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Kolpin 26-3100 Manual

Kolpin 26-3100 Manual

Polaris sportsman quick-mount 2500lb. / 3500lb. winch kit

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Polaris Sportsman Quick-Mount
2500lb. / 3500lb. Winch Kit
Product Instructions | Part No: 26-3100 / 26-3110
Application:
Polaris Sportsman, verify accessory fitment at Kolpin.com.
Before You Begin:
Read these instructions and check to be sure all parts and tools are accounted for. Please retain
these installation instructions for future reference and parts ordering information.
Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free 1-877-956-5746.
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Summary of Contents for Kolpin 26-3100

  • Page 1 Polaris Sportsman Quick-Mount 2500lb. / 3500lb. Winch Kit Product Instructions | Part No: 26-3100 / 26-3110 Application: Polaris Sportsman, verify accessory fitment at Kolpin.com. Before You Begin: Read these instructions and check to be sure all parts and tools are accounted for. Please retain these installation instructions for future reference and parts ordering information.
  • Page 2 Then follow the preceding instructions for final installation. Important: Your Kolpin Sportsman Quick-Mount Winch Kit is exclusively designed for your vehicle. Please read the installation instructions thoroughly before beginning. Installation is easier if the vehicle is clean and free of debris. For your safety, and to ensure a satisfactory installation, perform all installation steps correctly in the sequence shown.
  • Page 3 (See Screws illustration 1-5). Ill. 1-4 Ill. 1-3 Slots Busbar Ill. 1-5 Front Cover 8. Remove the accessory front brush guard from vehicle (if equipped). Black Cable Cable © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 4 Cable Ill. 1-8 Cable Cable This cable tie will not be used and can be removed from Connector this clip. Use this routing clip. Close two wires and trim excess tie. Ill. 1-10 © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 5 (See illustrations 1-12, 1-13 and 1-14). 16. Tighten the four M8 screws (item #3) to torque specification. 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) Winch Bumper Motor Frame Ill. 1-14 side Clutch Free Spool Ill. 1-13 © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 6 Then connect the winch power cables, red and black, (items #11 and #10) to the busbar terminal and fasten using supplied nut (item #21) as shown. (See illustration 1-18). Ill. 1-17 Orange Wire Ill. 1-18 © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 7 31. Reinstall the front cover (under front rack) using retained screws. Bumper 32. Close front rack and secure in place with rubber latches. Cover Ill. 1-22 33. With vehicle key in the ON position, check winch for proper Winch Cover operation. © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 8 (See illustration 1-27). vehicle’s factory tool kit contains a pliers specifically designed for the removal of push pin rivets. Bumper Cover Screws Ill. 1-26 Plastic Push Rivet Bumper Cover Winch Ill. 1-27 Cover © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 9: Installation

    If they are secured to blue cable with a plastic tie, cut the tie to allow the wires to be routed properly. (See illustration 1-11). 9. The 26-3100 / 26-3110 winch assembly contains the same parts to work on Sportsman 450/570 and Sportsman XP 550/850/1000. The winch...
  • Page 10 14. Tighten the four M8 screws (item #3) to torque will not be specification. used and can be removed from this clip. 8MM FASTENER TORQUE: 17 ft. lbs. (23 Nm) Ill. 1-32 Ill. 1-34 Ill. 1-33 © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 11 Ill. 1-35 front left tire as shown. Remove cap from main harness connector and connect to the white contactor winch connection. (See Ill. 1-36 illustration 1-38). Cable Ill. 1-37 Cable Cable Connector Ill. 1-38 © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 12: Switch Installation

    21. Confirm that all wiring is correct. 22. Confirm that there are no exposed wires or terminals. 23. All loose wires need to be wrapped tight, and secured away from moving parts and heat sources. © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 13 Five Year Mechanical Limited Warranty and Three Year Electrical Limited Warranty For the period of five (5) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any mechanical part or mechanical parts found upon examination by Kolpin to be defective in material, workmanship, or both. For the period of three (3) years from the purchase date, Kolpin will replace for the original purchaser, free of charge, any electrical part or electrical parts found upon examination by Kolpin to be defective in material, workmanship, or both.
  • Page 14: Troubleshooting

    Replace winch assembly. NOTE Note: If any hardware is missing, do not return to the store. Call us to help, Toll Free For further technical support, contact our help line at 1-877-956-5746. 1-877-956-5746. © 2019 Kolpin Outdoors Inc. REV 00...
  • Page 15 To vehicle main wire harness To vehicle main wire harness Winch with SPMN Winch Vehicle Harness, Roller Fairlead and Handlebar Switch To vehicle accessory power (orange) wire Connect harnesses together Connect harnesses together © 2019 Kolpin Outdoors Inc. REV 00...

This manual is also suitable for:

26-3110