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VALCO MELTON D4-L User Manual

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D4-L
User Manual
Polígono Industrial Agustinos, calle G, nave D-34
Tel: +34.948.321.580 Fax: +34.948.326.584
31160 ORCOYEN (Navarra) ESPAÑA
e-mail:melton@melton.es
http://www.valcomelton.com

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  • Page 1 D4-L User Manual Polígono Industrial Agustinos, calle G, nave D-34 Tel: +34.948.321.580 Fax: +34.948.326.584 31160 ORCOYEN (Navarra) ESPAÑA e-mail:melton@melton.es http://www.valcomelton.com...
  • Page 3 Declaration of conformity The product: Model no.: Serial no.: Year of manufacture: Described in the enclosed documentation is in conformity with: ➢ Directive 2006/42/CE of 29 December 2009 replacing the Directive 98/37/EC of 22 June 1998 relating to the approximation of the laws of the Member States relating to machinery, combining in a single text Directives 89/392/EEC of 14 June 1989, 91/368/EEC of 20 June 1991, 93/44/EEC of June 14, 1993 and 93/68/EEC of 22 July 1993.
  • Page 5 CONTROL REGISTRATION CONTROL #: ..............DATE: ................ ELECTRIC CHECK:  CONTROL BOARD CHECK:  TEMPERATURE CONTROL CHECK 150/180C:  HYDRAULIC CHECK (100 bar):  PNEUMATIC CHECK: APPLICATOR SERIAL NUMBER: GUARANTEE CARD DISTRIBUTOR:......................CONTACT:........................ADRESS:................TELEPHON....... OEM:..........................ADDRESS:........................TYPE:..........BRAND:..........MODEL:......USER:..........................CONTACT:........................
  • Page 7 IMPORTANT! THIS INSTRUCTION MANUAL SHOULD BE KEPT IN AN ACCESSIBLE PLACE KNOWN TO ALL OPERATORS AND MAINTENANCE PERSONNEL. READ INSTRUCTIONS CAREFULLY BEFORE OPERATING MACHINE AND FOLLOW THEM WHILE THE MACHINE IS IN OPERATION. FOLLOW THE SAFETY INSTRUCTIONS PROVIDED IN THIS MANUAL WHEN USING AND HANDLING THE MACHINE.
  • Page 8 MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 9: Table Of Contents

    INDEX CHAPTER 1 SAFETY INSTRUCTIONS _____________________________ 6 1.1. SYMBOLS AND TERMS: ..............7 1.2. PURPOSE: ..................9 1.3. FIRST AID: ..................10 In case of burns ..................10 CHAPTER 2 DESCRIPTION _____________________________________ 12 2.1. INTRODUCTION: ................13 2.2. MAIN PARTS: ................. 13 2.2.1.
  • Page 10 6.1. INTRODUCTION: ................51 6.2. MAINTENANCE RECOMMENDATIONS: ........52 6.3. MAINTENANCE PROCESSES: ............. 53 6.3.1. PUMP REPLACEMENT .................. 53 6.3.2. MOTOR REPLACEMENT: ................55 6.3.3. REPLACING THE ADHESIVE FILTER: ............56 6.3.4. REPLACING THE PROBE AND RESISTORS ..........57 CHAPTER 7 TROUBLESHOOTING ______________________________ 58 7.1.

  • Page 11: Chapter 1 Safety Instructions

    CHAPTER 1 SAFETY INSTRUCTIONS MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 12: Symbols And Terms

    1.1. SYMBOLS AND TERMS: Miscellaneous European Community prohibitions markings Note of special interest Danger: hot surface Use of goggles required Miscellaneous precautions Use of safety gloves Precaution: electric required current Precaution: flammable liquid Precaution: risk of fluid leakage under high pressure Precaution: risk of entrapment between mobile parts...
  • Page 13 Burns Burns can be caused by the uncovered parts of the applicator, such as the guns or by splashes of hot melt. The hot adhesive under pressure in the nozzles can cause serious injuries to the skin. Qualified personnel: This is personnel (technical staff) who have acquired sufficient know-how in a specific field, either through training or from experience.

