Eaton Moeller SmartWire-Darwin Series Hardware And Engineering
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Eaton Moeller SmartWire-Darwin Series Hardware And Engineering

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06/09 AWB2723-1613en

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Summary of Contents for Eaton Moeller SmartWire-Darwin Series

  • Page 1 SmartWire-Darwin Units Hardware and Engineering 06/09 AWB2723-1613en...
  • Page 2 All brand and product names are trademarks or registered trademarks of the owner concerned. Emergency On Call Service Please call your local representative: http://www.moeller.net/address Hotline of the Moeller Field Service: +49 (0) 180 5 223822 (de, en) fieldservice@moeller.net published 2009, edition date 02/09 edition 06/2009 See revision protocol in the “About this manual“...
  • Page 3 Danger! Dangerous electrical voltage! Before commencing the installation • Disconnect the power supply of the device. • Suitable safety hardware and software measures should be implemented for the • Ensure that devices cannot be accidentally I/O interface so that a line or wire breakage restarted.
  • Page 4 • Measures should be taken to ensure the • Wherever faults in the automation system proper restart of programs interrupted may cause damage to persons or property, after a voltage dip or failure. This should external measures must be implemented to not cause dangerous operating states even ensure a safe operating state in the event for a short time.

  • Page 5: Table Of Contents

    06/09 AWB2723-1613en Contents About this Manual List of revisions Overview of the SmartWire-Darwin System Additional device manuals Target group Reading conventions Power Module EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 Introduction EU5C-SWD-PF1-1 – Layout – Engineering – Installation – Diagnostics EU5C-SWD-PF2-1 – Layout – Engineering –...
  • Page 6 06/09 AWB2723-1613en Contents Programming – EU5E-SWD-8DX – EU5E-SWD-4D4D – EU5E-SWD-4D2R Switching on Contactors DIL-SWD-32-001, DIL-SWD-32-002 Introduction Layout Engineering – DOL Starters – Reversing starters – Safety-related applications – Feedback circuit – Measures for higher safety categories – Application for EN ISO13849-1 and EN 62061 –...
  • Page 7 06/09 AWB2723-1613en Contents – M22-SWD-K11LED-(W/B/G/R) – M22-SWD-K22LED-(W/B/G/R) – M22-SWD base fixing Layout Engineering – Connection of the round cable to the cable gland 83 – Connection of the round cable via a plug connection Installation Commissioning Exchange of Modules Device status Programming –...
  • Page 8 06/09 AWB2723-1613en...

  • Page 9: About This Manual

    06/09 AWB2723-1613en About this Manual List of revisions Edition Page Description Modi- Omit- date fica- tion 06/09 Figure corrected Note text added Graphics corrected Warning text modified Safety category modified Overview of the The SmartWire-Darwin connection system is an intelligent SmartWire-Darwin System bus system and makes possible the reliable and easy connection of switching devices, control circuit devices and...

  • Page 10: Additional Device Manuals

    06/09 AWB2723-1613en About this Manual Additional device manuals Further information concerning the SmartWire-Darwin can be found in the manuals: • AWB2723-1612 SmartWire-Darwin Gateways • AWB2723-1617 SmartWire-Darwin The System • AWB2725-1425 XIOC signal modules (chapter „Diagnostics of the Profibus-DP slaves“) The manuals are available for download on the Internet as PDF files.

  • Page 11: Reading Conventions

    06/09 AWB2723-1613en Reading conventions Reading conventions Symbols used in this manual have the following meanings: Indicates instructions to be followed. Caution! warns of the risk of material damage. Warning! warns of the possibility of serious damage and slight injury. Danger! warns of the possibility of serious damage and slight injury or death.

  • Page 13: Power Module Eu5C-Swd-Pf1-1, Eu5C-Swd-Pf2-1

    06/09 AWB2723-1613en Power Module EU5C-SWD-PF1-1, EU5C-SWD-PF2-1 Introduction The SmartWire-Darwin power modules EU5C-SWD-PF1-1 and EU5C-SWD-PF2-1 are for the purpose of looping back the slave power supply in the SmartWire-Darwin network. EU5C-SWD-PF1-1 Layout Connections/power supply Figure 1: Connections of the EU5C-SWD-PF1-1 module a Contactors power supply AUX b SWD In c SWD Out...

  • Page 14: Engineering

    06/09 AWB2723-1613en Power Module EU5C-SWD-PF1- 1, EU5C-SWD-PF2-1 The SmartWire-Darwin power module EU5C-SWD-PF1 loops the 24 V DC contactor voltage back into the SmartWire- Darwin cable. The looped back 24 V DC voltage is not electrically isolated from the 24 V DC supply voltage (AUX) of the module. There is voltage reversal and EMC protection.

  • Page 15: Installation

    06/09 AWB2723-1613en EU5C-SWD-PF1-1 Installation The SmartWire-Darwin power module EU5C-SWD-PF1 is envisaged for mounting on a top-hat rail. Mount the module on the top-hat rail. Connect the 24 V DC voltage to the terminals AUX on the front of the module. Connect the 8-pole SmartWire-Darwin cable to the SWD In socket.

