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Oshkosh Corporation JLG 260MRT Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Model
260MRT
PVC 2004
ANSI
AS/NZS
31217128
January 31, 2020 - Rev A
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Model 260MRT PVC 2004 ANSI AS/NZS 31217128 January 31, 2020 - Rev A ®...
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed var- ious compliance standards.  Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTENTIAL PERSONAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 6 FOREWORD REVISION LOG Original Issue A - January 31, 2020 31217128...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS PRE-START INSPECTION ......2-4 WALK-AROUND INSPECTION .
  • Page 8 TABLE OF CONTENTS PLATFORM ......... 3-16 SECTION - 5 - ACCESSORIES Platform Loading .
  • Page 9 TABLE OF CONTENTS SECTION - 7 - INSPECTION AND REPAIR LOG LIST OF TABLES Minimum Approach Distances (M.A.D.) ..... 1-6 LIST OF FIGURES Beaufort Scale (For Reference Only) .

  • Page 10: Section 1. Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL PRE-OPERATION This section outlines the necessary precautions for proper and Operator Training and Knowledge safe machine usage and maintenance. In order to promote proper machine usage, it is mandatory that a daily routine is •...

  • Page 11: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS • Read, understand, and obey all DANGERS, WARNINGS, CAU- • Ensure that the ground conditions are adequate to support TIONS, and operating instructions on the machine and in this the maximum tire load indicated on the tire load decals manual.

  • Page 12: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Machine operation requires your full attention. Bring the •...

  • Page 13: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS Trip and Fall Hazards • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the plat- form wear a full body harness with a lanyard attached to an •...

  • Page 14: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Maintain safe clearance from electrical lines, apparatus, or any energized (exposed or insulated) parts in accordance with the •...

  • Page 15: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. Voltage Range MINIMUM APPROACH DISTANCE • Never exceed the maximum platform capacity as specified on (Phase to Phase) in Feet (Meters) the platform.
  • Page 16 SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions...
  • Page 17 SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.

  • Page 18: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Be aware of stopping distances in all drive speeds. When driv- ing in high speed, reduce drive speed before stopping. Travel grades in low speed only. • Approved head gear must be worn by all operating and ground personnel.

  • Page 19: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or General hauling. • This machine should not be towed, except in the event of This section contains general safety precautions which must be emergency, malfunction, power failure, or loading/unloading.

  • Page 20: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always relieve hydraulic pressure from all hydraulic circuits before loosening or removing hydraulic • Always disconnect batteries when servicing electrical compo- components. nents or when performing welding on the machine. • DO NOT use your hand to check for •...
  • Page 21 SECTION 1 - SAFETY PRECAUTIONS NOTES: 1-12 31217128...

  • Page 22: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE Machine Familiarization NOTE: Responsibilities for familiarization may vary by region. The following table covers the machine inspections and mainte- nance recommended by JLG Industries, Inc. Consult local regula- tions for further requirements for aerial work platforms.

  • Page 23: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection and Maintenance Table Primary Service Type Frequency Reference Responsibility Qualification Before using each day; or Pre-Start Inspection User or Operator User or Operator Operator and Safety Manual whenever there’s an Operator change. Pre-Delivery Inspection Service and Maintenance Manual Before each sale, lease, or rental delivery.

  • Page 24: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PRE-START INSPECTION Fuel – (Combustion Engine Powered Machines) – Add the proper fuel as necessary. The Pre-Start Inspection should include each of the following: Engine Oil Supply – Ensure that the engine oil level is at the full mark on the dipstick and the filler cap is secure Cleanliness –...

  • Page 25: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION 12,13 OAD01920 11, 12 31217128...
  • Page 26 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Begin the Walk-Around Inspection at Item 1, as noted on the dia- Platform Controls - Properly secured, no loose or missing gram. Continue to the right (counterclockwise viewed from top) parts, no visible damage. Placards secure and legible, control checking each item in sequence for the conditions listed in the switches return to neutral when activated and released, following checklist.
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Lift Cylinder - See Note. Ladder - No damage, securely attached. Fuel Tank (Gasoline or Diesel Engine) - Filler cap secure, Speed Cutout Switch - No visible damage, properly sight gauge visible, no damage or leaks. secured.

