Peco KIOTI ZXC 54131501 Operator's Manual
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Peco KIOTI ZXC 54131501 Operator's Manual

Pto-x driven - grass collection system 48”, 52” & 60” deck 2018-newer
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P P P P P P
P P
P
P P
PECO
PECO
PECO
PECO
PECO
MANUAL PART#: Q0539
PTO-X Driven - GRASS
R
R R
COLLECTION SYSTEM
Model# 54131501
ZXC
48", 52" & 60" DECK
MODEL YEAR:
2018-NEWER
OPERATOR'S MANUAL
ASSEMBLY
OPERATION
MAINTENANCE
Rev.1 - June 2020

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Summary of Contents for Peco KIOTI ZXC 54131501

  • Page 1 P P P P P P PTO-X Driven - GRASS PECO PECO PECO PECO PECO COLLECTION SYSTEM Model# 54131501 48”, 52” & 60” DECK MODEL YEAR: 2018-NEWER OPERATOR’S MANUAL ASSEMBLY OPERATION MAINTENANCE MANUAL PART#: Q0539 Rev.1 - June 2020...

  • Page 2: Table Of Contents

    GRASS COLLECTION SYSTEM TABLE OF CONTENTS SECTION PAGE SECTION PAGE Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2 Blower Cone Installation - - - - - - - - - - - - - - - - - - - 20 Safety Alert Symbols - - - - - - - - - - - - - - - - - - - - - - 3 Boot Kit Installation - - - - - - - - - - - - - - - - - - - - - 20-21...

  • Page 3: Safety Alert Symbols

    SAFETY WARNING! NEVER operate the mower unless the discharge guard and either the deflector assembly or the vacuum collector adapter are fastened securely in place. WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower blades and the blower impeller have stopped rotating.

  • Page 4: Warranty

    6. REMEDIED EXCLUSIVE: The only remedies the purchaser has in connection with the breach or performance of any warranty on New PECO, Inc. consumer products are set forth above. In no event will New PECO, Inc. be liable for special incidental or consequential damages.

  • Page 5: Introduction And Description

    Section I - INTRODUCTION AND DESCRIPTION Introduction Description We are pleased to have you as a PECO customer. Your The grass collection system is designed for turf collection system has been designed to give you a low maintenance where there is a need to collect the grass maintenance, simple, and effective way to collect the clippings as the mower cuts the turf.

  • Page 6: Installation For Use

    Section II - INSTALLATION FOR USE The engine pulley assembly must be installed using an Preparation Of Mower arbor press or equivalent. During installation, opposite bearing inner race must be supported or bearing NOTE: The mower deck PTO belt must be removed damage may occur.

  • Page 7: Side Frame Bracket Installation

    Side Frame Bracket Installation Note: It is recommended to start on either the Left or the Right side of the mower and completely install both Side Frame Brackets (Item #1) before installing the Rear Frame Bracket. Starting on one side, remove the (3) bolts located on the side of the mower’s rear end bumper. Refer to Figure A. Position the Side Frame Brackets (Item #1) on either side of the mower as shown in the figure below.

  • Page 8: Rear Frame Bracket Assy Installation

    Rear Frame Bracket Assembly & Installation Before installing the Rear Frame Bracket, first remove the existing hitch and its hardware located at the rear end of the mower and set it aside (Refer to Figure A). Next, remove the two bolts located on either side of the hitch kit that was just removed.

  • Page 9: Mount Arm Assy Installation

    Mount Arm Assembly Installation Note: Keep all hardware relatively loose until the end. To install the Mount Arm Assembly (Item #2), align the bolt holes on the left side of the Mount Arm Assembly to those on the Right Side Frame Bracket (Item #1). With the left side of the Mount Arm Assembly aligned, align the bolt holes on the right side of the Mount Arm Assembly to those on the Side Rear Frame Bracket as well.

  • Page 10: Exhaust Deflector Installation

    Exhaust Deflector Installation To install the Exhaust Deflector (Item #1), Fasten a 1/4”-20 x 1/2” HWHTCS self-tapping screw (Item #2) between the front bolt hole and the rear tab bolt hole of the Exhaust Deflector. Refer to Figure A. This will help keep the Deflector stable.

  • Page 11: Exhaust Diverter Installation

    Exhaust Diverter Installation Note: Keep hardware relatively loose until the Exhaust Diverter has been optimally positioned. To install the Exhaust Diverter (Item #1), slide the part over the exhaust of your mower. Secure the Exhaust Diverter by using the 1-1/2” Exhaust Clamp Kit (Item #2) over the Exhaust Diverter. Refer to Figure A. To keep the Exhaust Diverter from burning the grass, position the Exhaust Diverter to the optimal position based on the mower’s exhaust positioning: If the mower’s exhaust sits higher, angle the Exhaust Diverter to about 110°.

