tornos EvoDECO 10/10 Instruction Manual
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tornos EvoDECO 10/10 Instruction Manual

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ENGLISH VERSION TRANSLATED FROM THE ORIGINAL VERSION
INSTRUCTION MANUAL
EvoDECO 10/10 & 10/8
TORNOS SA CH-2740 MOUTIER
http://www.tornos.ch
Attention!
Read this precautions before,
all users must read the instruction manual and pay
particular attention to the "SAFETY INSTRUCTIONS" !
Keep this document for future reference.

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  • Page 1 ENGLISH VERSION TRANSLATED FROM THE ORIGINAL VERSION INSTRUCTION MANUAL EvoDECO 10/10 & 10/8 TORNOS SA CH-2740 MOUTIER http://www.tornos.ch Attention! Read this precautions before, all users must read the instruction manual and pay particular attention to the "SAFETY INSTRUCTIONS" ! Keep this document for future reference.
  • Page 3 Instruction Manual - EvoDECO 10/10 & 10/8 Identification I.1. Document Instruction Manual EvoDECO 10/10 & 10/8 No 298061_en Version manager Version Date Description 06/12 01/06/2012 First edition 298061_en - 07/12...
  • Page 4 Instruction Manual - EvoDECO 10/10 & 10/8 I.2. Manufacturer TORNOS SA Rue Industrielle 111 CH-2740 MOUTIER / SWITZERLAND Tel. +41 (0)32 494 44 44 Fax +41 (0)32 494 49 03 contact@tornos.ch www.tornos.ch I.3. Products EvoDECO 10/10 & 10/8 298061_en - 07/12...
  • Page 5 Instruction Manual - EvoDECO 10/10 & 10/8 Behaviour in the event of an emergency 1. Keep calm 2. Think 3. Act Raise the alarm Ambulance Police Fire brigade Poisoning Doctor Hospital Who? Person raising the alarm. What? What happened? Where? Place, street, number, access, floor, etc.
  • Page 6 Instruction Manual - EvoDECO 10/10 & 10/8 298061_en - 07/12...

  • Page 7: Table Of Contents

    1.2.1 Dimension specifications ..................1-2 1.2.1.1 Dimensions EvoDECO 10/10 & 10/8 ................1-2 1.2.1.2 Dimensions EvoDECO 10/10 & 10/8 with bar feeder SBF 216 EVO ....... 1-3 Safety clearance..................... 1-4 1.3.1 Chip tank ......................... 1-4 Conditions of use..................... 1-5 1.4.1 Respecting the environment .................
  • Page 8 Instruction Manual - EvoDECO 10/10 & 10/8 Preparation of the machine for movement..........2-13 2.9.1 Disconnecting power sources ................2-13 2.9.1.1 Electrical power supply ....................2-13 2.9.1.2 Pneumatic supply......................2-14 2.9.2 Emptying liquids....................2-14 2.9.2.1 Cutting liquid........................2-14 2.9.2.2 Spindle coolant....................... 2-14 2.9.2.3...

  • Page 9: Installation Conditions

    The warning plate contains the following information: Location of parts Marker lines Function Machine type Serial number Machine identification number Year of manufacture Mandatory! The serial number must be quoted for all contacts with TORNOS SA departments. Fig. 1 298061_en - 07/12...

  • Page 10: Machine Dimensions

    1. Installation conditions - Instruction Manual - EvoDECO 10/10 & 10/8 1.2. Machine dimensions 1.2.1. Dimension specifications Name Unit Value Dimensions Length 1.870 Width 1.140 Width (NC control expanded) 2.045 Height (without signal lamp) 1.950 Height (doors and guards open - without signal lamp) 2.350...

  • Page 11: Dimensions Evodeco 10/10 & 10/8 With Bar Feeder Sbf 216 Evo

    Instruction Manual - EvoDECO 10/10 & 10/8 - 1. Installation conditions 1.2.1.2. Dimensions EvoDECO 10/10 & 10/8 with bar feeder SBF 216 EVO Fig. 3 298061_en - 07/12...

