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VALCO MELTON D10 Manuals
Manuals and User Guides for VALCO MELTON D10. We have
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VALCO MELTON D10 manual available for free PDF download: Manual
VALCO MELTON D10 Manual (313 pages)
Hot Melt Unit
Brand:
VALCO MELTON
| Category:
Melting Machines
| Size: 13.14 MB
Table of Contents
Table of Contents
5
Section 1 - Introduction
11
Description
11
Nameplate
11
S Number Configuration
12
Section 2 - Safety and Use
15
Read Thoroughly before Handling Equipment
15
Symbols
15
Owner Responsibilities
16
Limitations of Use
16
Installation/Startup/Use Safety Information
17
Shut down Safety Information
18
Hot-Melt-Specific, General Safety Information
18
What to Do if Contact with Hot Adhesive Occurs
19
What to Do if Inhalation of Adhesive Fumes Occurs
19
What to Do if Adhesive-Related Fire or Explosion Occurs
20
Hose Safety Information
21
Section 3 - Basic Features
23
Key Features
23
Section 4 - Installation
25
Choosing a Location
25
Mounting Footprint
25
Installation Kit
26
Routing Low-Voltage Leads
26
Connecting the Electrical Power
27
Connecting the Hoses
29
Connecting the Hot Melt Hoses to the Applicators
31
Wiring Diagram (after 5/18)
32
Wiring Diagram - before 5/18
34
Input/Output Connections
35
Input/Output Connections - before 5/18
37
Section 5 - Setup
38
Pump Setup Menu
81
VFD Parameters
84
After 5/18
84
Before 5/18
84
Encoder Setup Menu
85
Section 6 - Operation
99
Start the Unit
99
Temperature
100
Setpoint and Actual Temperature
100
Temperature Status Leds
100
Pump Operation
101
Pump On/Off Key
101
Pump Status Key
101
Fixed Speed Unit
101
Variable Speed Unit
102
Clock On/Off
102
Setback
103
Automatic Setback
103
Pot Fill - External Low Level Detection
104
Hopper Feeder - Internal Low Level Detection
104
Beacon Alarm
104
External Input
104
Filling the Tank
105
Section 7 - Maintenance
107
General
107
Cleaning the Exterior of the Unit
107
Changing the Adhesive
108
Flushing the System
108
Parts Replacement
109
Changing Fuses
109
Units Produced after August, 2014
110
Units Produced before August, 2014
111
Changing the Filter
112
Section 8 - Troubleshooting and Repair
113
Section 9 - Specifications
115
General
115
Dimensions - D10
116
Dimensions - D16
117
Section 10 - Part Number List
119
How to Order Parts
119
D10 Unit
120
D10 Unit, 2 Exit (771Xx001)
123
D10 Unit, 4 Exit (771Xx002)
123
D10 Unit, 6 Exit (771Xx003)
124
D10 Base Unit (776Xx884)
125
After 5/18
127
Before 5/18 and after 1/17
129
D10 Unit - Previous Version (before 1/2017 and after 1/2016)
131
D10 Unit, Fixed Speed, 2 Exit (776Xx703) - Previous Version (before 1/2017 and after 1/2016)
133
D10 Unit, Fixed Speed, 4 Exit (776Xx704) - Previous Version (before 1/2017 and after 1/2016)
134
D10 Unit, Fixed Speed, 6 Exit (776Xx705) - Previous Version (before 1/2017 and after 1/2016)
135
D10 Unit, Variable Speed, 2 Exit (776Xx706) - Previous Version (before 1/2017 and after 1/2016)
136
D10 Unit, Variable Speed, 4 Exit (776Xx707) - Previous Version (before 1/2017 and after 1/2016)
137
D10 Unit, Variable Speed, 6 Exit (776Xx708) - Previous Version (before 1/2017 and after 1/2016)
138
D10 Unit - Previous Version (before 1/2016)
139
D10 Unit, Fixed Speed, 2H/2G (776Xx853) - Previous Version (before 1/2016)
143
Coupling Assembly (Units Produced before 1/2016)
145
D10 Unit, Fixed Speed, 4H/4G (776Xx859) - Previous Version (before 1/2016)
146
D10 Unit, Fixed Speed, 6H/6G (776Xx860) - Previous Version (before 1/2016)
146
D10 Unit, Variable Speed, 2H/2G (776Xx858) - Previous Version (before 1/2016)
146
D10 Unit, Variable Speed, 4H/4G (776Xx861) - Previous Version (before 1/2016)
148
D10 Unit, Variable Speed, 6H/6G (776Xx862) - Previous Version (before 1/2016)
148
D16 Unit
149
D16 Unit, 2 Exit (771Xx004)
152
D16 Unit, 4 Exit (771Xx005)
152
D16 Unit, 6 Exit (771Xx006)
153
D16 Base Unit (776Xx885)
154
Before 5/18
156
Before 5/18 and after 1/17
157
D16 Unit-Previous Version (before 1/2017 and after 1/2016)
158
D16 Unit, Fixed Speed, 2 Exit (776Xx774) - Previous Version (before 1/2017 and after 1/2016)
160
D16 Unit, Fixed Speed, 4 Exit (776Xx775)-Previous Version (before 1/2017 and after 1/2016)
