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VALCO MELTON D4-E Manual

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D4-E Hot Melt Unit
Manual Number:
MM101
Release Date:
9/2009
Software Revision: C018

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Summary of Contents for VALCO MELTON D4-E

  • Page 1 D4-E Hot Melt Unit Manual Number: MM101 Release Date: 9/2009 Software Revision: C018...
  • Page 2 Directives by the person responsible for the final assembly. Orcoyen, on :_____________ Signed.:______________________ Gonzalo Marco, Managing Director VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com ORCOYEN, NAVARRA (SPAIN)
  • Page 3 CONTROL REGISTRATION CONTROL : ..............DATE: ................ELECTRIC CHECK: CONTROL BOARD CHECK: TEMPERATURE CONTROL CHECK 150/180°C: HYDRAULIC CHECK (100 bar): PNEUMATIC CHECK: APPLICATOR SERIAL NUMBER: GUARANTEE CARD DISTRIBUTOR:..........................CONTACT:............................OEM:..............................ADDRESS:............................USER:..............................CONTACT:............................ADDRESS:..................TELEPHONE :.......

  • Page 4: Table Of Contents

    Over Temperature Alarm Under Temperature Alarm Maximum Temperature Automatic Pump Mode Setback Temperature MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 5 Manifold Assembly Motor Assembly Front Panel Assembly Central Cover Assembly Rear Panel Assembly MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 6 Setup Button Sub Menu - History* Setup Button Sub Menu - Diagnostics* MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 7: Section 1 - Introduction

    SECTION 1 – INTRODUCTION ValcoMelton, a division of Valco Cincinnati, Inc., has prepared this manual as an aid for installing, operating, and servicing the D4-E hot melt unit. It also contains a list of part numbers for replacement parts. If you need more information, contact your ValcoMelton representative.

  • Page 8: Section 2 - Safety Information

    OTHERWISE, DEATH OR OCCUR. Only qualified personnel should open and service. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 9 OTHERWISE DEATH, PERSONAL INJURY, OR EQUIPMENT DAMAGE COULD OCCUR. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 10: Cautions

    OTHERWISE, PERSONAL INJURY OR EQUIPMENT DAMAGE COULD OCCUR MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 11: What To Do If Inhalation Of Adhesive Fumes Occurs

    2. Provide victim with fresh air. 3. Call a qualified medical authority. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 12: Section 3 - Basic Features

    Filter Pressure relief valve Hose/Valve electrical receptacles Hose hydraulic/fluid fittings Data plate MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 13: Section 4 - Installation

    SECTION 4 - INSTALLATION The D4-E hot melt unit is assembled at the factory. However, the power Choosing a and the glue hoses must be connected by the customer. This section Location contains instructions for making the necessary connections. While choosing a location for the unit, keep in mind that: •...

  • Page 14: Mounting Footprint

    Mounting Footprint MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 15: Routing Low-Voltage Leads

    Otherwise, equipment may not function properly MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 16 Failure to observe could result in personal injury, death, or damage to equipment. The D4-E hot melt units are configured at the factory to use one of the following power sources: •...
  • Page 17 “E” Series 5 Zones Borrad 151xx616 (120V) Rev D MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 18 “E” Series 5 Zone Borrad 151xx606 (240V) Rev D MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 19: Connecting The Hoses

    • Maintain separation between hoses to avoid hot spots. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 20 4. Select the end of the glue hose that has the lead assembly with the male electrical connector (Figure 5-1). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 21 The use of two wrenches prevents the hose from twisting inside while it is being tightened. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 22 Figure 5-2. Hose Connections MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 23: Connecting The Hot Melt Hoses To The Applicators

    3. Connect the hot melt hose lead assembly’s female connector to the lead assembly on the applicator. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 24 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 25: Installing The Pneumatic Pressure Relief Valve Option

    11. Check for leaks and proper operation of the relief valve. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 26 Air Pressure Gauge 752xx004 Male Quick Disconnect 999XD707-002 Illustration Figure 5-5. Pneumatic Relief Option MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 27: Wiring Diagram

    Wiring Diagram MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 28: Customer Connections

    This output is rates for +24V DC@250 mA Max. The unit can be connected to several PLC/sensor types. See the following examples diagrams for MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 29 PLC/sensor wiring. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 30: Section 5 - Setup

    SECTION 5 - SETUP Control Panel MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 31 23 Clock On/Off LED Illuminates green when the clock function is on MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 32: Power On/Off And Standby Mode

    Power On/Off Switch D4-E Unit The Standby Button controls the power to the D4-E Unit. Press the Standby Button once. The display screen will come on and the Standby LED will illuminate green, indicating that the unit is on. When the Standby Button is pressed again, the display screen will go blank and the Standby LED will illuminate orange, indicating the unit is in Standby Mode.