  • Page 14: Purpose

    1.2. PURPOSE: This unit has been manufactured according to current safety standards. This unit has been designed for the purpose described in chapter 2 of this manual, Description. To use the machine correctly, follow the instructions provided in the Operating Manual, particularly: ➢...

  • Page 15: First Aid

    1.3. FIRST AID: In case of burns: Immerse affected part in cold clean water as quickly as possible until the adhesive has cooled. Do not attempt to remove the adhesive from the skin even when it has cooled as this may cause more serious injury. Seek qualified medical attention immediately.
  • Page 16 MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 17: Chapter 2 Description

    CHAPTER 2 DESCRIPTION MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 18: Introduction

    2.2. MAIN PARTS: The main parts of the D4-L machine are shown in the following figure: Outer cover Control...

  • Page 19: Baseframe

    2.2.1. Baseframe: The base that supports the entire machine and where the manifold, the pump and the motor are stored. 2.2.2. Tank: This is where the hot-melt or other materials are melted; these materials may be in bulk form or in chunks. The tank is made of cast aluminium and is coated with Teflon to prevent soot and crystallisations.

  • Page 20: Control Panel

    2.2.6. Control panel: It is situated at the front of the machine with the machine operating and adjustment switches. MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 21: Technical Specifications

    2.3. TECHNICAL SPECIFICATIONS: COMPONENT DATA GENERAL Power supply voltage 220V I+N+T (50/60 Hz) Hoses (max.) Hydraulic pressure (maximum 2.8 – 55 bar operating) Noise level 63 dB Net weight Depending model -10ºC – 50 ºC (32ºF – 122ºF) HR 20% to 80% Operating temperature not condensed CONTROL...

  • Page 22: General Dimensions

    2.4. GENERAL DIMENSIONS: MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 23: Chapter 3 Machine Installation

    CHAPTER 3 MACHINE INSTALLATION MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 24: Introduction

    Remove the top and front covers to unpack. Unpack carefully to prevent damage to the machine. Inspect the machine for damages caused during transport. 3.3 INSTALLATION REQUIREMENTS: Install the D4-L machine leaving enough space for it to be accessed during operations. 0,5 m 0,5 m...

  • Page 25: Mechanical Installation

    3.4. MECHANICAL INSTALLATION: The mechanical installation involves the following: Positioning the machine: Remove the machine from the pallet using a forklift and position according to the installation requirements (chapter 3.3). The machine features anchor holes on the legs. Connecting the hoses: Proceed as follows to connect the hoses: Make sure the machine has been depressurised before connecting the hose.

  • Page 26: Hose Position

    3.4.1. HOSE POSITION: Never bend the hoses to angles with a radius of less than 150 mm. Hoses should not be secured to very broad, cold surfaces. MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...
  • Page 27 Do not bunch hoses together. Leave at least a 25 mm gap between them so the heat dissipates adequately. Do not cover hoses. If the hoses need to be covered, make sure there are vents to allow the heat to dissipate. Do not install hoses with clamps that place pressure on the diameter.

  • Page 28: Electrical Wiring

    3.5. ELECTRICAL WIRING: The electrical wiring depends on the model. See electric diagrams. Make sure the power source is duly protected and you are using the right cable for the machine’s electrical power needs. Secure the power cord to the machine bench in order to prevent an accident. Connect the pump permissions to the safety line on the main machine.

  • Page 29: Chapter 4 Machine Adjustments

    CHAPTER 4 MACHINE ADJUSTMENTS MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 30: Introduction

    4.1. INTRODUCTION: The following adjustments should be made before the machine is switched on or while it is working. They will ensure that the machine works properly and safely. 4.2. TEMPERATURE CONTROL: 4.2.1. Introduction: The temperature of the tank, hoses and guns in the Hot – Melt application equipment is regulated by a digital electronic device controlled by microprocessor.

