS−232 CABLE ..

  • Page 5: General

    QUICK REFERENCE − DECO 13A GENERAL ZERO DATUM SYMBOLS Machine Zero, fixed point on the machine Part Zero, moving point on the part face Tool Zero, reference point for tool geometries AXIS TRAVEL Axes Position Position Reference Travel min. max.

  • Page 6: Nc Keyboard

    QUICK REFERENCE − DECO 13A NC KEYBOARD from 1 to 6 from 7 to 12 POSITION (Display all axes) PROGRAM (Output / Input a program) OFFSET SETTING SHIFT CANCEL INPUT (Enter data) SYSTEM (Access to data) MESSAGE (Display messages / alarms) GRAPH (Display axis position) ALTER (e.g.

  • Page 7: Control Panel

    QUICK REFERENCE − DECO 13A CONTROL PANEL en 300417 − 04/08...

  • Page 8: Control Panel Description

    QUICK REFERENCE − DECO 13A CONTROL PANEL DESCRIPTION Emergency Stop NC ON NC OFF Power ON Power OFF F1−F5 Functions Axis / Channel Selector Mode Selector Axis speed variation Key Selector Axis Feedrate Override (decr.) Axis Feedrate Override (incr.) Spindle Speed Override (decr.) Spindle Speed Override (incr.)

  • Page 9: G−Functions (Preparatory)

    QUICK REFERENCE − DECO 13A G−FUNCTIONS (PREPARATORY) Code Function Grp. Linear interpolation Circular interpolation, cw Circular interpolation, ccw Dwell [s] at 100% override Loop Start Circular chamfer link L = radius Linear chamfer link L = width Referencing Threading, constant lead...
  • Page 10 QUICK REFERENCE − DECO 13A Code Function Grp. Additional zero offset (datum shift) against ini- tial coordinate system (Part Zero). Cancels G54. Zero offset (datum shift) against Machine Zero. Initial G56 settings, processed at each program start, are those entered in Part Manager...
  • Page 11 QUICK REFERENCE − DECO 13A Code Function Grp. G90* Absolute dimension Incremental dimension Asynchronous feedrate [mm/min] G95* Synchronous feedrate [mm/rev] G100 Rapid traverse (unproductive) G113 Loop End G130 Start of threading specification G131 End of threading specification G190* Exact stop (between segments)
  • Page 12 QUICK REFERENCE − DECO 13A Code Function Grp. G550 Cancelling of polygon mode S5 spindle activa- ted over G551. Polygon mode to be cancelles over a M505 or M503 S function. G551 Activation of S5 spindle (identified by hundreds) in polygon mode R2 Q−0 does not reverse the sense of rotation...

  • Page 13: Function Groups

    QUICK REFERENCE − DECO 13A FUNCTION GROUPS Each G−function belongs to a group 1 to 10. Group No. specifies proces- sing order for these functions in a block. Functions are processed in the following order: Group 1 : System Commands Group 2 : Modal G−Functions...

  • Page 14: G9Xx Macros

    QUICK REFERENCE − DECO 13A G9XX MACROS G900 Spindle ON G901 Program sequence. To be inserted once only at each program start G902 Override limit G903 Tool change (indexing) G904 Workpiece cutting−off at constant surface speed G910 Initialize (INIT.PGM) Initial cutoff G911 Z1 Zero Offset (PIECE.PGM)

  • Page 15: Global Part Variables

    QUICK REFERENCE − DECO 13A GLOBAL PART VARIABLES #3000 Cutoff Tool No (11,12,13,14,15,21,22,23,24,25). Bar diameter s #3001 #3002 Initial cutoff feedrate (after RESET and new bar) [mm/rev;inch/rev] Positive part length s #3003 Feeding allowance for offset tool s #3004 Positive deburring shift s...