  • Page 28: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION FUNCTION CHECK e. Ensure that all machine functions are disabled when the Emergency Stop Button is pushed in. Perform the Function Check as follows: f. Ensure all machine functions stop when function con- trol is released or when joystick trigger is released.

  • Page 29: Dual Fuel System (If Equipped)

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION DUAL FUEL SYSTEM (IF EQUIPPED) Changing from LP Gas to Gasoline. With the engine operating on LP gas under a no load condi- tion, position the LPG/GAS SELECT switch at the platform control station to the GAS SELECT position.
  • Page 30 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 31: Section 3 - Machine Controls, Indicators, And Machine Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to position personnel, along with their necessary tools and materi- THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND als at work locations.

  • Page 32: Operating Characteristics And Limitations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OPERATING CHARACTERISTICS AND LIMITATIONS PLATFORM LOADING Placards The platform maximum rated load capacity is shown on a placard located on the platform billboard and is based upon the machine Important points to remember during operation are provided at positioned on a smooth, firm surface, within the limits of the the control stations by DANGER, WARNING, CAUTION, IMPORT- maximum operating slope.

  • Page 33: Controls And Indicators

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION CONTROLS AND INDICATORS Ground Control Station 1. Ground/Platform/OFF Key Selector Switch 2. Latch 3. Circuit Breaker 4. Alternator LED 5. Oil Pressure LED 6. Glow Plug Switch 7. Coolant Temperature LED 8.
  • Page 34 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION NOTE: With the Power Selector switch in the off position, the key can be removed in order to incapacitate the machine on the jobsite to DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLAT- avoid unauthorized use of the machine.
  • Page 35 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Charge Pressure - Illuminates when the charge pressure Emergency Stop Switch - A two-position, red, mushroom- shaped ignition/emergency stop switch, when positioned to drops below 70 psi (4.8 bar), indicating the charge filter is clogged and needs to be replaced.

  • Page 36: Platform Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Platform Control Station 1. Start Switch 2. Joystick Controller 3. Steer Control Switch 4. Speed/Generator Switch 5. Emergency Stop Switch 6. Lift Select Switch 7. Drive Select Switch 8. Horn 9. Trigger (Enable) Switch 10.
  • Page 37 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Start Switch - A momentary contact, push button type Speed/Generator Switch - The three position speed/gener- ator switch permits the operator to select either high range, switch that supplies electrical power to the starter solenoid when the emergency stop switch is in the on position and low range or the generator (if equipped).
  • Page 38 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Emergency Stop Switch - A two-position, red, mushroom- Horn - This push-button switch, when activated, permits the operator to warn jobsite personnel when the machine is shaped emergency stop switch functions to provide power to the platform control station and also to turn off power to operating in the area.

  • Page 39: Platform Control Front Panel

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Platform Control Front Panel 1. Dual Fuel Selector Switch 2. Diesel Fuel Selector Switch 3. Leveling Jacks Switch (If Equipped) 31217128...
  • Page 40 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Fuel/Glow Plug Selector Switch - Selects which fuel source NOTE: There is an override feature on the Auto Leveling system that allows the operator to adjust (trim) the level of the machine to will be used.

  • Page 41: Indicator Panel Leds

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Indicator Panel LEDs Drive Lift Fuel Gauge Tilt Engine Distress Leveling Jacks (Retracted) Leveling Jacks (Set) 32 52 6 95 B 31217128 3-11...
  • Page 42 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Drive - This LED will illuminate when the drive select button Leveling Jacks (retracted) - This set of lights will illuminate once all the leveling jacks are retracted. is activated. Lift - This LED will illuminate when the lift select button is Leveling Jacks (extended) - This set of lights will illuminate activated.