  • Page 31: Description Of The Control Panel

    4.2.3. Description of the control panel: 4.2.3.1 Keyboard: The unit control panel has 11 control keys that provide access to the programme menus and general operating processes. Alarms Types A KEY: (ENERGY SAVING On/Off). It switches the ENERGY SAVING function on or off, with this function the equipment works with 50%- 80% of energy.
  • Page 32 K KEY: (ENTER) This key is used to validate the data that has been changed in the programmes. This key is also used for resetting the audible buzzer alarm. I KEY: (Programming) Navigation key through all the programming menus. J KEY: (Enter/Exit Programming) This key enters and exits the programming menu. 4.2.3.2 Display The control panel has a 10-digit 7-segment display in 3 blocks.
  • Page 33 • Heating & pump state LEDS 1,3,5,7 (9,11 according to equipment): They show the power outputs activation. Hoses. LEDS 2,4,6,8 (10,12 according to equipment): These lights show that the power outputs to the heating resistances for the extrusion guns are switched on. LED 0: This shows that the tank heating resistances are switched on.
  • Page 34 ENERGY SAVING Function: The equipment can be set on ENERGY SAVING to obtain important energy savings in five different ways, by selecting the temperatures of all the channels at a programmed % of their operating value (50% to 80%). This function disables the pump and the external permission associated and switches on the LED and the display shows a vertical line.
  • Page 35 4.2.3.5 Alarms: The unit has several alarms, informing of faults in the measurement sensors, out- of-range temperatures or temperatures above programmed safety levels. Alarms types Solid green light: Unit is ready for operation. Solid yellow light: Temperature is outside set point. Flashing yellow light + audible buzzer: Feeder is not filling the tank.
  • Page 36 Sensor faults: If there is a short circuit in one of the measuring sensors, the equipment will display “CCC” instead of the temperature for the part (tank, hose, gun) involved. If an open circuit sensor fault is detected, the display will show “AAA” instead of the temperature.
  • Page 37 Push “J” → You gain access to program menu. Push “I” → Go to P0. (If you get directly P1 –A go to next step). → P0 = “123” + ENTER = “K” Introduce Password → P1 = “1”. + ENTER = “K” Introduce Push “F”...
  • Page 38 menu. We could introduce both passwords (232, 123), in case of introduce 123, then we could go to programming menu to modify the parameter P1 to 2. (It isn’t necessary to introduce the passwords with any order 232→123). The navigation in the access password (P0) will permit to go 0 to 255 in any direction, growing or decreasing.