  • Page 16: Global Program Variables

    QUICK REFERENCE − DECO 13A 1.10 GLOBAL PROGRAM VARIABLES #2011 X1 Position <PR> at end−of−cutoff, accounting for LX of cutoff tool #2012 Z1 Position <PR> for cutoff (part length) #2013 Z4 Position <MC> before part in cutoff position and accounting for #3012 #2014 Z4 Position <MC>...

  • Page 17: M−Functions

    QUICK REFERENCE − DECO 13A 1.11 M−FUNCTIONS Code Function Note Program stop, optional Enter separate block DO1921 Program stop unconditional with reset (DO1922) Coolant ON (DO1904) Coolant OFF (DO1905) Close spindle collet (clamp) (DO1901) Open spindle collet (unclamp) (DO1900) End−of−part signal;...
  • Page 18 QUICK REFERENCE − DECO 13A Code Function Note M103 S1 spindle rotating ON (cw) (DO1700) Disregards Param. W. M104 S1 spindle rotating ON (ccw) (DO1700) Disregards Param. W. M105 S1 spindle OFF (DO1700) Disregards Param. W. M110 Close pickoff−spindle collet...
  • Page 19 QUICK REFERENCE − DECO 13A Code Function Note M172 Enable Z4 servo−lag check (DO1892) M173 Disable Z4 servo−lag check (DO1893) M180 Long parts, forth travel of ejector (DO1980) M181 Long parts, back travel of ejector (DO1981) M182 Long parts, forth travel of ejection...
  • Page 20 QUICK REFERENCE − DECO 13A Code Function Note M203 S2 spindle rotating ON (cw) (DO1701 if 4 spindles) Disregards Param. W. M204 S2 spindle rotating ON (ccw) (DO1701 if 4 spindles) Disregards Param. W. M205 S2 spindle OFF (DO1701 if 4...
  • Page 21 QUICK REFERENCE − DECO 13A Code Function Note M404 S4 spindle rotating ON (ccw) (DO1703 if 4 spindles) Dis- regards Param. W. M405 S4 spindle OFF (DO1703 if 4 spindles) Dis- regards Param. W. M418 S4 spindle synchro phase Disregards Param.
  • Page 22 QUICK REFERENCE − DECO 13A Code Function Note M604 S6 spindle rotating ON (ccw) M605 S6 Spindle OFF M800 DO setting M801 Enforce new path creation Enter separate block and with no parameters M811 Enable Output 1 on Optional Socket...
  • Page 23 QUICK REFERENCE − DECO 13A Code Function Note M825 Generate 100 [ms] impulse to enable (CO1774) Socket 2 check. Check is over as soon as code processing starts M831 Enable Output 1 on Optional Socket (DO1803/ DO1805) M832 Disable Output 1 on Optional Socket...
  • Page 24 QUICK REFERENCE − DECO 13A Code Function Note M883 Air OFF, LASER sens. 2 in MDI mode M884 Air ON, LASER sensor 3 in MDI mode M885 Air OFF, LASER sens. 3 in MDI mode M886 Coolant ON + Flush pickoff−spindle...
  • Page 25 QUICK REFERENCE − DECO 13A Code Function Note Modal Function. Function remains active until replaced by another function of same group Sequential Function. Function remains active in programmed seg- ment only. Digital output Resp. All functions with the (anticipated) response−enabling Yes in the...

  • Page 26: T−Functions

    QUICK REFERENCE − DECO 13A 1.12 T−FUNCTIONS X1Y1 Mainwork Gang Tools 1st geometry 2nd geometry Support X2Y2 Mainwork Gang Tools 1st geometry 2nd geometry Support Frontwork Gang Tools 1st geometry 2nd geometry Support en 300417 − 04/08...
  • Page 27 QUICK REFERENCE − DECO 13A Axial Backwork Gang Tools: 1st geometry 2nd geometry Support Radial Backwork Gang Tools 1st geometry 2nd geometry Support T40: Pickoff spindle geometrics for part pickoff T50: Gripper / cage geometrics for part ejection en 300417 − 04/08...

