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Oshkosh Corporation JLG ES2632 Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
ES2632
ES3246
PVC 2010
AS/NZS
GB MOL70
ANSI
31219057
February 17, 2021 - Rev B
®

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models ES2632 ES3246 PVC 2010 AS/NZS GB MOL70 ANSI 31219057 February 17, 2021 - Rev B ®...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed various compliance standards.  Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 4 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTENTIAL PERSONAL INJURY HAZ- ARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. INDICATES AN IMMINENTLY HAZARDOUS SITUATION.
  • Page 5 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS For: • Accident Reporting • Standards and Regulations THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CON- Compliance Information TACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTA- • Product Safety Publica- TIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH tions •...
  • Page 6 REVISION LOG REVISION LOG Original Issue - A ......October 1, 2020 Revised - B........February 17, 2021 31219057...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS PRE-START INSPECTION ........2-4 WALK-AROUND INSPECTION .
  • Page 8 TABLE OF CONTENTS Lift/Drive Selector Switch ......3-10 3.13 PARKING AND STOWING MACHINE..... .3-22 Forward/Reverse/Lift/Lower Directional Arrow .
  • Page 9 TABLE OF CONTENTS Operation ..........5-5 MACHINE SPECIFICATIONS .
  • Page 10 TABLE OF CONTENTS DIAGNOSTIC TROUBLE CODES (DTC) ....6-17 SUPPLEMENTAL INFORMATION ONLY APPLICABLE TO CE MACHINES ......... .6-24 EC Declaration of Conformity .

  • Page 11: Section 1. Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL PRE-OPERATION Operator Training and Knowledge This section outlines the necessary precautions for proper and safe machine usage and maintenance. In order to promote • Read, understand, and study the Operation and Safety Manual in proper machine usage, it is mandatory that a daily routine is its entirety before operating the machine. ...

  • Page 12: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection • All operating personnel must have a thorough understanding of the intended purpose and function of the MEWP controls, includ- • Do not operate this machine until the inspections and functional ing platform, ground and emergency descent controls. checks have been performed as specified in Section 2 of this man- •...

  • Page 13: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Machine operation requires your full attention. Bring the machine •...

  • Page 14: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS Trip and Fall Hazards • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.

  • Page 15: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • The minimum approach distance may be reduced if insulating • Maintain distance from electrical lines, apparatus, or any ener- barriers are installed to prevent contact, and the barriers are rated gized (exposed or insulated) parts according to the Minimum for the voltage of the line being guarded.

  • Page 16: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (MAD) • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. VOLTAGE RANGE MINIMUM APPROACH DISTANCE • Never exceed the maximum platform capacity as specified on the (Phase to Phase) in Feet (Meters) platform.
  • Page 17 SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS...
  • Page 18 SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If the scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.

  • Page 19: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Always post a lookout when driving in areas where vision is obstructed. • Approved head gear must be worn by all operating and ground • Keep non-operating personnel at least 6 ft (1.8 m) away from personnel.

  • Page 20: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional pre- • This machine should not be towed, except in the event of emer- cautions to be observed during machine maintenance are gency, malfunction, power failure, or loading/unloading.

  • Page 21: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always relieve hydraulic pressure from all hydraulic circuits before loosening or • Always disconnect batteries when servicing electrical compo- removing hydraulic components. nents or when performing welding on the machine. • DO NOT use your hand to check for •...
  • Page 22 SECTION 1 - SAFETY PRECAUTIONS 1-12 31219057...

  • Page 23: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PERSONNEL TRAINING Selection of the appropriate MEWPs and available options for the work to be performed considering specific job requirements, with involvement from the MEWP owner, user, The Mobile Elevating Work Platform (MEWP) is a personnel handling and/or supervisor.

  • Page 24: Machine Familiarization

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PREPARATION, INSPECTION, AND MAINTENANCE Machine Familiarization NOTE: Responsibilities for familiarization may vary by region. The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further Only properly trained personnel who have received unit-specific requirements for MEWPs.