  • Page 39: Setting Program Menus

    LED on : The % values of the operating temperatures for the different devices (divided into 3 groups: tank, hoses, guns) are being programmed for adjustment in ENERGY SAVING. General operating parameters programme menu: To enter operating parameters (optionally, with a password) such as temperature measurement unit (ºC or ºF), clearance delay time, maximum temperature, temperature deviations that cause alarms, enabled options, display of operating times, etc.
  • Page 40 The channels are identified by the following codes: Tank The number of OUTLET 1 hose outputs depends on the equipment type. 4 is OUTLET 1 gun normal can be 6 with OUTLET 2 hose control card upgrade. OUTLET 2 gun OUTLET 3 hose OUTLET 3 gun OUTLET 4 hose...
  • Page 41 Pressing the key, the operating parameter displayed is saved. To end the process, press again. MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...
  • Page 42 Table 1. General parameter codes (standard default values in brackets): Nombre Descripción To enter the access code in order to change the level access. Enter password (000) [000,255] Level access (0). Shape the level access to the equipment. [0,1,2] Measurement unit (0) Selects the measurement unit.
  • Page 43 Nombre Descripción I/O Con-1 configurable parameter (0 – Disable) I/O states configurable functions. [0, 9] I/O Con-2 configurable parameter (0 – Disable) I/O states configurable functions. [0, 9] I/O Con-3 configurable parameter (0 – Disable) I/O states configurable functions. [0, 9] I/O Con-1D configurable parameter (0 –...
  • Page 44 P4 parameter: Maximum temperature. If this value is modified and after that it is being below of the programmed temperature of any channel then the channel temperatures will be the same as P4 value. 2. P18 to P26 parameters: I/O configurable parameters. It is possible to configure the I/O card contacts functions for different functions: Function mber...
  • Page 45 While it is a “0” (circuit is open) at the input of the energy saving function the unit keeps in standard working. When there is an “1” (contact is closed) the unit goes to energy saving. In order to keep the energy saving function on it is necessary to keep that “1” (contact is closed) at the input.
  • Page 46 P29 parameter: Motor shutdown time for gun in manual mode This parameter configures the time it takes the motor to stop since the gun trigger is released in manual mode. If this parameter has a value other than 0, the motor will only start by pressing the trigger of a gun in manual mode.
  • Page 47 Table 2. Codes of the timer switch on/off parameters. Switch-on 1 time (hour)(Monday) Switch-on 1 time (minute) (Monday) Type of switch-on 1 (Monday) Switch-off 1 time (hour) (Monday) Switch-off 1 time (minute) (Monday) Type of switch-off 1 (Monday) Switch-on 2 time (hour) (Monday) Switch-on 2 time (minute) (Monday) Type of switch-on 2 (Monday) Switch-off 2 time (hour) (Monday)
  • Page 48 TYPE=1 The equipment goes from its present status to OFF TYPE=2 The equipment goes from its present status to LOW MAINT. For easy programming, you can copy Monday parameters by pressing the key (D) when the first parameter of the following days is shown. To end the process, press again.

  • Page 49: Output Pressure Adjustment

    4.3. OUTPUT PRESSURE ADJUSTMENT: The adhesive output pressure is controlled by the regulator on the manifold. Turn the regulator stud with an Allen wrench until the pressure is suitable for the application. Pressure regulator MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...
  • Page 50 MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 51: Chapter 5 Operation

    CHAPTER 5 OPERATION MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 52: Introduction

    WARNING: This machine should only be used by qualified personnel who understand all the procedures and are familiar with the necessary safety measures. 5.1. INTRODUCTION: This chapter explains how to use the machine. First of all, make sure that the person operating the machine is duly protected and that all safety measures are being followed.

  • Page 53: Stops

    Filling the Tank: Before filling the tank, put on goggles, gloves and a long-sleeve shirt to prevent possible burns caused by hot adhesive splashing. Make sure that the tank is clean and free of foreign particles. Fill the heated tank with the hot–melt material up to a maximum of 10 mm below the edge of the tank.
  • Page 54 MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 55: Chapter 6 Maintenance

    CHAPTER 6 MAINTENANCE MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 56: Introduction

    Annex B. 6.1. INTRODUCTION: This chapter outlines the procedures for proper maintenance of the D4-L machine. Following these procedures will ensure safe operation and a long useful life of the machine. Carefully read Chapter 1: Safety before starting any maintenance process.

  • Page 57: Maintenance Recommendations

    6.2. MAINTENANCE RECOMMENDATIONS: The following table shows how often maintenance operations must be done. Maintenance Frequency As necessary Change manifold joints and filter cartridge. Clean the outside surface of the machine. Use a liquid cleaner recommended by the adhesive manufacturer. Weekly Inspect all hydraulic, electrical and pneumatic (40 hours)

  • Page 58: Maintenance Processes

    6.3. MAINTENANCE PROCESSES: 6.3.1. PUMP REPLACEMENT Follow these steps to replace the pump: 1. Make sure the machine is off. 2. Release the prisoner holding the coupling to the pump shaft with an Allen wrench. 3. Loosen the four Allen screws that secure the motor to the frame support team, to remove the engine, support and link back, leaving the pump.
  • Page 59 4. Loosen the four Allen screws that secure the pump to the manifold. 5. Place a new pump and follow the above steps in reverse, for re- assembly. For single pump apply a torque of 22 N • m. MUS01210202 07/01/2020 MELTON, S.L.U.