  • Page 28: Kinematics

    QUICK REFERENCE − DECO 13A 1.13 KINEMATICS en 300417 − 04/08...

  • Page 29: Axis No

    QUICK REFERENCE − DECO 13A 1.14 AXIS NO. AXIS MDI Mode MEM Mode X Channel 1 01XX Y Channel 1 02XX U Channel 1 03XX V Channel 1 04XX Z Channel 1 05XX W Channel 1 06XX X Channel 2...

  • Page 30: Operate Machine Functions Referencing

    QUICK REFERENCE − DECO 13A OPERATE MACHINE FUNCTIONS REFERENCING 2.1.1 Reference All Axes Note: If there is a collision risk, first JOG axes before you reference them. Actions Comments Turn barfeeder thrust off Press RESET Set Mode Selector on Open both collets...

  • Page 31: Reference Axis By Axis

    QUICK REFERENCE − DECO 13A 2.1.2 Reference Axis by Axis: Note: If there is a collision risk, first JOG axes before you reference them. Actions Comments Turn barfeeder thrust off to ref- erence Z1 Select axis: Selector on Turn barfeeder thrust off.

  • Page 32: Manual Data Input (Mdi) Operation

    QUICK REFERENCE − DECO 13A MANUAL DATA INPUT (MDI) OPERATION Actions Comments Press RESET Set Mode Selector on MDI Press once / twice PROG to see this pointer indicating >_ where to tip in: Tip in: M... S... Press EOB...

  • Page 33: Jog An Axis

    QUICK REFERENCE − DECO 13A JOG AN AXIS Actions Comments Press RESET Select axis Set Mode Selector on JOG Reduce feedrate if required Move axis en 300417 − 04/08...

  • Page 34: Increment An Axis

    QUICK REFERENCE − DECO 13A INCREMENT AN AXIS Actions Comments Press RESET Select axis Select increment Note: X1 = 0.0001 mm Move axis en 300417 − 04/08...

  • Page 35: Auto Mode

    QUICK REFERENCE − DECO 13A AUTO MODE Actions Comments Press RESET Set Mode Selector on AUTO Press POS to display the work condition Reduce feedrate if required Press CYCLE START en 300417 − 04/08...

  • Page 36: Run A Program At 5% Feedrate Forward

    QUICK REFERENCE − DECO 13A RUN A PROGRAM AT 5% FEEDRATE FORWARD Actions Comments Press CYCLE START in AUTO Press CYCLE STOP Hold down +. to advance at 5%. Release the key to stop. EDIT TOOL WEAR OFFSET Actions Comments...

  • Page 37: Disable X3−Z3−S3 & X4−Y4−Z4 Axis

    QUICK REFERENCE − DECO 13A DISABLE X3−Z3−S3 & X4−Y4−Z4 AXIS Actions Comments Press RESET Reference machine. Set Mode Selector on MDI Press POS Press this softkey Press this softkey (STATAX) Press to select axis Press this softkey (INACTI) en 300417 − 04/08...

  • Page 38: Download A Program

    QUICK REFERENCE − DECO 13A DOWNLOAD A PROGRAM DOWNLOAD A PROGRAM OVER RS−232 CABLE Preparatory steps on the PC Actions Comments Open program DNC−DECO V5 Click menu PORT/FLASH Click menu SETUP Check off ON PORT Click Preparatory steps on the machine...

  • Page 39: Downloading A Program Over Rs−232

    QUICK REFERENCE − DECO 13A DOWNLOADING A PROGRAM OVER RS−232 Δ Attention ! First Regenerate All (subroutine, TB−DECO) with correct *.DBMs and delete all programs Actions Comments Press RESET Quit Channel 2 Set Mode Selector on EDIT Press PROG Tip in O−9999 (upper case O and not zero: 0).
  • Page 40 QUICK REFERENCE − DECO 13A Press this softkey:(READ) Prepare your PC. Press this softkey: [EXEC] Letters LSK flash. SEND PROGRAM Note: FROM THE PC Click DOWNLOAD Stand by until flashing stops. INPUT flashes. Convert a Program: Press PROG Press this softkey: (CONV 1) to convert all;...

