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MAINTAINING HARDWARE
NI CMS-9024
NI Condition Monitoring System for NI InsightCM
This document describes how to maintain the CMS-9024 NI Condition Monitoring System.
The CompactRIO-based CMS-9024 is a bundle of hardware and software that includes the
following components and features:
•
cRIO-9024 controller and cRIO-9114 chassis
•
NI C Series modules installed in the chassis
•
Pre-installed NI InsightCM Server software
•
Network configuration via USB drive
Note
Complete the steps in the NI CMS-9024 and CMS-9068 Quick Start before
using this document.
Contents
CompactRIO Reconfigurable Embedded System.....................................................................2
Controller Front Panel...............................................................................................................2
Mounting the Chassis................................................................................................................3
Precautions to Take before Mounting the Chassis............................................................ 4
Measuring the Ambient Temperature of the Chassis........................................................ 4
Accommodating Air Circulation and Cabling Clearance................................................. 4
Mounting the Chassis Directly on a Flat Surface Using the Mounting Holes.................. 6
Mounting the Chassis the NI Panel Mounting Kit............................................................ 6
Mounting the Chassis on a DIN Rail................................................................................ 7
Mounting the Chassis on a Desktop..................................................................................8
Installing C Series I/O Modules in the Chassis.........................................................................8
I/O Module Arrangements................................................................................................ 9
Removing I/O Modules from the Chassis.........................................................................9
Connecting to a Network........................................................................................................ 10
Grounding the Chassis............................................................................................................ 10
Wiring Power to the Controller...............................................................................................10
Precautions to Take When Wiring Power to the Controller............................................ 11
Powering On the Controller.................................................................................................... 12
Understanding LED Indications on the Controller................................................................. 12
POWER LED.................................................................................................................. 12
FPGA LED......................................................................................................................12
STATUS LED..................................................................................................................13
USER1 LED....................................................................................................................13
Troubleshooting Network Communication.............................................................................13
Resetting the Network Configuration of the Controller..................................................14
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Summary of Contents for National Instruments CMS-9024
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Page 1: Table Of Contents
NI Condition Monitoring System for NI InsightCM ™ Enterprise This document describes how to maintain the CMS-9024 NI Condition Monitoring System. The CompactRIO-based CMS-9024 is a bundle of hardware and software that includes the following components and features: • cRIO-9024 controller and cRIO-9114 chassis •... -
Page 2: Compactrio Reconfigurable Embedded System
2. cRIO-9114 eight-slot reconfigurable embedded chassis 3. C Series I/O module Controller Front Panel The following figure shows the I/O ports and other features of the cRIO-9024 controller. 2 | ni.com | Maintaining NI CMS-9024 Hardware for an NI InsightCM System... -
Page 3: Mounting The Chassis
You can also mount the chassis in other orientations, on a nonmetallic surface, on a 35-mm DIN rail, on a desktop, or in a rack, but mounting the chassis in these or other configurations Maintaining NI CMS-9024 Hardware for an NI InsightCM System | © National Instruments | 3... -
Page 4: Precautions To Take Before Mounting The Chassis
Your installation must meet the following requirements for space and cabling clearance: • Allow 25.4 mm (1 in.) on the top and the bottom of the chassis for air circulation, as shown in the following figure. 4 | ni.com | Maintaining NI CMS-9024 Hardware for an NI InsightCM System... - Page 5 (3.66 in.) 274.0 mm (10.79 in.) 4.1 mm (0.16 in.) Refer to the following table for additional resources about system dimensions and cabling clearance considerations. Maintaining NI CMS-9024 Hardware for an NI InsightCM System | © National Instruments | 5...
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Page 6: Mounting The Chassis Directly On A Flat Surface Using The Mounting Holes
Fasten the chassis to the surface using two M4 or number 10 panhead screws appropriate for the surface, as shown in the following figure. Screws must be longer than 19 mm (0.75 in.) to pass all the way through the chassis. National Instruments does not provide these screws with the chassis. -
Page 7: Mounting The Chassis On A Din Rail
Figure 6. Installing the DIN Rail CLIP on the cRIO-9114 Insert one edge of the DIN rail into the deeper opening of the DIN rail clip, as shown in the following figure. Maintaining NI CMS-9024 Hardware for an NI InsightCM System | © National Instruments | 7... -
Page 8: Mounting The Chassis On A Desktop
You can use the NI 9901 desktop mounting kit to mount the chassis on a desktop. Install the adapter bracket using two M3 × 20 screws. National Instruments provides the adapter bracket and screws with the desktop mounting kit. Refer to the NI 9901 documentation for more information about mounting the chassis on a desktop. -
Page 9: I/O Module Arrangements
NI InsightCM Server supports only dynamic C Series I/O modules, such as the NI 9232, installed on the CMS-9024. You must fill module slots in ascending order starting with slot 1. You cannot skip any slots but you do not have to use every slot. -
Page 10: Connecting To A Network
The following figure shows the terminal screws, which secure the wires in the screw terminals, and the connector screws, which secure the power connector on the front panel. 10 | ni.com | Maintaining NI CMS-9024 Hardware for an NI InsightCM System... -
Page 11: Precautions To Take When Wiring Power To The Controller
The controller draws power from either the V1 or V2 terminals depending on which terminal has a higher voltage. The controller does not draw power from both Maintaining NI CMS-9024 Hardware for an NI InsightCM System | © National Instruments | 11... -
Page 12: Powering On The Controller
The POWER LED is lit while the cRIO-9024 is powered on. This LED indicates that the power supply connected to the controller is adequate. FPGA LED NI Condition Monitoring Systems do not use the FPGA LED. 12 | ni.com | Maintaining NI CMS-9024 Hardware for an NI InsightCM System... -
Page 13: Status Led
15 seconds after a USB operation begins for the LED to light. Troubleshooting Network Communication If the CMS-9024 does not connect to NI InsightCM Server with a status of Online, try the following troubleshooting tips: •... -
Page 14: Resetting The Network Configuration Of The Controller
Save and close the file. Insert the USB drive back into the USB port on the controller front panel. The controller reads and applies the new properties. 14 | ni.com | Maintaining NI CMS-9024 Hardware for an NI InsightCM System... - Page 15 1 866 ASK MYNI (275 6964). For telephone support outside the United States, visit the Worldwide Offices section of ni.com/niglobal to access the branch office websites, which provide up-to-date contact information, support phone numbers, email addresses, and current events. Maintaining NI CMS-9024 Hardware for an NI InsightCM System | © National Instruments | 15...
- Page 16 Other product and company names mentioned herein are trademarks or trade names of their respective companies. For patents covering National Instruments products/technology, refer to the appropriate location: Help»Patents in your software, the file on your media, or the National Instruments Patent Notice at .
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