  • Page 60: Motor Replacement

    6.3.2. MOTOR REPLACEMENT: Follow these steps to replace the motor: 1. Make sure the machine is off. 2. In the bottom of the device, release the stud holding the coupling to the motor shaft. 3. Loosen the four hex nuts that secure the motor to the support, to remove the motor backwards.

  • Page 61: Replacing The Adhesive Filter

    4. Place the new engine and follow the reverse process explained above. 5. For the screws that attach the motor to the bracket applying a torque of 8.7 N • m. 6.3.3. REPLACING THE ADHESIVE FILTER: Before changing the filter, put on a face shield, gloves and a long-sleeve shirt to prevent possible burns caused by hot adhesive splashing.

  • Page 62: Replacing The Probe And Resistors

    6. Dismantle the filter, replace the inner mesh and clean all of the other parts. 7. Clean all of the components well and replace any defective ones. If using a cleaning agent, make sure it is compatible with the adhesive being used.Check with the adhesive manufacturer if you have any doubts.

  • Page 63: Chapter 7 Troubleshooting

    CHAPTER 7 TROUBLESHOOTING MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 64: Introduction

    WARNING: The maintenance operations described in this chapter should only be performed by qualified personnel understanding the processes and familiar with the safety measures involved. 7.1. INTRODUCTION: This chapter refers to the most common faults in your equipment. Breakdowns occur when the flow of glue is reduced or stops, or the alert system informs of a fault.
  • Page 65 The glue doesn’t go out Disassemble the hose from the gun and check the adhesive goes out. Press by han the solenoid valves and check Check if the air gets the adhesive goes out Defective module doesn’t pull adhesive and Clean the nozzles reach enough air Adhesive comes...

  • Page 66: Electrical Faults

    7.3. ELECTRICAL FAULTS: Circuit Breaker that supplies energy to the unit trips Check electrical leakage in unit resistance peripherals Check that the breaker is the right one for the unit power requirement machine does The unit turns on, but is not come on enabled Check the connection...
  • Page 67 The Tank does not heat Verify that the Check if the service Check the over temperature is contactor is activated temperature thermostat programmed correctly function Check the tank zone fuses Check if the tank heaters are short-circuited Verify that the tank terminals Verify correct tank are connected correctly Heather current...
  • Page 68 A hose overheats Check hose temperature sensor Check to see if the hose triac is short-circuited Check that the electronic Check programmed card is working correctly hose temperature A gun does not heat up Check for correct electronic Check that the channel is card programming enabled, and that it is at the right temperature...
  • Page 69 A hose does not heat up Check that the Check for correct channel is enabled and is at electronic card the right temperature programming If the sensor is short- circuited or opens, the Check hose display shows RID temperature sensor Disconnected Check that the pins Check the correct connection...

  • Page 70: Adhesive Application Problems

    7.4. ADHESIVE APPLICATION PROBLEMS: Cold beads Nozzles far from the Low temperature surface to be glued Raise temperature Bring nozzles closer Too much glue at the start and end of bead Nozzles far from surface Dirty nozzle (blocked) Low pump pressure to be glued Clean unblock...
  • Page 71 Adhesive with fine threads Applicator far from Bring closer the surface to be glued Slightly increase the temperature Adhesive cold Fill tank with Adhesive old new adhesive Slightly increase Adhesive too the temperature viscous Draught on the Preheat the Screen applicator to applicator and/or low substrate protect it...
  • Page 72 Drops of adhesive in the applicator nozzle Incorrect air pressure to Opening of obturators Hole blocked and/or obturator drive valves not correctly adjusted seat worn or dirty Regulate the opening of Clean and/or replace Adjust air pressure the obturators dirty and/or worn parts Frequent obstruction of nozzles Increase in solids...
  • Page 73 Rebounds or splashes of adhesive from the substrate Reduce tank Adhesive temperature temperature too high Reduce air pressure Air pressure in the pump of the pump too high Reduce air pressure Viscosity of adhesives nozzle of the pump too low smaller calibre Use adhesive with Reduce temperature...
  • Page 74 Carbonisation adhesive in the tank Reduce Tank temperature temperature high the tank Readjust temperature Temperature control fault control or replace card Keep tank full Level of adhesive low Keep tank cover Oxidation of the adhesive closed Gelatinous adhesive Empty the system Reduce the wash Overheating...
  • Page 75 Bubbles in the adhesive Fill the tank and operate applicators until bubbles Tank empty disappear Use an adhesive Slightly increase Adhesive too viscous of lower viscosity the temperature the substrate. Check by applying Operate applicator adhesive Humidity in the substrate until bubbles substrate...
  • Page 76 MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 77: Annex A Torque Instructions