  • Page 12: Lower Mount Tube Installation

    Lower Mount Tube Installation To Install the Lower Mount Tubes (Item #1), align the mount tubes to the bolt holes on the furthest left of the Rear Frame Bracket. Refer to the Figure below. Secure (2) Lower Mount Tubes ( Item #1) to the Rear Frame Bracket using (2) 5/16”-18 x 2”...

  • Page 13: Upper Frame Assy Installation

    Upper Frame Assembly Installation Position the Upper Frame Assembly (Item #1) above the Lower Mount Tubes as shown in Figure A. Slide the Upper Frame Assembly down onto the Lower Mount Tubes and secure using (2) Clevis Pins (Item #2) and (2) Rue Ring Cotter Pin Clips (Item #3).

  • Page 14: Pto Drive Assembly

    PTO Drive Assembly Once the Mount Arm Assembly is installed and secured to the mower, assemble the Drive Assembly P#(A2061_02), Belt Guard Assembly P#(A2069_02) & Idler Mount Assembly P#(A2067_02). First, attach the Belt Guard Assembly P#(A2069_02) to the Drive Assembly P#(A2061_02) using (2) 1/4”-20 x 5/8” Carriage Bolts P#(K1010) and (2) 1/4”-20 Ny-Flange Lock Nuts P#(K2014).
  • Page 15 PTO Drive Assembly (Continued) Attach the Idler Mount Assembly P#(A2067_02) to the Drive Assembly using (1) 3/8”-16 x 1” HHCS (A) P#(K1191), (1) 3/8”-16 x 1” Carriage Bolt (B) P#(K1182) and (2) 3/8”-16 Ny-Flange Lock Nuts P#(K2038). Refer to Figure B. Leave Bolts Loose (Note: Orientation of bolts A &...

  • Page 16: Drive Assy And Belt Installation

    Drive Assembly and Belt Installation Note: It is recommended that someone assist during this step. Insert the Drive Assembly into the receiver tube on the Mount Arm Assembly until the Knob Plunger Pin engages. Once in place, turn Lock Handle clockwise until tight. Next, feed the AK76 Belt P#(M0314) between the Belt Guard and the Idler Mount Assembly.

  • Page 17: Top Assy To Upper Frame Assy Installation

    Top Assembly To Upper Frame Assembly Installation Align the Top Assembly Pivot Holes to the Upper Frame Assembly. See Figure A below. Before fastening, pull Rubber Dust Guard outward to seal against Upper Frame Assembly (towards the mower’s operator seat). Fasten the Top Assembly to the Upper Frame Assembly using (2) 5/16”-18 x 2-1/2”...

  • Page 18: Hinge Kit Assy Installation

    Hinge Kit Assembly Installation Assemble the Hinge Kit using (1) Latch Plate P#(B0884), (1) 5/16”-18 x 1-1/4” HHCS P#(K1156), (1) 5/16”-18 Ny- Flange Lock Nut P#(K2516), (3) 5/16” Flat Washers P#(K0042), (1) Latch Spacer P#(S0006), (2) Extra Heavy 5/16” Fender Washers P#(K0505) and (1) 5/16”-18 Lock Nut P#(K0506). Leave the nuts loose enough to allow fluid movement of the top when opening and closing.

  • Page 19: Bag Assembly

    Bag Assembly First, take one of the Bag Ring Split Ends and insert it through the Bag Seam Opening. Next, rotate the Bag around the Bag Ring (1) full turn (360 degrees) until the Bag Ring Split Ends and the Bag Seam Opening are positioned on the same side.

  • Page 20: Blower Cone Installation

    Blower Cone Installation Thread (1) 5/16”-18 Jam Nut P#(K0120) onto each end Once the (2) bolts are tight, tighten the Jam Nuts against of (2) 5/16”-18 x 2-1/2” HHCS P#(K0125) as shown in the threaded boss as shown in Figure C. Figure A.
  • Page 21 Boot Kit Installation (cont.) Lift the deck discharge chute and position the assembled Boot between the two mounting brackets on the mower’s deck, refer to Figure B. Secure the boot plate by using (1) Boot Rod (Item #1) and (1) Hair Pin Clip (Item #2). Close any gaps between the boot and the mower deck by adjusting the position of the Boot and the Boot Plate.