  • Page 16: Diagnostics

    06/09 AWB2723-1613en Power Module EU5C-SWD-PF1- 1, EU5C-SWD-PF2-1 24 V DC Figure 2: Terminal capacity • flexible, cross-section 0.25 mm² to 1.5 mm², with the ferrule (minimum length 8 mm) • Solid: 0.14 mm² to 1.5 mm² Information on the cable protection is provided on page 16 Diagnostics The device does not report a diagnosis...

  • Page 17: Layout

    06/09 AWB2723-1613en EU5C-SWD-PF2-1 EU5C-SWD-PF2-1 Layout Connections/power supply Figure 3: Connections of the EU5C-SWD-PF2-1 module a SmartWire Darwin slave supply b POW slave supply display c Contactors power supply AUX d SWD In e SWD Out The SmartWire-Darwin power module EU5C-SWD-PF2 loops the 24 V DC contactor voltage and the 15 V slave supply back into the SmartWire-Darwin cable.

  • Page 18: Engineering

    06/09 AWB2723-1613en Power Module EU5C-SWD-PF1- 1, EU5C-SWD-PF2-1 The 24 V DC contactor supply is not electrically isolated from the 24 V DC supply of the power module, i.e. the 24 V DC voltage is looped back in. There is voltage reversal and EMC protection.

  • Page 19: Installation

    06/09 AWB2723-1613en EU5C-SWD-PF2-1 Installation The SmartWire-Darwin power module EU5C-SWD-PF2 is envisaged for mounting on a top-hat rail. Mount the module on the top-hat rail. Connect the 24 V DC voltage to the terminals POW on the front of the module. If necessary, reconnect the 24 V DC voltage for the contactor coils to the terminals Connect the 8-pole SmartWire-Darwin cable to the SWD In...

  • Page 20: Diagnostics

    06/09 AWB2723-1613en Power Module EU5C-SWD-PF1- 1, EU5C-SWD-PF2-1 • flexible, cross-section 0.25 mm² to 1.5 mm², with the ferrule (minimum length 8 mm.) • Solid: 0.14 mm² to 1.5 mm² Cable protection On the SWD gateway connect the POW and AUX supply voltages via separate miniature circuit-breakers or fuses: •...

  • Page 21: O Modules Eu5E-Swd-8Dx Eu5E-Swd-4D4D Eu5E-Swd-4D2R

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD-4D2R Introduction The SmartWire-Darwin input/output modules (abbreviated: I/O modules) are used for the connection of other sensor and actuator devices. These can be, for example, auxiliary switches of additional switching devices that have integrated SmartWire-Darwin technology. The modules are placed in the immediate vicinity of the sensors/actuators, due to which the remaining wiring is markedly reduced.

  • Page 22: Layout

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD- 4D2R Layout EU5E-SWD-8DX Figure 5: Connections of the modules EU5E-SWD-8DX a SmartWire-Darwin cable with external device plug b SmartWire-Darwin diagnostics LED c Status LEDs of the inputs d I0 - I7 (inputs) e 0-V connection The SmartWire-Darwin I/O module EU5E-SWD-8DX provides eight digital inputs I0 to I7 with the help of which diverse sensors can be integrated into the SmartWire-Darwin...

  • Page 23: Eu5E-Swd-4D4D

    06/09 AWB2723-1613en Layout EU5E-SWD-4D4D Figure 6: Connections of the modules EU5E-SWD-4D4D a SmartWire-Darwin cable with external device plug b SmartWire-Darwin diagnostics LED c Status LEDs of the inputs and outputs d I0 - I3 (inputs) e Q0 - Q3 (outputs) f 0-V- 24-V connection The SmartWire-Darwin I/O module EU5E-SWD-4D4D provides four digital inputs I0 to I3 and four digital outputs...

  • Page 24: Eu5E-Swd-4D2R

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD- 4D2R EU5E-SWD-4D2R Figure 7: Connections of the modules EU5E-SWD-4D2R a SmartWire-Darwin cable with external device plug b SmartWire-Darwin diagnostics LED c Status LEDs of the inputs and outputs d I0 - I3 (inputs) e Q0, Q1 (outputs) f 0-V connection The SmartWire-Darwin I/O module EU5E-SWD-4D2R...

  • Page 25: Engineering

    06/09 AWB2723-1613en Engineering Engineering The SmartWire-Darwin input/output modules are used for the connection of other sensor and actuator devices without integrated SmartWire-Darwin technology. The modules are placed in the immediate vicinity of the sensors or actuators, which markedly reduces the remaining wiring. Three different modules are available.

  • Page 26: Installation

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD- 4D2R Installation The SmartWire-Darwin input/output modules are envisaged for top hat mounting. Mount the module on the top-hat rail. Figure 8: Mounting on top-hat rail Connect the 8-pole SmartWire-Darwin cable via the SWD socket to the top side of the device.
  • Page 27 06/09 AWB2723-1613en Installation EU5E-SWD-4D4D Connect the sensors to the corresponding input I0 to I3. Connect the reference potential 0 V DC to connection 0 V. Connect the actuators to the corresponding output Q0 to Connect the 24 V DC supply voltage for the outputs to the 24 V terminal.

