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tornos MULTIDECO Series Equipment Logbook Assembly, Operation And Maintenance

Logbook and periodical maintenance

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LOGBOOK
AND PERIODICAL
MAINTENANCE
M
DECO
ULTI
300428 en
Δ
ATTENTION !
Before handling /
operating the machine, every user must first read the
TORNOS SA
SAFETY REGULATIONS !
CH−2740 MOUTIER
http://www.tornos.ch
Printed in Switzerland Copyright E1999−2007

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Summary of Contents for tornos MULTIDECO Series

  • Page 1 LOGBOOK AND PERIODICAL MAINTENANCE DECO ULTI 300428 en Δ ATTENTION ! Before handling / operating the machine, every user must first read the TORNOS SA SAFETY REGULATIONS ! CH−2740 MOUTIER http://www.tornos.ch Printed in Switzerland Copyright E1999−2007...
  • Page 3: General Information

    TORNOS S.A. may not be held responsible, however, in case of errors or omissions. The original language of this document is French. The information contained in this document is the property of TORNOS SA, which is intended exclusively for internal customer usage, and may not be disclosed to or reproduced for third parties.
  • Page 4 IMPORTANT SAFETY INDICATIONS Δ Warning ! Read the instruction before operating the machine. Should the user disregard the instructions of this manual, TORNOS SA declines any liability what- soever. Δ Attention ! Certain maintenance works are absolutely necessary to ensure good operation of the machine. They are given in the MAINTENANCE SCHEDULE on the machine (or see Instructions: OPERATION-MAINTENANCE).
  • Page 5: Service And Spare Parts

    ⇒ The present file must be constantly updated. SERVICE AND SPARE PARTS In case of major difficulty, call Service and Spare Parts office of TORNOS: tel.: ++41 +32 494 42 49 Fax : ++41 +32 494 49 01 LIST OF MODIFICATIONS...
  • Page 6 LOGBOOK − M DECO ULTI START−UP, SOFTWARE VERSION, SETTING−UP No. machine No. TORNOS order No. of NC Date of first Connection of start−up hour counter on Start−up by Other Software version Start−up on: Equipment delivered with the machine (Part No., Program, Date, etc.) General remark: 300428 en −...
  • Page 7: Recommended Lubricants

    Prohibition ! lubricants: TORNOS SA prohibits the use of all lubricants (grease, oil) with chlorinated and/or active sulphurous and heavy metal additives. Moreover, the degree of copper corrosion, in accordance with European standard EN ISO 2160 must not be greater than 1.
  • Page 8 ⊗ Prohibited : Cutting liquids with additives ! TORNOS SA prohibits the use of any cutting liquids containing chlorinated, active sulfur or heavy metal additives. In addition, the degree of copper corrosion according to the European standard EN ISO 2160 must not exceed 1.
  • Page 9: Floor Plan

    LOGBOOK − M DECO ULTI FLOOR PLAN DECO 26/6 and M DECO 32/6i ULTI ULTI 300428 en − 03/07 Chap. 8. / 9...
  • Page 10 LOGBOOK − M DECO ULTI DECO 32/6c ULTI 300428 en − 03/07 Chap. 8. / 10...
  • Page 11 LOGBOOK − M DECO ULTI DECO 20/6 and M DECO 20/8 ULTI ULTI 300428 en − 03/07 Chap. 8. / 11...
  • Page 12 LOGBOOK − M DECO ULTI 199265f3 DECO 20/8b ULTI 300428 en − 03/07 Chap. 8. / 12...
  • Page 13 LOGBOOK − M DECO ULTI 199265f3 DECO 20/6b ULTI 300428 en − 03/07 Chap. 8. / 13...
  • Page 14: Daily Maintenance

    − For machines equipped with a barguide, the interior red tubes must absolutely be lubricated before the introduction of the bars. TORNOS SA declines any liability for damages caused by the disregard of these rules. DAILY MAINTENANCE What to do ?
  • Page 15 LOGBOOK − M DECO ULTI EVERY 250 HOURS continied What to do ? Remarks 9.2.4 Cleaning − Clean: − clamping collets, − feeding collets, − the interior of the spindles and the suction filter of pumps including addition- To mount and dismount, nal tank and filters.
  • Page 16: Every 1000 Hours

    LOGBOOK − M DECO ULTI EVERY 1000 HOURS ⇒ Information : Please refer to the machine positions described in the corresponding floorplan. What to do ? Remarks 9.3.1 Greasing Drawing: position 5 − Grease the nuts of the ballscrews of the 13 ...by giving 3 shots of the greasing pump.
  • Page 17 LOGBOOK − M DECO ULTI 10. PERIODICAL CHECK LOGGING Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # 300428 en − 03/07 Chap. 10. / 17...
  • Page 18 LOGBOOK − M DECO ULTI Periodical check logging Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # Chap. 10. / 18 300428 en − 03/07...
  • Page 19 LOGBOOK − M DECO ULTI Periodical check logging Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # 300428 en − 03/07 Chap. 10. / 19...
  • Page 20 LOGBOOK − M DECO ULTI Periodical check logging Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # Chap. 10. / 20 300428 en − 03/07...
  • Page 21 LOGBOOK − M DECO ULTI Periodical check logging Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # 300428 en − 03/07 Chap. 10. / 21...
  • Page 22 LOGBOOK − M DECO ULTI Periodical check logging Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # Chap. 10. / 22 300428 en − 03/07...
  • Page 23 LOGBOOK − M DECO ULTI Periodical check logging Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # 300428 en − 03/07 Chap. 10. / 23...
  • Page 24 LOGBOOK − M DECO ULTI Periodical check logging Hours Check # Clea- Sign OK Changed Remarks Date Counter Report # Chap. 10. / 24 300428 en − 03/07...
  • Page 25 LOGBOOK − M DECO ULTI LOGGING OF INTERVENTIONS (DEFECTS, REPAIRS, MODIFICATIONS, SPECIAL TESTS) Hour Signed Descriptions Date: counter 300428 en − 03/07 Chap. 11. / 25...
  • Page 26 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter Chap. 11. / 26 300428 en − 03/07...
  • Page 27 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter 300428 en − 03/07 Chap. 11. / 27...
  • Page 28 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter Chap. 11. / 28 300428 en − 03/07...
  • Page 29 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter 300428 en − 03/07 Chap. 11. / 29...
  • Page 30 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter Chap. 11. / 30 300428 en − 03/07...
  • Page 31 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter 300428 en − 03/07 Chap. 11. / 31...
  • Page 32 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter Chap. 11. / 32 300428 en − 03/07...
  • Page 33 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter 300428 en − 03/07 Chap. 11. / 33...
  • Page 34 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter Chap. 11. / 34 300428 en − 03/07...
  • Page 35 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter 300428 en − 03/07 Chap. 11. / 35...
  • Page 36 LOGBOOK − M DECO ULTI Logging of interventions (defects, repairs, modifications, special tests) Hour Descriptions Date: Signed: Counter Chap. 11. / 36 300428 en − 03/07...
  • Page 37 LOGBOOK − M DECO ULTI 12. CHECKING PROTOCOL PROTOCOLE DE CONTROLE KONTROLL−PROTOKOLL CHECKING PROTOCOL Protocole des valeurs de correction des erreurs barillet Nº 18 Protokoll der Korrektur−Werte der Spindeltrommel−Fehler Protocol of correction values of spindle carrier errors Valeurs introduites dans la commande numérique à la mise en service. But : Correction de chaque axe en fonction de la broche.