  • Page 12: Safety Clearance

    1. Installation conditions - Instruction Manual - EvoDECO 10/10 & 10/8 1.3. Safety clearance Mandatory! A clearance of at least 1 metre must be left for access all around the machine and the bar feeder. This clearance space is reserved and authorised only to those people working on the machine for production or maintenance purposes.

  • Page 13: Conditions Of Use

    The floor needs to be sufficiently resistant to support the weight of the machine and all its components. TORNOS SA recommends a non-slip surface. We do not recommend the use of non-slip mats in other places. This could cause people to trip and fall.

  • Page 14: Operating Environment

    1. Installation conditions - Instruction Manual - EvoDECO 10/10 & 10/8 1.4.3. Operating environment 1.4.3.1. Temperature and ambient humidity Specifications Name Unit Value Maximum ambient humidity Ambient temperature of the workplace °C 5 - 35 Relative temperature °C +/- 15 Mise en garde ! Tout appareil s’utilise dans des tolérances n’atteignant pas et ne dépassant pas les limites de ses...

  • Page 15: Air Extraction Specifications

    Instruction Manual - EvoDECO 10/10 & 10/8 - 1. Installation conditions 1.4.4. Air extraction specifications 1.4.4.1. Minimum room volume Information! According to DIN 14497, the minimum room volume per machine must be 10m per kilogram of in order to allow use of the fire-fighting equipment (reference 5483).

  • Page 16: Oil Spray And Fume Extraction

    Based on the type of machining applied to the machine, the release of vapour and fumes may be significant. It is highly recommended in all cases, to install a fume and oil spray extraction system. All TORNOS SA machines are equipped with a connection for a fume and vapour extractor or collector. Warning ! Despite installation of the fume discharger, the treatment system may be insufficient during heavy release of fumes.
  • Page 17 Instruction Manual - EvoDECO 10/10 & 10/8 - 1. Installation conditions Warning ! The entire oil spray extraction system or fume filter (options 5436 or 5438) must be equipped with a shut-down system compatible with the fire-fighting device (centralised suction check valve or suction motor brake fitted on the machine, controlled by the emergency stop or fire-fighting system, this is under the responsibility of and at the expense of the buyer).

  • Page 18: Energy Supply Connection Specifications

    1. Installation conditions - Instruction Manual - EvoDECO 10/10 & 10/8 1.5. Energy supply connection specifications 1.5.1. Electrical connection Name Unit Value Electric power Protection fuse against intensity overloads Power supply voltage Power supply tolerance +/- 5 Power supply frequency 1.5.2.

  • Page 19: Guard Opening/Closing

    Instruction Manual - EvoDECO 10/10 & 10/8 - 1. Installation conditions 1.6. Guard opening/closing Danger! Only a qualified person is authorised to work inside the electrical cabinets or on electrical parts. Description of parts Rep. Function Operator Maintenance access access...

  • Page 20: Machine Connection To The Barfeeder

    Warning ! An interface, defined by TORNOS SA, describes the functions that need to be performed by the bar guide. This must be strictly complied with, in order to ensure perfect operation of the "BARFEEDER - MACHINE" combination (poor operation of the barfeeding machine risks being attributed to the machine).
  • Page 21 Instruction Manual - EvoDECO 10/10 & 10/8 - 1. Installation conditions Fig. 7 298061_en - 07/12 1-13...

  • Page 22: Capacity And Length Of The Remnant

    1. Installation conditions - Instruction Manual - EvoDECO 10/10 & 10/8 1.7.3. Capacity and length of the remnant The length of the cutting depends on: machine geometry, bar diameter, guidebush type, type of endpiece and pusher, type of headstock collet adapter, barfeeder.

  • Page 23: Installation

    Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation Installation 298061_en - 07/12...

  • Page 24: Work Environment (Specific To The Installation)

    2. Installation - Instruction Manual - EvoDECO 10/10 & 10/8 2.1. Work environment (specific to the installation) 2.1.1. Order and cleanliness Warning! Order and cleanliness around the machine are key factors for safety: danger of slipping, falling and injury. Clean the floor around the machine regularly;...
  • Page 25 Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation Fig. 1 298061_en - 07/12...