  • Page 28: Commissioning

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD- 4D2R Connections/power supply EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD-4D2R 24 V 24 V DC Figure 9: Wiring of the E-/A modules Terminal capacity • flexible, cross-section 0.25 mm² to 1.5 mm², with ferrule (minimum length 8 mm.) •...

  • Page 29: Exchange Of Modules

    06/09 AWB2723-1613en Exchange of Modules Exchange of Modules Caution! Replacement of the SmartWire-Darwin input/output modules is not permitted until the entire SmartWire- Darwin system has been switched off. After replacement of the modules and connection of the voltage the configuration button must be pressed. The new module is assigned an address by this means.

  • Page 30: Eu5E-Swd-8Dx

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD- 4D2R Programming EU5E-SWD-8DX The module has two input bytes at its disposal. Inputs Byte 0: Designation Meaning not used not used not used not used F = Failure 0: No diagnostic alarm not used P = modules present 0: Module not available 1: Module available...
  • Page 31 06/09 AWB2723-1613en Programming Designation Meaning Status input I5 Status input I6 Status input I7 Diagnostics The module does not report a diagnosis.

  • Page 32: Eu5E-Swd-4D4D

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD- 4D2R EU5E-SWD-4D4D The module has two input bytes and one output byte at its disposal. Inputs Byte 0: Designation Meaning not used not used not used not used F = Failure 0: No diagnostic alarm 1: Module diagnostics present not used...
  • Page 33 06/09 AWB2723-1613en Programming Designation Meaning not used not used not used Outputs Byte 0: Designation Meaning Actuation output Q0 Actuation output Q1 Actuation output Q2 Actuation output Q3 not used not used not used not used Diagnostics In case of diagnosis the module reports the following error cause (bit 4 in input byte 0 is set): Value Meaning...

  • Page 34: Eu5E-Swd-4D2R

    06/09 AWB2723-1613en I/O Modules EU5E-SWD-8DX EU5E-SWD-4D4D EU5E-SWD- 4D2R EU5E-SWD-4D2R The module has two input bytes and one output byte at its disposal. Inputs Byte 0: Designation Meaning not used not used not used not used F = Failure 0: No diagnostic alarm not used P = Modules present 0: Module not available...
  • Page 35 06/09 AWB2723-1613en Programming Designation Meaning not used not used not used Outputs Byte 0: Designation Meaning Actuation output Q0 Actuation output Q1 not used not used not used not used not used not used Diagnostics The module does not report a diagnosis.
  • Page 36 06/09 AWB2723-1613en...

  • Page 37: Switching On Contactors Dil-Swd-32-001, Dil-Swd-32-002

    06/09 AWB2723-1613en Switching on Contactors DIL-SWD-32-001, DIL-SWD-32-002 Introduction The SmartWire-Darwin modules DIL-SWD-32-001 and DIL- SWD-32-002 for DILM are snapped directly onto either a contactor type DILM 7 to DILM 38, a DILA contactor relay or an MSC motor starter. It is for the purpose of driving a contactor or a motor starter via a programmable logic controller and acquiring the feedback.
  • Page 38 06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 e Connection pins f Adjusting slide for contactor size g Terminal X0-X1-X2 h Terminal electrical enable X3-X4 i Selector switch 1-0-A The external device plug with an adapted SmartWire-Darwin connecting cable is connected to the contactor module DIL- SWD via connection a Detailed instructions on adapting the SmartWire-Darwin device plug (SWD4-8SF2-5) to the 8-pole SmartWire-...

  • Page 39: Engineering

    06/09 AWB2723-1613en Engineering Engineering The SmartWire-Darwin modules DIL-SWD-32-001 and DIL- SWD-32-002 can be combined with contactors DILM7 to DILM 38. Due to this, motor starters consisting of a protective motor switch PKZ and a contactor DILM can also be combined with the SmartWire-Darwin system. With contactor combinations a SmartWire-Darwin module for DILM is required for each contactor.
  • Page 40 06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 Table 3: Power consumptions of the contactor coils with a voltage of 24 V DC Contactor Pull-in power Pick-up Sealing power Holding current with current with 24 V DC 24 V DC [mA] [mA] DIL7 - DIL9...
  • Page 41 06/09 AWB2723-1613en Engineering DIL-SWD-32-001 DIL-SWD-32-002 Figure 11: Connections of the SmartWire-Darwin module DIL- SWD-32-001 or DIL-SWD-32-002 for DILM a Connection of SmartWire-Darwin external device plug b Mechanical switching position indicator c Diagnostics LED d Catch slider e Connection pins f Adjusting slide for contactor size g Terminal X0-X1-X2 h Terminal electrical enable X3-X4 i Selector switch 1-0-A...