    ANNEX A TORQUE INSTRUCTIONS MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 78: Torque And Unf Connectors

    Torque and UNF Connectors: Apply the torque shown in the following table. Screw Torque ½-8 32 Nm o’clock 9/16-6 40 Nm o’clock ¾-14 70 Nm o’clock To tighten sliding nuts and hoses, tighten the screw with your hand until you can't tighten anymore.

  • Page 79: Tightening Screws On Other Materials

    Tightening Screws on Other Materials: Apply the torque shown in the following table. Screw Aluminium 0.36 0.85 Brass Tightening Screws on Electrical Elements: Connection Torque (Nm) Situations Type differential, magneto-thermal, breakers, contactors, 6 to 10 mm Power terminals and solid-state relays. Manoeuvre Small relays, power sources, 4 mm terminals.
  • Page 80 MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 81: Annex B Software Specifications

    ANNEX B SOFTWARE SPECIFICATIONS MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...

  • Page 82: I/O Functions. I/O Card Pulses

    9.1. I/O FUNCTIONS. I/O CARD PULSES: I/O car diagram: Besides supporting communications by RS-485 the I/O card is able to have a wired communication. This wiring system has four functions. Applicator Stand by Heat on/off Vacuum Jumpers feeder (220/48/24 V from right to left terminal Applicator...
  • Page 83 Connector Function Applicator Application fuction Heat on/off Heat on/off function Stand by Stand by function Vacuum feeder Level sensor input Application function This function operates as following: When the pulse signal is no longer received for a time (minutes) exceeding the value set in P8 the unit goes to stand-by mode.

  • Page 84: Modbus Communications

    9.2. MODBUS COMMUNICATIONS: 9.2.1. COMMUNICATION STRUCTURE: Communication modes selection: P27 parameter. This parameter is used to know if external communication are going to be used. If P27= 0 it means that external communications by PROFIBUS or MODBUS protocols or by I/O States are not going to be used. If P27= 1 then the MODBUSS communications and the I/O States are activated.
  • Page 85 Example: Petition Reply Function 03 Function Start address Hi 00 Bytes quantity Start address Lo 6B Register value (108) 02 Nº register Hi 00 Register value (108) 2B Nº register Lo 03 Register value (109) 00 Register value (109) 00 Register value (110) 00 Register value...

  • Page 86: Communication Modes: Modbus (Rs-485, 8N +1)