  • Page 26: Unpacking

    Open the cover and remove the locking parts located in the interior. 2.3. Installation Warning! All installations must be performed by a TORNOS technician or an authorised specialist who has taken an installation training course held by TORNOS SA. 2.4. Cleaning To prevent the mechanical parts from rusting during maritime transport, they are coated with a rustproof treatment.

  • Page 27: Connecting The Energy Supplies

    Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation 2.6. Connecting the energy supplies The information in this chapter describes the operations to perform when the machine has been unpacked and placed where it will be used. 2.6.1. Electrical connection Information! The machine can be connected directly to the local mains or through an autotransformer.

  • Page 28: Connection To The Local Mains

    2. Installation - Instruction Manual - EvoDECO 10/10 & 10/8 2.6.1.1. Connection to the local mains Starting condition - Machine in place and stabilised. Step Action / Observation Disconnect the mains. Connect the mains (3) on the machine terminal board (2).

  • Page 29: Connection Via An Autotransformer

    Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation 2.6.1.2. Connection via an autotransformer. Starting condition - Machine in place and stabilised. Step Action / Observation Disconnect the autotransformer (5) from the local mains electrical installation (4). • This is to be carried out by a qualified and authorised member of staff.

  • Page 30: Pneumatic Connection

    2. Installation - Instruction Manual - EvoDECO 10/10 & 10/8 2.6.2. Pneumatic connection Mandatory! The machine must be supplied with dry air and without oil. If the air of your network contains oil or condensate it is necessary to install an air dryer at the circuit inlet to avoid malfunctioning or breakdowns of the machine.

  • Page 31: Topping Up Liquids

    Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation 2.7. Topping up liquids 2.7.1. Glycerine tank A 5L can of glycerine is delivered with the machine. Starting condition - Machine in place and stabilised. - Machine power off. Step Action / Observation Remove the guard plate (1).

  • Page 32: Cutting Liquid Tank

    2. Installation - Instruction Manual - EvoDECO 10/10 & 10/8 2.8. Topping up liquids 2.8.1. Cutting liquid tank For more information on the subject of cutting liquid, see the Logbook manual.  Starting condition - Machine in place and stabilised.

  • Page 33: Centralised Lubrication Reservoir

    Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation 2.8.2. Centralised lubrication reservoir For more information on the subject of cutting liquid, see the Logbook manual.  Starting condition - Machine in place and stabilised. Step Action / Observation Fill the tank (3) through the opening (5).

  • Page 34: Spindle Coolant Circuit Reservoir

    2. Installation - Instruction Manual - EvoDECO 10/10 & 10/8 2.8.3. Spindle coolant circuit reservoir For more information on the subject of coolant, see the Logbook manual.  Starting condition - Machine in place and stabilised. Step Action / Observation Fill the tank (2) through the opening (1).

  • Page 35: Preparation Of The Machine For Movement

    Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation 2.9. Preparation of the machine for movement The information contained in this chapter describes the operations to be carried out to move the machine (for example relocation to another space).

  • Page 36: Pneumatic Supply

    2. Installation - Instruction Manual - EvoDECO 10/10 & 10/8 2.9.1.2. Pneumatic supply Step Action / Observation Disconnect the supply pipe (1). Fig. 10 2.9.2. Emptying liquids 2.9.2.1. Cutting liquid Information! The cut-off liquid must be pumped using an external pump and stored in appropriate containers.

  • Page 37: Moving The Machine

    Instruction Manual - EvoDECO 10/10 & 10/8 - 2. Installation 2.10. Moving the machine 2.10.1. Machine maintenance Starting conditions - Guard covers closed. - Electrical and pneumatic supplies disconnected. Step Action / Observation Danger! The mobile parts must be locked by transport clamps.

  • Page 38: Lifting The Machine

    2. Installation - Instruction Manual - EvoDECO 10/10 & 10/8 2.10.2. Lifting the machine Starting conditions - Guard covers closed. - Electrical and pneumatic supplies disconnected. Step Action / Observation Danger! The mobile parts must be locked by transport clamps.

This manual is also suitable for:

Evodeco 10/8

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