  • Page 42: Dol Starters

    06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 DOL Starters The DOL starter is assembled from a PKZM0 and a contactor DILM7-DILM32. The SmartWire-Darwin module for DILM is mounted on the contactor. In addition to the contactor control, two feedback signals can be sent to the SmartWire Darwin system on each SmartWire Darwin module for DILM.
  • Page 43 06/09 AWB2723-1613en Engineering Caution! The connection cables to the potential-free auxiliary contacts at connection X0-X1-X2 g for the potential-free contacts and at connection X3-X4 h for the auxiliary contact enable may have a maximum length of 2.8 m. The terminals on the SmartWire-Darwin module for DILM are suitable for cables AWG24 to AWG16 and flexible cables with a cross-section of 0.25 mm to 1.5 mm...
  • Page 44 06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002...

  • Page 45: Reversing Starters

    06/09 AWB2723-1613en Engineering Reversing starters The reversing starters are made up of a PKZM0 and two contactors DILM7 to DILM32. One SmartWire-Darwin module each for DILM is mounted on both contactors. In addition to contactor control, two feedback signals can be sent to the SmartWire Darwin system on each SmartWire Darwin module for DILM.
  • Page 46 06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 Caution! The connection cables to the potential-free auxiliary contacts at connection X0-X1-X2 g for the potential-free contacts and at connection X3-X4 h for the auxiliary contact enable may have a maximum length of 2.8 m. The terminals on the SmartWire-Darwin module for DILM are suitable for cables AWG24 to AWG16 and flexible cables with a cross-section of 0.25 mm...
  • Page 47 06/09 AWB2723-1613en Engineering Table 4: Jumpers for reversing starters DILM7 - DILM15 DILM17 - DILM32 L1, L2 and L3 parallel DILM12-XP2 DILM32-XRL Phase switch L1 and L3, L2 parallel DILM12-XR DILM32-XRL Electrical interlock DILM12-XEV In combination with the jumpers DILM12-XEV the circuit fig. 13 should be used.
  • Page 48 06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002...
  • Page 49 06/09 AWB2723-1613en Engineering...

  • Page 50: Safety-Related Applications

    06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 Safety-related applications For most applications, apart from normal operational switching also the switch-off in emergency or the switch-off by the opening of the protective doors is demanded. The system SmartWire-Darwin is not designed for the transfer of safety relevant signals.
  • Page 51 06/09 AWB2723-1613en Engineering...
  • Page 52 06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 Figure 16: Main circuit for safety relevant switch-offs...

  • Page 53: Feedback Circuit

    06/09 AWB2723-1613en Engineering In an emergency, the control voltage for the contactor coils can be switched off using the enable paths of the safety relay. Additional SmartWire-Darwin power modules can be used to form contactor groups that are switched off in the event of an emergency.
  • Page 54 06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002...
  • Page 55 06/09 AWB2723-1613en Engineering...

  • Page 56: Application For En Iso13849-1 And En 62061

    06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 Application for EN ISO13849-1 and EN 62061 The SmartWire-Darwin system is suitable in applications up to safety category 3, PL d in accordance with EN ISO 13849- 1 and SIL Cl2 in accordance with EN 62061. Danger! The total assembly of the safety relevant controls must correspond to the required safety category.
  • Page 57 06/09 AWB2723-1613en Engineering DOL Starters With the use of DOL starters in the North American market various special features must be observed that are based on market practices and the associated Standards. A comprehensive overview of the special North American features is provided by the Moeller publication “Special Conditions for the Use of Protective Motor Switches and Motor Starters in North America”, VER1210+1280-928.

  • Page 58: Installation

    06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 Installation The SmartWire-Darwin modules DIL-SWD-32-001 and DIL- SWD-32-002 for DILM must be adapted to the corresponding contactor size prior to installation. The adjustment required for this is performed by means of the adjusting slide of the SmartWire-Darwin module for DILM.
  • Page 59 06/09 AWB2723-1613en Installation DILA, DILM7, DILM9, DILM12, DILM15 DILM17, DILM25, DILM32, DILM38 Figure 20: Placement of the DIL-SWD-32-001 or DIL-SWD-32-002 onto the contactor Lock the SmartWire-Darwin module for DILM DILA, DILM7, DILM9, DILM12, DILM15 DILM17, DILM25, DILM32, DILM38 Figure 21: Locking of the DIL-SWD-32-001 or DIL-SWD-32-002 Connect the SmartWire-Darwin external device plug with the adapted SmartWire-Darwin connecting cable.

  • Page 60: Commissioning

    06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 SW D4 -8S F2- + 15 V SW D4 -8 SF 2- 5 SW D4 -8 SF 2 SW D4 -8 SF 2 + 15 V Figure 22: Connection of SmartWire-Darwin external device plug Commissioning The automatic addressing of all slaves in the SmartWire- Darwin network is performed via the gateway (actuation of...

  • Page 61: Exchange Of Modules

    06/09 AWB2723-1613en Exchange of Modules Exchange of Modules Danger! The exchange of the SmartWire-Darwin module for DILM must only be carried out with the supply switched off. After replacement of the modules and connection of the voltage the configuration button must be pressed. The new module is assigned an address by this means.