  • Page 43: Engine Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ENGINE OPERATION Starting Procedure Power Selector Switch NOTE: Initial starting should always be performed from the Ground Control Station. The power selector switch functions to direct electrical power to the desired control station. With the switch in the ground posi- Check engine oil before attempting to start engine;...

  • Page 44: Operating Characteristics

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OPERATING CHARACTERISTICS Leveling Jacks IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED PERIOD. SHOULD ENGINE FAIL TO START ONCE AGAIN, ALLOW STARTER TO “COOL OFF” FOR 2 TO 3 MINUTES.

  • Page 45: Manual Level Adjustment (Trim)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Manual Level Adjustment (Trim) Continue to engage the leveling jacks until the tilt light stops blinking and is no longer lit. NOTE: There is an override feature on the Leveling Jack system that NOTE: If you receive a 2/5 flash code through the system fault light at allows the operator to adjust (trim) the level of the machine to...

  • Page 46: Platform

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION PLATFORM Raising Platform Loading The platform maximum rated load capacity is shown on a placard DO NOT RAISE PLATFORM EXCEPT ON A SMOOTH, FIRM, AND LEVEL SURFACE WITHIN located on the platform billboard and ground control station and THE LIMITS OF THE MAXIMUM OPERATING SLOPE, FREE OF OBSTRUCTIONS AND is based upon the machine positioned on a smooth, firm surface HOLES.

  • Page 47: Lowering

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Lowering Platform Extension The machine is equipped with a mechanical extension deck, which adds 3 ft (0.9 m) to the front of the platform, giving the ENSURE SCISSOR ARM AREA IS FREE OF PERSONNEL PRIOR TO LOWERING PLATFORM. operator better access to work-sites.

  • Page 48: Driving

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION DRIVING DIRECTION OF DRIVE AND STEER MOVEMENT MAY BE OPPOSITE FROM NORMAL OPERATION. BEFORE DRIVING, LOCATE THE BLACK/WHITE ORIENTATION ARROWS ON DO NOT DRIVE WITH PLATFORM RAISED EXCEPT ON A SMOOTH, FIRM AND LEVEL BOTH THE CHASSIS AND THE PLATFORM CONTROLS.

  • Page 49: Steering

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Steering Driving Forward To steer the machine, the thumb operated steer control switch on Place the power selector switch at the ground control sta- the controller handle is positioned to the right for traveling right, tion to platform.

  • Page 50: Grade And Sideslope Depiction

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION LE V E L Figure 3-1. Grade and Sideslope Depiction 3-20 31217128...

  • Page 51: Parking And Stowing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.10 PARKING AND STOWING 3.11 TIE DOWN Park and stow the machine as follows: When transporting the machine, the platform extension must be fully retracted and the platform fully lowered in the stowed mode Drive the machine to a reasonably well-protected and well- with the machine securely tied down to the truck or trailer deck.

  • Page 52: Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.12 TOWING Although towing the machine is prohibited, provisions for mov- USE EXTREME CAUTION WHEN OPENING THE TOW VALVE. THE DRIVE FUNCTION WILL ing the machine, in case of a malfunction or power failure, have STILL OPERATE WITH THE TOW VALVE OPEN, BUT THE BRAKE IS DISABLED.

  • Page 53: Lifting Chart

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION WHEELBASE MODEL (in) (in) (in) 260MRT 41.5 28.5 Figure 3-2. Lifting Chart 31217128 3-23...

  • Page 54: Platform Rails - Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.13 PLATFORM RAILS - FOLD-DOWN PROCEDURE To fold down each of the rails, remove the bail pins for that rail. Taking a firm hold on the top rail, carefully lower until the top rail is fully folded in the down position.

  • Page 55: Platform Rails - Fold Down Sequence - Front/Rear

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Figure 3-3. Platform Rails - Fold Down Sequence - Front/Rear Rails 31217128 3-25...