161
D16 Unit, Fixed Speed, 6 Exit (776Xx776)-Previous Version (before 1/2017 and after 1/2016)
162
D16 Unit, Variable Speed, 2 Exit (776Xx777)-Previous Version (before 1/2017 and after 1/2016)
163
D16 Unit, Variable Speed, 4 Exit (776Xx778)-Previous Version (before 1/2017 and after 1/2016)
164
D16 Unit, Variable Speed, 6 Exit (776Xx779)-Previous Version (before 1/2017 and after 1/2016)
165
D16 Unit - Previous Version (before 1/2016)
166
D16 Unit, Fixed Speed, 2H/2G (776Xx864) - Previous Version (before 1/2016)
170
Coupling Assembly (Units Produced before 1/2016)
172
D16 Unit, Fixed Speed, 4H/4G (776Xx865) - Previous Version (before 1/2016)
172
D16 Unit, Fixed Speed, 6H/6G (776Xx866) - Previous Version (before 1/2016)
172
D16 Unit, Variable Speed, 2H/2G (776Xx867) - Previous Version (before 1/2016)
173
D16 Unit, Variable Speed, 4H/4G (776Xx868) - Previous Version (before 1/2016)
176
D16 Unit, Variable Speed, 6H/6G (776Xx869) - Previous Version (before 1/2016)
176
Installation Kit (091Xx664)
176
Option Kits
177
Autofeed
177
Vacuum Feeder Assembly 776Xx157
177
Split Lid Kits
179
776Xx610
179
776Xx203
179
776Xx613
179
Pump Control
180
Cable Assembly Handgun Pump Control (029Xx553)
180
Motor/Pump Type
180
Pump Kit, Fixed, Standard Width (771XX007)
181
Pump Kit, Variable, Standard Width (771XX008) - after 5/18
182
Pump Kit, Variable, Standard Width (771XX008) - before 5/18 and after 1/17
183
Pump Kit, Fixed, Half Width (771XX009)
184
Pump Kit, Variable, Half Width (771XX010) - after 5/18
185
Pump Kit, Variable, Half Width (771XX010) - before 5/18 and after 1/17
186
Pump Kit, Fixed, Double Width (771XX011)
187
Pump Kit, Variable, Double Width (771XX012) - after 5/18
188
Pump Kit, Variable, Double Width (771XX012) - before 5/18 and after 1/17
189
Pump Kit, Fixed, Quad Width (771XX013)
190
Pump Kit, Variable, Quad Width (771XX014) - after 5/18
191
Pump Kit, Variable, Quad Width (771XX014) - before 5/18 and after 1/17
192
Pump Type - Previous (before 1/2017)
193
Pump Kit, Standard Width (560Xx886)
193
Pump Kit, Standard Width (561Xx216)
193
Pump Kit, Double Width (560Xx887)
193
Pump Kit, Double Width (561Xx221)
194
Pattern Control
194
Valve Driver Kit, PCM-6 (776Xx733)
194
Internal Level Sensors
195
Internal Low-Level Sensor Kit (776Xx745)
195
Internal High-Level Sensor Kit (776Xx748)
196
External Pot Fill
197
External Pot Fill Kit (776Xx757)
197
Alarm Beacon
199
Alarm Beacon Assembly, 24V (782Xx701)
199
Alarm Beacon Replacement Bulb
200
Siren Element Kit (776Xx762)
200
Pressure Relief
200
Pneumatic Pressure Relief Kit (707Xx212)
200
Relief Valve Assembly (594Xx189)
201
Pressure Monitoring
202
Pressure Switch Kit, 50-130 PSI (481Xx050)
202
Pressure Switch Kit, 160-400 PSI (481Xx051)
202
Pressure Switch Kit, 275-850 PSI (481Xx052)
203
Heavy Duty Pressure Gauge (786Xx129)
203
Pressure Transducer Assembly (098Xx134)
204
Auxiliary I/O
205
Optional I/O HMU PCB Assembly (098Xx134)
205
Ethernet IP, Anybus Installation Kit (098Xx133)
205
Section 11 - Warranty
207
Warranty Information
207
Cold Glue Equipment and Electronic Controls
207
Hot Melt Units, Hoses, Valves, Guns, and Related Equipment
207
Section 12 - Service
209
Appendix A - Password Levels
211
Appendix B - Power Requirements
213
System Power Requirement Calculation - D Series Units
213
Appendix C - Micro SD Backup & Restore
215
Functions
215
Error Codes
216
Appendix D - Communication Protocols-Modbus
217
Appendix E - Communication Protocols-Ethernet IP
227
Hot Melt Unit to Ethernetip Communication Protocol
227
Data Packets Used for Ethernet/Ip Communication
227
Send Packet (PLC) Frame
227
Bit Definitions for Control Byte 0
228
Command Byte 1
228
Data Index Byte 2
229
Channel Byte 3
229
Data Value Byte 4 and 5
230
Pump1 Speed
230
Receive Packet (Melter) Frame
230
Data Index Byte 2
231
Channel Byte 3
231
Channel Read Data Bytes 4 and 5
231
Channel Read Data + Bytes 6 - 15
231
Current Alarm Types
232
Error Codes
233
Examples
233
Status Indicators
234
Network Status LED
234
Module Status LED
234
Link/Activity LED
234
Appendix F - Instruction Sheets for Option Kits
235
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