  • Page 62: Programming

    06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 Programming DIL-SWD-32-001 The function element has one input byte and one output byte at its disposal. Inputs Byte 0: (X1- (X1- Designation Meaning C = Contactor 0: Contactor not tripped 1: Contactor tripped I0 (X1-X2) 0: Auxiliary contact for X1-X2 opened 1: Auxiliary contact for X1-X2 closed...
  • Page 63 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Contactor actuation not used not used not used not used not used not used not used Diagnostics The module does not report a diagnosis.

  • Page 64: Dil-Swd-32-002

    06/09 AWB2723-1613en Switching on Contactors DIL- SWD-32-001, DIL-SWD-32-002 DIL-SWD-32-002 The function element has one input byte and one output byte at its disposal. Inputs Byte 0: (X1- (X1- Designation Meaning C = Contactor 0: Contactor not tripped 1: Contactor tripped I0 (X1-X2) 0: Auxiliary contact for X1-X2 opened 1: Auxiliary contact for X1-X2 closed...
  • Page 65 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Contactor actuation not used not used not used not used not used not used not used Diagnostics The module does not report a diagnosis.
  • Page 66 06/09 AWB2723-1613en...

  • Page 67: Control Circuit Devices M22-Swd

    06/09 AWB2723-1613en Control Circuit Devices M22-SWD… Introduction The function elements M22-SWD... are combined together with front elements of the RMQ Titan system to form control circuit devices that are capable of communication. The switch position indications of the control elements and activation of the indicator lights takes place via the SmartWire-Darwin communication system.

  • Page 68: M22-Swd Front Fixing

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD front fixing M22-SWD front function elements are used in connection with the M22-A adapter and M22 front elements for installation in consoles or control box doors. Layout SWD4-…LF… SWD-8SF2-5 M22-SWD-K… M22-SWD-LED… M22… Figure 23: Layout M22-SWD front fixing...

  • Page 69: Engineering

    06/09 AWB2723-1613en Engineering Engineering The SmartWire-Darwin front function elements are used instead of the previous M22-K10-/K01 contact elements and the corresponding M22 LED..indication elements. The previous elements for the control circuit function are used on the front. One SmartWire function element is used per M22-A adapter. Mounting is always performed in the middle position.
  • Page 70 06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-LED… This function element is used in combination with the indicator lights M22-L..White, blue, green and red are available as colours. M22-SWD-K11LED… This function element contains a changeover contact and an LED in the colours white, blue, green and red. The function element replaces previous combinations of a contact element M22-K01 or -K10 and an M22 LED element.
  • Page 71 06/09 AWB2723-1613en Engineering Table 6: Possibilities of combining the M22 front element with SWD function elements Front element Adapters SmartWire-Darwin function element (front fixing) M22(S)-PV(T) M22-A M22-SWD-K11 M22(S)-PVL(T) M22-A M22-SWD-K11LED M22(S)-DDL M22-A M22-SWD-K22LED M22(S)-D(R)(H) M22-A M22-SWD-K11 M22(S)-D(R)P M22-A M22-SWD-K11 M22(S)-W(R)K M22-A M22-SWD-K11 M22(S)-WKV...
  • Page 72 06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Table 7: Configurations of the M22-A adapter Function element Configuration of the M22-A adapter (front fixing) (viewed from the rear while equipping the adapter) Marking on adapter M22-SWD-K11 M22-SWD-LED M22-SWD-K11LED M22-SWD-K22 M22-SWD-K22LED 1) X = occupied by SWD element 2) O = optional for an additional M22-K10/K01 element The function elements obtain the energy for communication electronics and driving the LED from the...

  • Page 73: Installation

    06/09 AWB2723-1613en Installation Installation The function elements are snapped onto the adapter M22-A in the middle position. Figure 25: Connection to the adapter The SmartWire-Darwin flat ribbon cable is to connected to the SmartWire-Darwin network. The external device plug SWD4-8SF2-5 is used for bonding with the M22-SWD function element.

  • Page 74: Commissioning

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Commissioning The automatic addressing of all slaves in the SmartWire- Darwin network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during commissioning. During the addressing process the SmartWire Darwin diagnosis LED on the rear side of the M22-SWD front function element flashes.

  • Page 75: Device Status

    06/09 AWB2723-1613en Device status Device status The individual SmartWire-Darwin slaves indicate their device status with the aid of the diagnostics LED. Table 8: Diagnostic messages of the SmartWire-Darwin status Designation Colour State Message Green continuous light Device is operating fault-free. Flashing (1 Hz) •...

  • Page 76: Programming

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Programming The various function elements have specific input/output information that is processed in the programming system. The meaning and scope are described in the following. M22-SWD-K11 The function element has one input byte at its disposal. Inputs Byte 0: Designation...
  • Page 77 06/09 AWB2723-1613en Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning 0x10 The contact is in the middle position for longer than four seconds.
  • Page 78 06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-K22 The function element has one input byte at its disposal. Inputs Byte 0: Designation Meaning NC1 = Normally Close 0: Contact 1 actuated 1: Contact 1 not actuated NO1 = Normally Open 0: Contact 1 not actuated 1: Contact 1 actuated NC2 = Normally Close...
  • Page 79 06/09 AWB2723-1613en Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning 0x10 The contact is in the middle position for longer than four seconds.