  • Page 41: Download A Program With Memory Card

    QUICK REFERENCE − DECO 13A DOWNLOAD A PROGRAM WITH MEMORY CARD Preparatory steps on the PC Actions Comments Open program DNC−DECO V5 Click menu PORT/FLASH Click menu SETUP Check off ON FILE Click CHANGE Select drive Click Preparatory steps on the machine...

  • Page 42: Downloading A Program With Memory Card

    QUICK REFERENCE − DECO 13A DOWNLOADING A PROGRAM WITH MEMORY CARD: Actions Comments First Regenerate All (subrou- tine) and load a program on the MEMORY CARD. Press RESET Quit Channel 2 Set Mode Selector on EDIT Press PROG Tip in O−9999 (upper case O and not zero: 0).
  • Page 43 QUICK REFERENCE − DECO 13A Select Program No. Press this softkey: (F−SET) Press this softkey: (EXEC) Note: “INPUT” flashes. Stand by until flashing stops. Das Programm konvertieren Press PROG: Press this softkey: (CONV 1) to convert all; (CONV 3) to convert all except offsets.

  • Page 44: Restore Offsets

    QUICK REFERENCE − DECO 13A RESTORE OFFSETS This function is particularly useful when a CONV 1 is necessary (adding a tool). With this function you can retrieve OFFSETS of the other tools. Actions Contents After loading the tables: Press this softkey: (CONV. 1)

  • Page 45: Drive

    QUICK REFERENCE − DECO 13A DRIVE en 300417 − 04/08...

  • Page 46: 307005) S2 Drive (X2 / Y2)

    QUICK REFERENCE − DECO 13A (307005) S2 DRIVE (X2 / Y2) en 300417 − 04/08...

  • Page 47: 307009) S5 Drive (X4)

    QUICK REFERENCE − DECO 13A (307009) S5 DRIVE (X4) 4.2.1 Arrangement of the drive belt S5 en 300417 − 04/08...

  • Page 48: 307010) S6 Drive (X1 / Y1)

    QUICK REFERENCE − DECO 13A (307010) S6 DRIVE (X1 / Y1) en 300417 − 04/08...

  • Page 49: 307011) S3 Drive (X3 / Z3)

    QUICK REFERENCE − DECO 13A (307011) S3 DRIVE (X3 / Z3) 4.4.1 Arrangement of the drive belt S3 en 300417 − 04/08...

  • Page 50: Miscellaneous

    QUICK REFERENCE − DECO 13A MISCELLANEOUS BASIC STEPS ON WINDOWS Ctrl + click Adds a file to a highlighted item. Shift + click Highlights. COPY ON SAME DISK Highlight, drag & drop: to move files. Highlight, drag + Ctrl & drop: to copy files.

  • Page 51: Basic Tb−Deco Steps To Set Up A Program

    QUICK REFERENCE − DECO 13A BASIC TB−DECO STEPS TO SET UP A PROGRAM − Start up TB−DECO. − Generate a new part. − Edit Tool Catalogue. − Enter spindle speeds. − Enter Global Variables. − Edit operations. − Impose Synchros & Constraints.

  • Page 52: Refilling Chucking Hydraulics

    QUICK REFERENCE − DECO 13A REFILLING CHUCKING HYDRAULICS Y360_ OK ! KO ! en 300417 − 04/08...

  • Page 53: Modifying Tool Support Position In Database

    QUICK REFERENCE − DECO 13A MODIFYING TOOL SUPPORT POSITION IN DATA- BASE E.g.: To modify T31 in the machine database:ne data base Actions Comments Open Program Edit_BD V5 Click: Startup Select: Programs Select: DECO 2000 V5 Click: Edit_BD V5 Open machine data base from Window Edit−bd...

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