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VALCO MELTON Manuals
Melting Machines
D10
Manual
VALCO MELTON D10 Manual
Hot melt unit
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Section 1 - Introduction
Description
Nameplate
S Number Configuration
Section 2 - Safety and Use
Read Thoroughly before Handling Equipment
Symbols
Owner Responsibilities
Limitations of Use
Installation/Startup/Use Safety Information
Shut down Safety Information
Hot-Melt-Specific, General Safety Information
What to Do if Contact with Hot Adhesive Occurs
What to Do if Inhalation of Adhesive Fumes Occurs
What to Do if Adhesive-Related Fire or Explosion Occurs
Hose Safety Information
Section 3 - Basic Features
Key Features
Section 4 - Installation
Choosing a Location
Mounting Footprint
Installation Kit
Routing Low-Voltage Leads
Connecting the Electrical Power
Connecting the Hoses
Connecting the Hot Melt Hoses to the Applicators
Wiring Diagram (after 5/18)
Wiring Diagram - before 5/18
Input/Output Connections
Input/Output Connections - before 5/18
Section 5 - Setup
Pump Setup Menu
VFD Parameters
After 5/18
Before 5/18
Encoder Setup Menu
Section 6 - Operation
Start the Unit
Temperature
Setpoint and Actual Temperature
Temperature Status Leds
Pump Operation
Pump On/Off Key
Pump Status Key
Fixed Speed Unit
Variable Speed Unit
Clock On/Off
Setback
Automatic Setback
Pot Fill - External Low Level Detection
Hopper Feeder - Internal Low Level Detection
Beacon Alarm
External Input
Filling the Tank
Section 7 - Maintenance
General
Cleaning the Exterior of the Unit
Changing the Adhesive
Flushing the System
Parts Replacement
Changing Fuses
Units Produced after August, 2014
Units Produced before August, 2014
Changing the Filter
Section 8 - Troubleshooting and Repair
Section 9 - Specifications
General
Dimensions - D10
Dimensions - D16
Section 10 - Part Number List
How to Order Parts
D10 Unit
D10 Unit, 2 Exit (771Xx001)
D10 Unit, 4 Exit (771Xx002)
D10 Unit, 6 Exit (771Xx003)
D10 Base Unit (776Xx884)
After 5/18
Before 5/18 and after 1/17
D10 Unit - Previous Version (before 1/2017 and after 1/2016)
D10 Unit, Fixed Speed, 2 Exit (776Xx703) - Previous Version (before 1/2017 and after 1/2016)
D10 Unit, Fixed Speed, 4 Exit (776Xx704) - Previous Version (before 1/2017 and after 1/2016)
D10 Unit, Fixed Speed, 6 Exit (776Xx705) - Previous Version (before 1/2017 and after 1/2016)
D10 Unit, Variable Speed, 2 Exit (776Xx706) - Previous Version (before 1/2017 and after 1/2016)
D10 Unit, Variable Speed, 4 Exit (776Xx707) - Previous Version (before 1/2017 and after 1/2016)
D10 Unit, Variable Speed, 6 Exit (776Xx708) - Previous Version (before 1/2017 and after 1/2016)
D10 Unit - Previous Version (before 1/2016)
D10 Unit, Fixed Speed, 2H/2G (776Xx853) - Previous Version (before 1/2016)
Coupling Assembly (Units Produced before 1/2016)
D10 Unit, Fixed Speed, 4H/4G (776Xx859) - Previous Version (before 1/2016)
D10 Unit, Fixed Speed, 6H/6G (776Xx860) - Previous Version (before 1/2016)
D10 Unit, Variable Speed, 2H/2G (776Xx858) - Previous Version (before 1/2016)
D10 Unit, Variable Speed, 4H/4G (776Xx861) - Previous Version (before 1/2016)
D10 Unit, Variable Speed, 6H/6G (776Xx862) - Previous Version (before 1/2016)
D16 Unit
D16 Unit, 2 Exit (771Xx004)
D16 Unit, 4 Exit (771Xx005)
D16 Unit, 6 Exit (771Xx006)
D16 Base Unit (776Xx885)
Before 5/18
Before 5/18 and after 1/17
D16 Unit-Previous Version (before 1/2017 and after 1/2016)
D16 Unit, Fixed Speed, 2 Exit (776Xx774) - Previous Version (before 1/2017 and after 1/2016)
D16 Unit, Fixed Speed, 4 Exit (776Xx775)-Previous Version (before 1/2017 and after 1/2016)
D16 Unit, Fixed Speed, 6 Exit (776Xx776)-Previous Version (before 1/2017 and after 1/2016)
D16 Unit, Variable Speed, 2 Exit (776Xx777)-Previous Version (before 1/2017 and after 1/2016)