  • Page 80: M22-Swd-Led-(W/B/G/R)

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-LED-(W/B/G/R) The function element has one input byte and one output byte at its disposal. Inputs Byte 0: Designation Meaning not used not used not used not used F = Failure 0: No diagnostic alarm not used P = Module present 0: Module not available...
  • Page 81 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Activation of the LED not used not used not used not used not used not used not used Diagnostics The module does not report a diagnosis.

  • Page 82: M22-Swd-K11Led-(W/B/G/R)

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-K11LED-(W/B/G/R) The function element has one input byte and one output byte at its disposal. Inputs Byte 0: Designation Meaning NC1 = Normally Close 0: Contact actuated 1: Contact not actuated NO = Normally Open 0: Contact not actuated 1: Contact actuated not used...
  • Page 83 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Activation of the LED not used not used not used not used not used not used not used Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning...

  • Page 84: M22-Swd-K22Led-(W/B/G/R)

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-K22LED-(W/B/G/R) The function element has one input byte and one output byte at its disposal. Inputs Byte 0: Designation Meaning NC1 = Normally Close 0: Contact 1 actuated 1: Contact 1 not actuated NO1 = Normally Open 0: Contact 1 not actuated 1: Contact 1 actuated...
  • Page 85 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Activation of the LED not used not used not used not used not used not used not used Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning...

  • Page 86: M22-Swd Base Fixing

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD base fixing M22-SWD base function elements are used in connection with M22-I... surface mounting enclosures and M22 front elements. Layout Figure 27: Base elements with enclosure...

  • Page 87: Engineering

    06/09 AWB2723-1613en Engineering Engineering The SmartWire-Darwin base function elements replace the previous M22-KC10 / KC01 contact elements and the corresponding M22 LEDC... elements. They are used in the surface mounting enclosures M22-I1 to M22-I6 in connection with the corresponding M22-SWD-ILP1-6 PCBs. Up to six operator control and indicator light functions can be realized with them.

  • Page 88: Connection Of The Round Cable Via A Plug Connection

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Connection of the round cable via a plug connection The SmartWire-Darwin PCB is connected via 8-pole enclosure bushings executed as sockets or plugs. Housing bushing socket SWD Element Housing bushing socket for M22 SWD4-SF8-20 Housing bushing plug for M22 SWD4-SM8-20...
  • Page 89 06/09 AWB2723-1613en Engineering Non-used slots have to be equipped with the SmartWire- Darwin bridge M22-SWD-SEL8-10, otherwise the SmartWire-Darwin network will be interrupted. The PCBs contain a switchable terminating resistor for the SmartWire-Darwin network. If the surface mounting enclosure is the last slave in the network, the terminating resistor must be switched on.
  • Page 90 06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Further M22-KC10-/KC01 contact elements can be installed here in the free locations in the surface mounting enclosure. A possible application is, for example, conventional switching via an M22-K... contact element and the reporting of this process to the PLC via the M22-SWD-K11 function element.
  • Page 91 06/09 AWB2723-1613en Engineering All possibilities of combining M22 front elements with SmartWire-Darwin base function elements are listed in the following table. Front element SWD function element (Base fixing) M22(S)-PV(T) M22-SWD-KC11 M22(S)-PVL(T) M22-SWD-K11LEDC M22(S)-DDL M22-SWD-K22LEDC M22(S)-D(R)(H) M22-SWD-KC11 M22(S)-D(R)P M22-SWD-KC11 M22(S)-W(R)K M22-SWD-KC11 M22(S)-WKV M22-SWD-KC11 M22(S)-W(R)K3...
  • Page 92 06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Table 9: Configuration in the M22-I… enclosure Function element M22-I… enclosure configuration (base fixing) (viewed from the front while equipping the enclosure) Location on the card (marking on the enclosure base) M22-SWD-KC11 M22-SWD-LEDC M22-SWD-K11LEDC M22-SWD-KC22 M22-SWD-K22LEDC...

  • Page 93: Installation

    06/09 AWB2723-1613en Installation Installation The functional elements are mounted on the PCB M22-SWD- ILP… in the surface mounting enclosure M22-I…. To do so, proceed as follows: Insert the printed circuit board into the surface mounting enclosure. Ensure that the PCB is pointing in the correct direction.
  • Page 94 06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Fix the SWD cables to the PCB terminals. Ensure that the colour assignment is correct. If this is the last SWD slave, please switch on the terminating resistor. O F F Figure 31: Terminating resistor Equip the slots with the M22-SWD…C…...
  • Page 95 06/09 AWB2723-1613en Installation Figure 32: Equipping the enclosure slots...

  • Page 96: Commissioning

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Commissioning The automatic addressing of all slaves in the SmartWire- Darwin network is performed via the gateway (actuation of the configuration pushbutton on the gateway) during initial operation. During the addressing process the SmartWire- Darwin diagnostics LED on the top side of the M22 SmartWire-Darwin base function element flashes.