    Error code: 1 Byte 0x90 Exception code: 1 Byte 01 ó 02 ó 03 ó 04 Example: Sending Reply Function Function Start address Start address Start address Satart address Register quantity Register quantity Register quantity Register quantity Bytes quantity Register value Register value Register value Register value...
  • Page 87 P3 prog 0x0106 M4 prog 0x0107 P4 prog 0x0108 M5 prog 0x0109 L/E 6 exits P5 prog 0x010A L/E 6 exits M6 prog 0x010B L/E 6 exits P6 prog 0x010C L/E 6 exits 0x010D 0x010E 0x010F 0x0110 0x0111 0x0112 0x0113 0x0114 0x0115 0x0116...
  • Page 88 0x0121 L/E 4 and 6 exits 0x0122 L/E 4 and 6 exits 0x0123 L/E 4 and 6 exits 0x0124 L/E 4 and 6 exits 0x0125 L/E 4 and 6 exits L/E 4 and 6 exits in 4exits – it sends “0” 0x0126 L/E 4 and 6 exits in 4exits –...
  • Page 89 0x013C L/E TUESDAY 0x013D L/E TUESDAY 0x013E L/E TUESDAY 0x013F L/E TUESDAY 0x0140 L/E WEDNESDAY 0x0141 L/E WEDNESDAY 0x0142 L/E WEDNESDAY 0x0143 L/E WEDNESDAY 0x0144 L/E WEDNESDAY 0x0145 L/E WEDNESDAY 0x0146 L/E WEDNESDAY 0x0147 L/E WEDNESDAY 0x0148 L/E WEDNESDAY 0x0149 L/E WEDNESDAY 0x014A L/E WEDNESDAY...
  • Page 90 0x0159 L/E FRIDAY 0x015A L/E FRIDAY 0x015B L/E FRIDAY 0x015C L/E FRIDAY 0x015D L/E FRIDAY 0x015E L/E FRIDAY 0x015F L/E FRIDAY 0x0160 L/E FRIDAY 0x0161 L/E FRIDAY 0x0162 L/E FRIDAY 0x0163 L/E FRIDAY 0x0164 L/E SATURDAY 0x0165 L/E SATURDAY 0x0166 L/E SATURDAY 0x0167 L/E SATURDAY...
  • Page 91 0x0176 L/E SUNDAY 0x0177 L/E SUNDAY 0x0178 L/E SUNDAY 0x0179 L/E SUNDAY 0x017A L/E SUNDAY 0x017B L/E SUNDAY 0x017C HOUR 0x017D MINUTES 0x017E HEAT ON/OFF 0x017F TIMER 0x0180 ENERGY SAVING 0x0181 0x0182 L/E= HOURS TO FILTER CHANGE 0x0183 Tank present 0x0184 Hose 1 present 0x0185...
  • Page 92 Note 3: Positions where appear C series, means that N series has not this data so N series sends value “0” Note 4: P10 changes of direction from 0x0119 to 0x0182 because in a 4 outputs series it is only a reading data.(C6 L/E in that way it becomes compatible) Note 5: P9 changes from 0x0118 to 0x183 because it is only a L data.