D16 Unit, Variable Speed, 4 Exit (776Xx778)-Previous Version (before 1/2017 and after 1/2016)
D16 Unit, Variable Speed, 6 Exit (776Xx779)-Previous Version (before 1/2017 and after 1/2016)
D16 Unit - Previous Version (before 1/2016)
D16 Unit, Fixed Speed, 2H/2G (776Xx864) - Previous Version (before 1/2016)
Coupling Assembly (Units Produced before 1/2016)
D16 Unit, Fixed Speed, 4H/4G (776Xx865) - Previous Version (before 1/2016)
D16 Unit, Fixed Speed, 6H/6G (776Xx866) - Previous Version (before 1/2016)
D16 Unit, Variable Speed, 2H/2G (776Xx867) - Previous Version (before 1/2016)
D16 Unit, Variable Speed, 4H/4G (776Xx868) - Previous Version (before 1/2016)
D16 Unit, Variable Speed, 6H/6G (776Xx869) - Previous Version (before 1/2016)
Installation Kit (091Xx664)
Option Kits
Autofeed
Vacuum Feeder Assembly 776Xx157
Split Lid Kits
776Xx610
776Xx203
776Xx613
Pump Control
Cable Assembly Handgun Pump Control (029Xx553)
Motor/Pump Type
Pump Kit, Fixed, Standard Width (771XX007)
Pump Kit, Variable, Standard Width (771XX008) - after 5/18
Pump Kit, Variable, Standard Width (771XX008) - before 5/18 and after 1/17
Pump Kit, Fixed, Half Width (771XX009)
Pump Kit, Variable, Half Width (771XX010) - after 5/18
Pump Kit, Variable, Half Width (771XX010) - before 5/18 and after 1/17
Pump Kit, Fixed, Double Width (771XX011)
Pump Kit, Variable, Double Width (771XX012) - after 5/18
Pump Kit, Variable, Double Width (771XX012) - before 5/18 and after 1/17
Pump Kit, Fixed, Quad Width (771XX013)
Pump Kit, Variable, Quad Width (771XX014) - after 5/18
Pump Kit, Variable, Quad Width (771XX014) - before 5/18 and after 1/17
Pump Type - Previous (before 1/2017)
Pump Kit, Standard Width (560Xx886)
Pump Kit, Standard Width (561Xx216)
Pump Kit, Double Width (560Xx887)
Pump Kit, Double Width (561Xx221)
Pattern Control
Valve Driver Kit, PCM-6 (776Xx733)
Internal Level Sensors
Internal Low-Level Sensor Kit (776Xx745)
Internal High-Level Sensor Kit (776Xx748)
External Pot Fill
External Pot Fill Kit (776Xx757)
Alarm Beacon
Alarm Beacon Assembly, 24V (782Xx701)
Alarm Beacon Replacement Bulb
Siren Element Kit (776Xx762)
Pressure Relief
Pneumatic Pressure Relief Kit (707Xx212)
Relief Valve Assembly (594Xx189)
Pressure Monitoring
Pressure Switch Kit, 50-130 PSI (481Xx050)
Pressure Switch Kit, 160-400 PSI (481Xx051)
Pressure Switch Kit, 275-850 PSI (481Xx052)
Heavy Duty Pressure Gauge (786Xx129)
Pressure Transducer Assembly (098Xx134)
Auxiliary I/O
Optional I/O HMU PCB Assembly (098Xx134)
Ethernet IP, Anybus Installation Kit (098Xx133)
Section 11 - Warranty
Warranty Information
Cold Glue Equipment and Electronic Controls
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment
Section 12 - Service
Appendix A - Password Levels
Appendix B - Power Requirements
System Power Requirement Calculation - D Series Units
Appendix C - Micro SD Backup & Restore
Functions
Error Codes
Appendix D - Communication Protocols-Modbus
Appendix E - Communication Protocols-Ethernet IP
Hot Melt Unit to Ethernetip Communication Protocol
Data Packets Used for Ethernet/Ip Communication
Send Packet (PLC) Frame
Bit Definitions for Control Byte 0
Command Byte 1
Data Index Byte 2
Channel Byte 3
Data Value Byte 4 and 5
Pump1 Speed
Receive Packet (Melter) Frame
Data Index Byte 2
Channel Byte 3
Channel Read Data Bytes 4 and 5
Channel Read Data + Bytes 6 - 15
Current Alarm Types
Error Codes
Examples
Status Indicators
Network Status LED
Module Status LED
Link/Activity LED
Appendix F - Instruction Sheets for Option Kits
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Quick Links
1
Pump Setup Menu
2
Section 8 - Troubleshooting and Repair
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D10/D16 Hot Melt Unit
Manual Number:
MM113
Revision Date:
8/2019
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