  • Page 97: Device Status

    06/09 AWB2723-1613en Device status Device status The individual SmartWire-Darwin slaves indicate their device status with the aid of the diagnostics LED. Table 10: Diagnostic messages of the SmartWire-Darwin status Designation Colour State Message Green continuous light Device is operating fault-free. Flashing (1 Hz) •...

  • Page 98: Programming

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… Programming The various function elements have specific input/output information that is processed in the programming system. The meaning and scope are described in the following. M22-SWD-KC11 The function element has one input byte at its disposal. Inputs Byte 0: Designation...
  • Page 99 06/09 AWB2723-1613en Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning 0x10 The contact is in the middle position for longer than four seconds.

  • Page 100: M22-Swd-Kc22

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-KC22 The function element has one input byte at its disposal. Inputs Byte 0: Designation Meaning NC1 = Normally Close 0: Contact 1 actuated 1: Contact 1 not actuated NO1 = Normally Open 0: Contact 1 not actuated 1: Contact 1 actuated NC2 = Normally Close...
  • Page 101 06/09 AWB2723-1613en Programming Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning 0x10 The contact is in the middle position for longer than four seconds.

  • Page 102: M22-Swd-Ledc-(W/B/G/R)

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-LEDC-(W/B/G/R) The function element has one input byte and one output byte at its disposal. Inputs Byte 0: Designation Meaning not used not used not used not used F = Failure 0: No diagnostic alarm not used P = Module present 0: Module not available...
  • Page 103 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Activation of the LED not used not used not used not used not used not used not used Diagnostics The module does not report a diagnosis.

  • Page 104: M22-Swd-K11Ledc-(W/B/G/R)

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-K11LEDC-(W/B/G/R) The function element has one input byte and one output byte at its disposal. Inputs Byte 0: Designation Meaning NC1 = Normally Close 0: Contact actuated 1: Contact not actuated NO = Normally Open 0: Contact not actuated 1: Contact actuated not used...
  • Page 105 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Activation of the LED not used not used not used not used not used not used not used Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning...

  • Page 106: M22-Swd-K22Ledc-(W/B/G/R)

    06/09 AWB2723-1613en Control Circuit Devices M22- SWD… M22-SWD-K22LEDC-(W/B/G/R) The function element has one input byte and one output byte at its disposal. Inputs Byte 0: Designation Meaning NC1 = Normally Close 0: Contact 1 actuated 1: Contact 1 not actuated NO1 = Normally Open 0: Contact 1 not actuated 1: Contact 1 actuated...
  • Page 107 06/09 AWB2723-1613en Programming Outputs Byte 0: Designation Meaning Activation of the LED not used not used not used not used not used not used not used Outputs None Diagnostics In the event of a diagnosis the module reports the following error causes (0 is set for bit 4 in the input byte): Value Meaning...
  • Page 108 06/09 AWB2723-1613en...

  • Page 109: Appendix

    06/09 AWB2723-1613en Appendix Maximum current The following table shows the maximum current consumption consumption of the individual function elements. Current consumption 15-V-SWD supply voltage Type Article no. Current consumption Notes M22-SWD-K11 115964 – M22-SWD-K22 115965 – M22-SWD-LED-W 115966 – M22-SWD-LED-B 115967 –...

  • Page 110: Power Consumption/Current Consumption 24-V-Swd Control Voltage Uaux

    06/09 AWB2723-1613en Appendix Type Article no. Current consumption Notes EU5E-SWD-4D4D 116382 – EU5E-SWD-4D2R 116383 – M22-SWD-I1-LP01 115990 with terminating M22-SWD-I2-LP01 115991 resistor switched on M22-SWD-I3-LP01 115992 M22-SWD-I4-LP01 115993 M22-SWD-I6-LP01 115994 SWD4-RC8-10 116020 – Power consumption/current consumption 24-V-SWD control voltage U DIL-SWD-32-…...

  • Page 111: Technical Data

    06/09 AWB2723-1613en Technical data...
  • Page 112 06/09 AWB2723-1613en Appendix...
  • Page 113 06/09 AWB2723-1613en Technical data...
  • Page 114 06/09 AWB2723-1613en Appendix...
  • Page 115 06/09 AWB2723-1613en Technical data...