  • Page 25: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection and Maintenance Table PRIMARY SERVICE TYPE FREQUENCY REFERENCE RESPONSIBILITY QUALIFICATION Pre-Start Inspection Before using each day, or whenever there’s an operator change. User or Operator User or Operator Operation and Safety Manual Pre-Delivery Inspection Service and Maintenance Manual and appli- Before each sale, lease, or rental delivery.

  • Page 26: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PRE-START INSPECTION Walk-Around Inspection – Perform as instructed in Section 2.4. The Pre-Start Inspection should include each of the following: Battery – Charge as required. Cleanliness – Check all surfaces for leakage (oil or battery Hydraulic Oil Level –...
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Lanyard Attach Points 31219057...

  • Page 28: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION Ground Control Console – Placard secure and legible, con- trol switches return to neutral position when activated and released, emergency stop switch functions properly. Control Begin the Walk-Around Inspection at item 1 as noted on the Inspec- markings legible.

  • Page 29: Inspection Diagram

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection Diagram OAD00622 31219057...

  • Page 30: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION FUNCTION CHECK From the Platform Control Console: a. Ensure the control console is firmly secured in the Perform the Function Check as follows: proper location. b. Ensure all guards protecting switches are in place. At the Ground Control Panel with no load in the platform: c.
  • Page 31 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION With the platform in the stowed position: TILT SETTING TILT SETTING Maximum Platform MODEL a. Drive the machine on a grade, not to exceed the rated (Front to Back) (Side to Side) Elevation gradeability, and stop to ensure the drive motor brakes 2.50°...
  • Page 32 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2-10 31219057...

  • Page 33: Section 3 - Machine Controls, Indicators, And Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to NOTICE position personnel, along with their necessary tools and materials at work locations. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPER- ATION.

  • Page 34: Operating Characteristics And Limitations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION OPERATING CHARACTERISTICS AND LIMITATIONS PLATFORM LOADING Placards The platform maximum rated load capacity is shown on a placard located on the platform billboard and is based upon the machine positioned on a smooth, firm surface, within the limits of the maxi- Important points to remember during operation are provided at the mum operating slope.

  • Page 35: Battery Charging

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION BATTERY CHARGING After connecting the charger to an AC outlet at the start of the charging cycle, verify normal operation of the LED indi- cators on the charger (refer to Section 6.5). The battery charger AC input plug is located inside the frame at the left rear of the machine next to the battery charger.

  • Page 36: Machine Control Locations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MACHINE CONTROL LOCATIONS Platform Control Station Ground Control Station Side Compartment Door Latch (Both Sides) A/C Plug (Battery Charger Input) Platform Manual Descent A/C Plug (Platform A/C Receptacle Outlet Box) 31219057...

  • Page 37: Ground Control Console

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GROUND CONTROL CONSOLE 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator (LSS) 3. Inverter ON/OFF Switch (If Equipped) 7. MDI Indicator (If Equipped) 4. Ground Emergency Stop Button 31219057...

  • Page 38: Ground/Platform/Off Key Selector Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Lift/Lower Switch A three-position momentary contact switch DO NOT OPERATE MACHINE FROM THE GROUND CONTROL CONSOLE WITH PERSON- controls raising and lowering of the platform NEL IN THE PLATFORM EXCEPT IN AN EMERGENCY. from the ground control console.

  • Page 39: Ground Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Ground Emergency Stop Switch Overload Indicator (LSS) A red two-position emergency stop switch when The Overload Indicator indicates when the platform positioned to ON with the key selector switch posi- has been overloaded. An audible alarm will also sig- tioned to ground furnishes operating power to the nal when the platform is overloaded.