  • Page 22: Length Of Hose Adjustment

    Length Of Hose Adjustment Lower Hose To Blower Cone Installation The hoses in the following steps must be cut to fit your machine. Do not cut the hoses until you have tried to fit Slide a Hose Clamp P#(J0080) over both ends of the them on your machine.

  • Page 23: Impeller Blade Removal/Replacement

    Impeller Blade Removal/Replacement To Remove: First remove the 5/16”-24 x 1” HHCS P#(K0428) (#1), Taper Lock Bushing Washer P#(K0284) (#3), (2) 5/16 Flat Wahers P#(K0042) and Spacer Bushing P#(S0159) (#4) from the Taper-Lock Bushing P#(S0157) (#5). Next remove the (2) 1/4”-20 x 1” HHCS (#2) and place them into the threaded holes of the Taper-Lock Bushing (#5). Gradually thread each bolt evenly into the Taper-Lock Bushing, forcing the blade to break-away from the Taper-Lock Bushing.

  • Page 24: Wiring Harness Installation

    Before routing the PTO Switch (#2), determine where on Wire Harness Installation the right mower side panel the PTO Switch should be attached. It is recommended to attach the PTO Switch WARNING close to the control panel of the mower for ease of access.
  • Page 25 Wire Harness Installation (Continued) Figure B...

  • Page 26: Weight Kit Installation

    Weight Kit Installation Position the Dual Weight Bracket Base (Item #1) under the caster tubing w/ opening towards caster fork. Next, position the Weight Bracket Clamp (Item #2) on top of caster tubing w/ opening towards caster fork. Align the (4) holes of the Weight Bracket Clamp (Item #2) to the holes in the Dual Weight Bracket Base (Item #1). Loosely fasten the Weight Bracket Clamp (Item #2) to the Weight Bracket Base (Item #1) using (4) 5/16"-18 x 3"...
  • Page 27 A2184 Mount Arm Assy Exploded Parts View...
  • Page 28 A2092 Idler Arm Assembly Exploded Parts View Item # Part # Desc. Qty. A2070_01 Idler Arm Weldment K1467 Flat Washer M6 x 12mm OD J0801 1/4"-28 Zirc Fitting A2067_02 Idler Mount Assembly Exploded Parts View Item # Part # Desc. Qty.
  • Page 29 A2058 Gearbox Sub-Assembly Exploded Parts View...
  • Page 30 A2059_01 Clutch Sub-Assembly Exploded Parts View (Ogura 110 Ft-Lb Clutch/Brake)
  • Page 31 A2057_01 Drive Assembly Exploded Parts View...
  • Page 32 A2060_01 Mounted Drive Assembly Exploded Parts View...
  • Page 33 A2039_02 Base Drive Assembly Exploded Parts View...

  • Page 34: Exploded Views & Parts List

    A2039_02 Base Drive Assembly Exploded Parts List...
  • Page 35 A2061_02 Drive Assembly / 4 Blade Impeller Exploded Parts View...
  • Page 36 A2061_02 Drive Assembly / 4 Blade Impeller Exploded Parts List...
  • Page 37 A1158 Top Assembly w/ PECO Logo Exploded Parts View...
  • Page 38 A1157 Top Assembly Exploded Parts View...
  • Page 39 A2223 Top Assembly Exploded Parts View...

  • Page 41: Safety Decals

    SAFETY DECALS To promote safe operation, New PECO, Inc. supplies safety decals on all products manufactured. Damage can occur to safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals. P P P PECO...

  • Page 42: Operating Instructions

    SECTION III OPERATING INSTRUCTIONS General Safety Disengagement Of The PTO Assembly Only qualified people familiar with this operator’s manual A. To disengage the PTO assembly, move Bagger PTO and the mower’s operator’s manual should operate this switch to the off position. machine.

  • Page 43: Lubrication

    If for any reason your Service Center 4. Check belt for proper tension. is unable to service your collection system or supply replacement parts, contact New PECO, Inc. and include the following information on the chart below. DOCUMENT THE FOLLOWING INFORMATION FOR FUTURE REFERENCE...

  • Page 45: Troubleshooting

    Troubleshooting 2017 (v1.0) Collection System Performance Problem Possible Cause Corrective Action — Cutting blades are bent or — Install new cutting blade unbalanced — Loose blower pulley or pulley Abnormal Vibration — Tighten the pulley assembly — Contact dealer to replace —...
  • Page 46 P P P P P P PECO PECO PECO PECO PECO New PECO, Inc. 10 Walden Dr | Arden, North Carolina 28704 Phone: 1-800-438-5823 | 828-684-1234 Fax: 828-684-0858 Email: peco@lawnvac.com Website: www.lawnvac.com...

This manual is also suitable for:

54131501

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