  • Page 33: Navigation

    Storage memory Change made but not yet stored in flash memory MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 34: Editing

    Plus/ Minus Buttons to toggle the switch ON or OFF. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 35: Entering Passwords

    To enter a password: (Press the powr button to turn the unit on) MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 36: Set Language

    Set Language MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 37 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 38: Set Temperature Units

    Temperature Units MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 39: Programming Temperaturas

    Hose 1 Temperature-Valve 1 Hose 2 Temperature-Valve 2 Temperature Screen Temperature Screen MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 40: Tank Temperature

    Tank Temperature MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 41: Hose/Valve Temperature

    Hose/Valve Temperature MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 42 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 43: System Ready Temperatura

    Password Level 2 or higher (see Appendix A Password Levels). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 44: Ready Delay Time

    Password Level 2 or higher (see Appendix A Password Levels) MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 45: Over Temperature Alarm

    Password Level 2 or higher (see Appendix A Password Levels) MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 46: Under Temperature Alarm

    Password Level 2 or higher (see Appendix A Password Levels). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 47: Maximum Temperature

    446° F (230° C). This parameter can be accessed in Password Level 3. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 48: Automatic Pump Mode

    Password Level 2 or higher (see Appendix A Password Levels). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 49: Setback Temperature

    Password Level 2 or higher (see Appendix A Password Levels) MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 50: Automatic Setback Timeout

    Password Level 2 or higher (see Appendix A Password Levels). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 51: Sequential Start - Hose

    Password Level 2 or higher (see Appendix A Password Levels). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 52: Sequential Start - Valve

    Sequential Start - Valve MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 53: Peripherals

    Ready & Pump On Heater On/Off Heater On/Off Alarm Pump On/Off Pump On/Off MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 54: History

    The Fault History and the Change History are cleared when the unit is turned off. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 55: Diagnostics

    MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 56: Clock And 7-Day Timer

    MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 57 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 58: Shift Times/Setback Times

    See the next page for an in-depth review. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 59 This screen states that for Shift C, nothing will be on, since there is no Shift C working. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 60 Clock Function is On and is set properly MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 61: Moving Through The Shift Time/Day Screens

    Press the Clock Button to enable all shift setting (the 7-Day Timer). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 62: Adjusting The Pressure Control Valve

    The D4-E unit contains a single-stage relief valve (see figure below). Adjusting the Additionally, the D4-E unit can use an optional pneumatic relief valve Pressure (707xx212). Control Valve The single-stage relief valve is a simple safety device which protects the system from excessive pressure.

  • Page 63: Restoring Factory Default Settings

    Button and the OK Button on the keypad. The buttons can be released once the start-up screen appears. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 64: Section 6 - Operation

    Standby LED Green = unit on Orange = unit in Standby Mode MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 65 Gun 1/Gun 2 Zone LEDs Hose 1/Hose 2 Zone LEDs Reservoir (Tank) Zone LED MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 66 Ready LED must be illuminated green for the pump to operate. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 67: Monitoring The Unit

    Hose 1/Gun 1 temperatures and the Hose 2/Gun 2 temperatures. Setpoint and Actual Temperatures MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 68: Status Leds

    System Ready Temperature Offset. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 69: Clock On/Off

    Ready LED must be illuminated for the pump to operate. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 70: Setback On/Off

    (Setback LED illuminated yellow) to put the unit into setback manually. To exit setback mode, press the Setback Button again (LED not illuminated) MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 71: Filling The Tank

    MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 72: Section 7 - Maintenance

    • Periodically clean the exterior of the D4-E hot melt unit. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 73: Cleaning The Exterior Of The Unit

    To clean the exterior of the D4-E hot melt unit, follow these steps: Clearing the Exterior of Caution! Never hose- or steam-clean the unit. If the surrounding area the Unit is cleaned in this manner, protect the unit by covering it with plastic or other waterproof material.
  • Page 74 4. Disconnect glue hoses from applicators and collect purged material with appropriate container. 5. Turn the D4-E hot melt unit on and allow 20-30 minutes for hoses and guns to reach temperature. 6. Turn the pump on.

