22 tons capacity air/hydraulic truck jack (8 pages)
Summary of Contents for K Tool International KTI-63500A
Page 1
KTI-63500A OWNER’S MANUAL 700 LBS PEDESTAL TRANSMISSION JACK Minimum Lifting Maximum Lifting Saddle Saddle Capacity Base L x W Ram Travel Range Range Forward Tilt Backward Tilt 700 lbs. 49-5/8 inch 68-3/4 inch 14° 72° 22-1/4 x 21-3/8 inch 19-1/8 inch...
GENERAL SAFETY RULES WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in serious injury. CAUTION: Do not allow persons to operate or assemble this jack until they have read this manual and have developed a thorough understanding of how the jack works. WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur.
SAFETY MARKINGS WARNING! 1. Study, understand, and follow all instructions before operating this device. 2. Do not exceed rated capacity. 3. Use only on hard, level surfaces, with less than 3 degrees of slope. 4. Lifting device only. Immediately after lifting, support the vehicle with appropriate means. 5.
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ASSEMBLY All numbers in parenthesis () refer to the index number from the parts breakdown.(page 9) BASE 1. Attach the four ball bearing caster wheels to the 2. Attach the bases (14) to the support tube parts 4 respective legs of the jack bases making sure (12) with screws (15), washers (5), spring to tighten the screw.
Page 5
ASSEMBLY SADDLE 1. Mount the four angle brackets (T4x4) to the saddle using screws (T5x4), washers (T6x8), spring washers (T7x4) and nuts (T8x4). Attach the hook guide (13) to the saddle with washer (5), spring washer (6) and nut (7) and assemble the chain hook-to-hook guide (13) with two screws (4) and washers (3).
5. Carefully and slowly pinch oil fill plug (7) to 6. Turn release valve (4) counterclockwise to the release trapped air. open position one full turn and lower ram to the lowest position. 7. Turn release valve (4) clockwise to the closed position and check for proper pump action.
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LOWERING THE JACK 1. Support the load with appropriate means before removing transmission. Check to make sure the transmission is stable on the jack saddle and load is fixed in place before attempting to lift lower, or transport. 2. Grasp the handle firmly with both hands. Securely hold on to the jack handle so your hands do not slip and ensure the release valve does not rapidly lower.
MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly, it will give you many years of service. Follow the maintenance instructions carefully to keep your equipment in good working condition. Never perform any maintenance on the equipment while it is under a load. Inspection You should inspect the product for damaged, worn, broken or missing parts (e.g.: pins) and that all components function before each use.
TROUBLESHOOTING JACK JACK JACK POOR WILL NOT CAUSES AND SOLUTIONS WILL WILL WILL JACK LIFT TO LIFTING FULL LIFT HOLD LOWER EXTENSION LOAD LOAD Release valve is not completely closed (Turn handle clockwise). Weight Capacity Exceeded. Air is in the hydraulics. Purge air from system.
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