  • Page 116: I/O Modules

    06/09 AWB2723-1613en Appendix I/O modules EU5E-SWD- EU5E-SWD- EU5E-SWD- 4D4D 4D2R General Standards IEC/EN 61131-2, EN 50178 Dimensions (W x H x D) 35 X 90 X 101 Weight 0.11 Mounting Top-hat rail IEC/EN 60715, 35 mm Mounting position vertical Ambient mechanical conditions Protection type (IEC/EN 60529) IP20 IP20...
  • Page 117 06/09 AWB2723-1613en Technical data EU5E-SWD- EU5E-SWD- EU5E-SWD- 4D4D 4D2R Burst (IEC/EN 61131-2:2008, Level 3) Supply cables Signal cables SmartWire-Darwin cables Surge (IEC/EN 61131-2:2008, Level 1) – Supply cables 0.5 – Radiated RFI (IEC/EN 61131- 2:2008, Level 3) Ambient climatic conditions Operating ambient temperature °C –25 …...
  • Page 118 06/09 AWB2723-1613en Appendix EU5E-SWD- EU5E-SWD- EU5E-SWD- 4D4D 4D2R Digital inputs Number Input current typ. 4 at 24 V DC Voltage level to IEC/EN 61131-2 Limit value type 1 Low < 5 V DC; High > 15 V DC Input delay High r Low typ.
  • Page 119 06/09 AWB2723-1613en Technical data EU5E-SWD- EU5E-SWD- EU5E-SWD- 4D4D 4D2R Potential isolation Inputs for SmartWire-Darwin Semi-conductor outputs for SmartWire- – – Darwin Semi-conductor outputs for inputs – – Relays for SmartWire-Darwin – – Relays for inputs – – Relays for relays –...

  • Page 120: M22-Swd Connections

    06/09 AWB2723-1613en Appendix...
  • Page 121 06/09 AWB2723-1613en Technical data...
  • Page 122 06/09 AWB2723-1613en Appendix...
  • Page 123 06/09 AWB2723-1613en Technical data...

  • Page 124: Network Termination, Switch Cabinet Bushings

    06/09 AWB2723-1613en Appendix Network termination, switch cabinet bushings SWD4-RC8-10 SWD4-SFL8- SWD4-SML8- General Standards IEC/EN 61131-2, EN 50178 Dimensions (W x H x D) 48.5 x 34.5 x 35 x 83 x 40 35 x 83 x 46 Weight Mounting position Ambient mechanical conditions Protection type (IEC/EN 60529) IP20...
  • Page 125 06/09 AWB2723-1613en Technical data SWD4-RC8-10 SWD4-SFL8- SWD4-SML8- Ambient climatic conditions Operating ambient temperature (IEC °C –25 … +55 –25 … +55 –25 … +55 60068-2) Condensation prevent with suitable measures Storage °C –40…70 –40…70 –40…70 relative humidity, no condensation 5 … 95 5 …...

  • Page 126: Enclosure Bushings Plug, Socket

    06/09 AWB2723-1613en Appendix Enclosure bushings plug, socket SWD4-SF8-20 SWD4-SM8-20 General Standards IEC/EN 61131-2 IEC/EN 61131-2 EN 50178 EN 50178 Dimensions (W x H x D) 24 x 26 x 162 24 x 26 x 170 Weight 22.5 Mounting position Ambient mechanical conditions Protection type (IEC/EN 60529) IP67 IP67...

  • Page 127: Coupling, Plug

    06/09 AWB2723-1613en Technical data Coupling, plug SWD4- SWD4- SWD4-8FRF- 8SFF2-5 8SF2-5 General Standards IEC/EN 61131-2, EN 50178 Dimensions (W x H x D) 48.5 x 34.5 15 x 36.5 x 35 x 90 x 35 x 10 17.5 Weight Mounting position Ambient mechanical conditions Protection type (IEC/EN 60529) IP20...

  • Page 128: Dil Contactor Modules

    06/09 AWB2723-1613en Appendix DIL contactor modules DIL-SWD-32-001 DIL-SWD-32-002 General Standards IEC/EN 61131-2, EN 50178, IEC/EN 60947 Dimensions (W x H x D) 45 X 38 X 76 45 X 38 X 76 Weight 0.04 0.04 Mounting on DILM7 … DILM38 Mounting position as DILM7 …...
  • Page 129 06/09 AWB2723-1613en Technical data DIL-SWD-32-001 DIL-SWD-32-002 Ambient climatic conditions Operating ambient temperature (IEC 60068-2) °C –25 … +60 –25 … +60 Condensation prevent with suitable measures Storage °C –30…70 –30…70 Relative humidity, non-condensing (IEC/EN 5 … 95 5 … 95 60068-2-30) SmartWire-Darwin network Station type...
  • Page 130 06/09 AWB2723-1613en...

  • Page 131: Index

    06/09 AWB2723-1613en Index Applications safety-related ..........46 Auxiliary contact enable ............38 Auxiliary contact block ........33 Cable protection ..........16 Contactor coils power consumption ........36 Contactor voltage ..........10 Coupling relay .............35 Current carrying capacity maximum (North America) ......52 Device status SmartWire-Darwin slaves ....25, 57, 71, 93 Diagnostics messages ........25, 57 DOL Starters ..........38, 53 EMC Protection ...........14...
  • Page 132 06/09 AWB2723-1613en Index Mounting On top-hat rail ..........11 NFPA 79 .............52 North America Application ..........52 PELV ..............46 Pick-up current ............36 Protection against polarity reversal ......14 Pull-in power ............36 Reversing starters ..........53 RMQ-Titan-System ..........63 Safety categories ..........49 Safety switch-off selective ............10 Sealing power .............36 Supply voltage connection ......10, 14 SWD-Assist ...........68, 88...

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