  • Page 93: Annex Clog Sheets

    ANNEX C LOG SHEETS MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...
  • Page 94 DATE INCIDENCE MUS01210202 07/01/2020 MELTON, S.L.U. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail: melton@melton.es http://www.valcomelton.com...
  • Page 95 "/% !"*%'1 #$%&! ' ! ()# $*!$+ %" '( ,#+*-'%+ . $/%0!'1 2 $$ 1 & -' !" 6 0!+* $ '...
  • Page 96 $6 '1%7"), 8''9 & :/). &" ,"* 82 "-1&/(,/') %)1,/') '1 ,/') "4/-/') ," '4"& ( ." & :/). #/-, /&/). #/)" */ .& 7 0$ 0 7 2"-, & ) #"1,&/1 # 1 8/)",0< -"=& 7" 0$ 0 7 2"-, & ) &'), )"# 0$ 0...
  • Page 97 7 (**$2-('. )%!-$ 7 %$2-'02!% 2!90*$-1:!.$;'!8$ 7 '(*- )!*$% 7 !*< !%2( $%-(*4 &'()$!* $!+,&!'-$'. (% *+ /&.-0*(. 1 '2(3$*4 !5!''!4 )!0* $% # 8!3$.-!'!* !" #...
  • Page 98 < <:! < & 8 $-; & & 8 #*+-0 ,$-'( !" $(5+ '(0+- )*+,'$- '$./)$*0'*1 +( -. 2)103-+1 4 *5+6'- $7$**$ ,$3- '( & 9$6'10$*$- #$% &...
  • Page 99 *> ).)( < "+; '.*'. '.*'. "&3) %&.)+5 '()*%"+ %",-'"(.%(/ )& +, 0'/.1+)/ 2 (3)4%+5 "6"(("5 *"1+ %& $ 8"4%/."("+ !"# $...
  • Page 100 8 ")*,/ +#,&' < = 8 *,,&4/*)0 +'#/& 8 > 8 > 8> 8> 8 #,: 8 (/+(/ 8 (/+(/ #'4* &'/*,6 ()*+&#, &#-.(#)/&)0 *' ,- 1(0/2,*0 3 )4*5&,6 #7#))#6 +#2, &' % 9#5&0/#)#, "#$ %...
  • Page 101 ', !" ' , & #' #0&! , 1#+ 2 #3 * % #! #(;*# , + ' !( )*+,&! + !+, * ,& ! !" #$# #" %#&! ' 6 - /-7 . 878 3# +,# #! 4#5 6 - /-7 . 87-...
  • Page 102 0 "- $"!( !(- "# + &!$" !$)6+$ -! , ( ") *+,-'" , ",- + -' " !"# $%$ $# &$'" !( 2 . /. 7$ !,-$ $" 0$1 2 . /.
  • Page 103 ANEXO A DESPIECE / PART LISTING EQUIPO D4-L D4-L EQUIPMENT R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 104 5.1. CONJUNTO CARCASA CENTRAL D4-E/ D4-E CENTRAL HOUSING ASSEMBLY ..................... 8 5.2. CONJUNTO CARCASA CENTRAL D4-LABELING / D4-LABELING CENTRAL HOUSING ASSEMBLY ..................9 6. CONJUNTO PANEL TRASERO D4-L/ D4-L REAR PANEL ASSEMBLY ..10 7. CONJUNTO PANEL DELANTERO D4-L / D4-L FRONTAL PANEL ASSEMBLY ........................11 R121030201 19/02/2020 VALCO MELTON S.L.U.
  • Page 105 1. CONJUNTO EQUIPO D4-L / D4-L EQUIPMENT ASSEMBLY R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 106 TUERCA HEX. AUTOBLOCANTE M3 DIN HEXAGONAL AUTOBLOC.M3 DIN985 911XX326 29 MAZO FUENTE DE ALIMENTACION D4-L D4-L POWER SUPPLY WIRING R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 107 11 TORNILLO ALLEN M4X6 INOX. ALLEN SCREW M4X6 STAINLESS 910XX004 HEXAGONAL SCREW M8X100 12 TORNILLO HEXAGONAL M8x100 INOX. STAINLESS R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 108 GEAR PUMP, STANDARD WIDTH GEAR PUMP, STANDARD WIDTH 561XX308 10 JUNTA TORICA VITON 26,64X2,62 26,64X2,62 VITON O-RING 918XX921 R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 109 HHCS 1/4-28 X 3/4 ZINC HHCS 1/4-28 X 3/4 ZINC 884XX004 ARANDELA GROVER M6 INOX. STAINLESS M6 GROVER WASHER 915XX163 R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 110 914XX982 10 ARANDELA DENTADA M3 TOOTHED WASHER M3 910XX397 11 TERMINAL FASTON M-PANEL FASTON M-PANEL TERMINAL 915XX158 R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 111 FASTON M-PANEL TERMINAL 915XX158 10 TAPA DEPOSITO D4-E D4-E TANK LID 11 BISAGRA D4 LABELING BRACKET D4 LABELING R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 112 TERMINAL FASTON M-PANEL FASTON M-PANEL TERMINAL 915XX158 LABEL,WARNING-HOT SURFACE LABEL,WARNING-HOT SURFACE 781XX629 LABEL, WARNING-ELEC.HAZARD LABEL, WARNING-ELEC.HAZARD 781XX630 R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...
  • Page 113 TUERCA HEX. AUTOBLOCANTE M4 DIN HEXAGONAL AUTOBLOC.M4 DIN985 912XX441 11 TARJETA CONTROL D4-L SELCO D4-L SELCO CONTROL CARD R121030201 19/02/2020 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 31160 ORCOYEN, NAVARRA TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com...

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