  • Page 56: Platform Rails - Fold Down Sequence - Deck Extension Side

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Figure 3-4. Platform Rails - Fold Down Sequence - Deck Extension Side Rails 3-26 31217128...

  • Page 57: Platform Rails - Fold Down Sequence - Main Platform Side

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION Figure 3-5. Platform Rails - Fold Down Sequence - Main Platform Side Rails 31217128 3-27...

  • Page 58: Decals

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 3.14 DECALS ANSI, ANSI Export, CSA OAD01870 3-28 31217128...
  • Page 59 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION 12 35 OAD01880 31217128 3-29...
  • Page 60 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI SPA, POR ENG, SPA ENG, FRE Item (0259792-N) (0259795-K) (0259794-K) (0272257-H) 1 - 6 1703816 1704699 1704691 1704684 1704138 1704138 1704138 1704138 1704529 1704529 1704529 1704529 1701509 1701509 1701509 1701509 1703811 1703811 1703811...
  • Page 61 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION ANSI SPA, POR ENG, SPA ENG, FRE Item (0259792-N) (0259795-K) (0259794-K) (0272257-H) 31 - 32 1705303 1705303 1001223055 1001224052 1001224049 1001223971 36 - 39 1001223453 1001223453 1001231801 31217128 3-31...
  • Page 62 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION CE, AUS OAD01890 3-32 31217128...
  • Page 63 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION OAD01900 31217128 3-33...

  • Page 64: Ce, Aus

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND MACHINE OPERATION CE, AUS Item (0275087-G) CE, AUS Item 27 - 29 (0275087-G) 1704412 1 - 6 31 - 34 1704548 1702788 1704138 1701542 (Dual Fuel) 1704529 1701505 (Diesel) 1704559 1701509 1702773 1703811 1701435 1703812 1703814...
  • Page 65 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 66: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL This section explains the steps to be taken in case of an emer- gency situation during operation. Manual Descent The manual descent valve is used, in the event of total power fail- ure, to lower the platform using gravity.

  • Page 67: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead struc- Use of Ground Controls tures or equipment, do the following: Shut off the machine. KNOW HOW TO USE THE GROUND CONTROLS IN AN EMERGENCY SITUATION. Rescue all people in the platform before freeing the machine.

  • Page 68: Righting Of Tipped Machine

    SECTION 4 - EMERGENCY PROCEDURES Righting of Tipped Machine INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident A forktruck of suitable capacity or equivalent equipment should involving a JLG product. Even if no injury or property damage is be placed under the elevated side of the chassis, with a crane or evident, JLG must be contacted by telephone and provided with other suitable lifting equipment used to lift the platform while...
  • Page 69 SECTION 4 - EMERGENCY PROCEDURES NOTES: 31217128...

  • Page 70: Section 5 - Accessories

    SECTION 5 - ACCESSORIES SECTION 5. ACCESSORIES Table 5-1. Available Accessories Market Accessory ANSI ANSI (USA Only) 1/2 Airline      Platform Worklights      Platform Rail Padding    31217128...

  • Page 71: 1/2 Airline

    SECTION 5 - ACCESSORIES 1/2 AIRLINE PLATFORM WORKLIGHTS The 1/2 Airline is a fitting for air-powered tools that is mounted in the platform. The Platform Worklights accessory consists of two 12V lights mounted to the platform railings. 31217128...

  • Page 72: Platform Rail Padding

    SECTION 5 - ACCESSORIES PLATFORM RAIL PADDING With Deck Bumpers OAD00050 1. Deck Bumpers Platform Rail Padding provides bumpers to the top plat- form rails in order to prevent damage to the platform itself This accessory is also available with proximity switches, as well as objects it may come into contact with during which attaches a padded frame to the bottom of the plat- operation.