  • Page 75: Parts Replacement

    5-zone board (see the following Figure). MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 76 Fuse, 15A, 5 x 20 mm 085xx254 Fuse, 10A, 5 x 20 mm 085xx224 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 77 Fuse, 6.3A, 5 x 20 mm 085xx221 Fuse, 5A, 5 x 20 mm 085xx206 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 78: Changing The Filter

    Thread a new filter assembly into the manifold. See Section 10 Part Number List for more information. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 79: Section 8 - Troubleshooting

    3d. Keep reservoir full. 3e. Temperature control malfunction 3e. Replace temperature control MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 80 5g. Inspect system for charred adhesive and foreign 5g. Nozzles partially clogged matter. Drain, clean, flush and refill system MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 81: Section 9 - Specifications

    1 User Selectable Output Rated for 250V/5A (Dry Contact Relay) Applications Packaging, non-wovens, converting applications MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 82: Dimensions

    Dimensions MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 83: Section 10 - Part Number List

    SECTION 10 – PART NUMBER LIST 775XX850 (120 VAC Model) D4-E Unit 775XX851 (240 VAC Model) MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 84: Base Unit (775Xx852)

    MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 85 Tornillo hexagonal M6x16 inox Stainless M6x16 hexagonal nut Manta: aislante deposito Blanket: reservoir insulation 775XX860 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 86: Tank Assembly

    Stainless M4x6 allen screw Tornillo hexagonal M8x100 inox Stainless M8x100 hexagonal screw MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 87: Manifold Assembly

    Tornillo hexagonal 1/4-28 X 3/4 zinc HHCS 1/4-28 X 3/4 zinc 884XX004 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 88: Front Panel Assembly

    Arandela dentada M4 inox Stainless M4 washer Terminal faston M-panel TE938 Terminal faston M-panel TE938 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 89: Central Cover Assembly

    Arandela dentada M3 M3 washer Terminal faston M-panel TE938 Terminal faston M-panel TE938 MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 90: Rear Panel Assembly

    Pegatina riesgo de temperatura Sticker temperature risks Pegatina riesgo electrico Sticker electric risk MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 91: Section 11 - Warranty

    ValcoMelton. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 92: Section 12 - Service

    No charge will be made for parts and labor. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 93: Appendix A - Password Levels

    • Can access Peripherals (Inputs/Outputs) and Temperature Control (PID) menu groups. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 94: Appendix B - Power Requirements

    D4-E unit. Serious damage to the equipment and the circuit as well as injury to personnel can occur from overloading the system.

  • Page 95: System Power Requirement Calculation - 240Vac D4-E Unit

    Any hose/gun pair 1400W Total for all hoses and all guns 2800W MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 96: Appendix C - System Map

    APPENDIX C - SYSTEM MAP System Map Main Programming Buttons – Setup Button Temperature MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 97: Temperature Button Screens

    See Appendix A - Password Levels for details.. MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 98: Setup Button Sub Menu - Unlock/Lock

    *Menus available depend on password levels. See Appendix A - Password Levels Unlock Lock MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 99: Setup Button Sub Menu - System

    Setup Button Sub Menu – System* System MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 100: Setup Button Sub Menu - Clock

    Setup Button Sub Menu - Clock Clock MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 101: Setup Button Sub Menu - Pid Temp

    Setup Buttons Sub Menu – PID Temp* PID Temp MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 102: Setup Button Sub Menu - Setback

    Setup Button Sub Menu – Setback* Setback Setup Button Sub Menu – Startup* Startup MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

  • Page 103: Setup Button Sub Menu - Peripherals

    MM101 – D-4E HOT MELT UNIT VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

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