  • Page 73: Section 6 - General Specifications And Operator Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE INTRODUCTION Other Publications Available Specific to this Machine: Service and Maintenance Manual........31217913 This section of the manual provides additional necessary infor- Illustrated Parts Manual ............31215867 mation to the operator for proper operation and maintenance of this machine.

  • Page 74: Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SPECIFICATIONS Platform Lift Up Speed (No Load) Dual Fuel 25 - 29 seconds Operating Specifications Diesel 32 - 34 seconds Platform Lowering Speed (No Load) 21-27 seconds Maximum Platform Height 26 ft (8 m) Maximum Operating Hydraulic Pressure 3,300 psi (234 bar) Maximum Stowed Travel Grade (Gradeability)

  • Page 75: Dimensional Data

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Dimensional Data Tires Size 26X12-15 Foam Filled Overall Height Stowed (Rails Up) Ply Rating Standard 96.16 in (2.44 m) Long Leveling Jacks Option (Australia Only) 97.41 ft (2.47 m) Inflation Pressure 55 psi (4 bar) Wheel Nut Torque 105 ft.lb.
  • Page 76 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Kubota Diesel (D1005-E4B) Kubota Dual Fuel (WG752-GL-G3) Emissions CARB, EPA Tier 4 Final, and EU Stage V Diesel: Emissions CARB, EPA Phase 3 - Low Sulfur (<500 ppm) Gasoline - 87 Octane minium Fuel Type: - Ultra Low Sulfur (15 ppm) (Required to meet - Ethanol/Gas Mix-10% maximum...

  • Page 77: Lubrication

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication Lubrication Specifications Hydraulic Oil SPECIFICATIONS Multipurpose Grease having a minimum dripping point of 350° HYDRAULIC SYSTEM OPERATING F. Excellent water resistance and adhesive qualities, and being of SAE VISCOSITY GRADE TEMPERATURE RANGE extreme pressure type.

  • Page 78: Engine Operating Temperature Specifications (Kubota)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 4150548_E DIESEL Figure 6-1. Engine Operating Temperature Specifications (Kubota)- Sheet 1 of 2 31217128...

  • Page 79: Engine Operating Temperature Specifications (Kubota)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 4150548_E Figure 6-2. Engine Operating Temperature Specifications (Kubota)- Sheet 2 of 2 31217128...

  • Page 80: Operator Maintenance

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE Safety Prop TO AVOID PERSONAL INJURY, THE SAFETY PROP MUST BE USED WHENEVER MAINTE- NANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS TO BE RAISED. To engage the safety prop, with no load in the platform, raise the platform, then rotate the prop clockwise until it hangs vertically.

  • Page 81: Inspection Check Points

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Inspection Check Points 1 A N D 2 O N O P P O S IT E S ID E 31217128...
  • Page 82 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE NOTE: Be sure to lubricate like items on each side Interval - Check level daily; change per manufacturer’s engine manual. NOTE: Recommended lubricating intervals are based on machine oper- b. Air Cleaner ations under normal conditions.

  • Page 83: Tires And Wheels

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE TIRES AND WHEELS Tire Replacement Tire Damage JLG recommends a replacement tire be the same size, ply and brand as originally installed on the machine. please refer to the JLG Parts Manual for the part number of the approved tires for a particular For polyurethane foam-filled tires, JLG Industries, Inc.

  • Page 84: Wheel Replacement

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Replacement Start all nuts by hand to prevent cross threading. DO NOT use a lubricant on threads or nuts. The rims installed on each product model have been designed Tighten nuts in the following sequence: for stability requirements which consist of track width, tire pres- sure, and load capacity.

  • Page 85: Supplemental Information

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION TORQUE SEQUENCE 1st Stage 2nd Stage 3rd Stage The following information is provided in accordance with the 35 - 55 ft. lb. 65 - 80 ft. lb. 90 - 105 ft. lb. requirements of the European Machinery Directive 2006/42/EC (49 - 77 Nm) (91 - 112 Nm)

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