  • Page 40: Mdi Indicator (If Equipped)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MDI Indicator (If Equipped) The Multifunction Digital Indicator (MDI) displays a Battery Discharge Indicator (BDI), a LCD display showing the current hourmeter read- ing, a system distress LED, and Diagnostic Trouble Codes (DTC) when a functional problem occurs with the machine.

  • Page 41: Platform Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION PLATFORM CONTROL STATION 1. Emergency Stop Switch 2. Lift/Drive Selector Switch 3. Forward/Reverse/Lift/Lower Directional Arrow 4. Steer Control Switch and Decal 5. Joystick Controller 6. Trigger Enable Switch 7. Overload Indicator (LSS) 8.

  • Page 42: Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Emergency Stop Switch Lift/Drive Selector Switch NOTE: NOTE: Both ground and platform emergency stop switches must be set When selecting between the Lift and Drive functions the joystick to ON in order to operate the machine. control must be returned to the neutral position for approxi- mately 1/2 second before the function change is operable.

  • Page 43: Drive/Lift/Steer Joystick Control

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Drive/Lift/Steer Joystick Control Steering and Traveling Trigger (Enable) Switch - This trigger switch is located on the front of the joystick controller. It acts as an enable and must be depressed before operating the drive, steer, and lift functions. When released, DO NOT DRIVE WITH THE PLATFORM ELEVATED EXCEPT ON A SMOOTH, FIRM SURFACE the function in operation will stop.

  • Page 44: Steering

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Steering Raising And Lowering Platform On the platform control station, position the lift/ If the machine was shut drive selector switch to the drive/steer position. down, place the key selec- tor switch to the platform To steer the machine, engage trigger switch and position.

  • Page 45: Overload Indicator (Lss)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Overload Indicator (LSS) Variable Tilt - Platform Restricted Height Indicator The Overload Indicator indicates when the platform has been overloaded. An audible This indicator shows the maximum allowable alarm will also signal when the platform is platform elevation when the machine is within overloaded.

  • Page 46: Battery Charge Indicator

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Battery Charge Indicator Indoor/Outdoor Operation Mode Switch The battery charge indicator displays the cur- This button toggles between the indoor/out- rent charge status of the onboard batteries. door operation modes. • Red LED flashing = batteries depleted NOTE: ES2632 machine is rated for INDOOR USE only in AUS market.

  • Page 47: Grade And Sideslope

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GRADE AND SIDESLOPE 31219057 3-15...

  • Page 48: 3.10 Platform Extension

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.10 PLATFORM EXTENSION FOR MAXIMUM CAPACITY OF THE DECK EXTENSION, REFER TO MACHINE DIMENSIONS IN SECTION 6.2, OR REFER TO THE CAPACITY PLACARD ON THE PLATFORM BILL- BOARD. DO NOT LOWER THE PLATFORM WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION.

  • Page 49: 3.11 Platform Rails Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE Platform with Rail-in-Rail Extension Deck 31219057 3-17...
  • Page 50 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION To return the rails to the upright position, unfold the rails in the reverse sequence in which they were folded. Firmly pull the rails into position and secure the pins onto the rails. ONLY FOLD DOWN THE RAILS WHEN THE MACHINE IS IN THE STOWED (PLATFORM FULLY LOWERED) POSITION.

  • Page 51: Platform With Dual Rails Extension Deck

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform with Dual Rails Extension Deck 31219057 3-19...
  • Page 52 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION NOTE: When setting platform side rails back to upright position be cer- tain the extension platform rail guide is interlocked with the main platform rail once both rails are completely upright. ONLY FOLD DOWN THE RAILS WHEN THE MACHINE IS IN THE STOWED (PLATFORM FULLY LOWERED) POSITION.

  • Page 53: 3.12 Platform Manual Descent

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.12 PLATFORM MANUAL DESCENT Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The red T-handle is located on the left rear of the machine beside the ladder. Look for the instruction decal located beside the T-handle.

  • Page 54: 3.13 Parking And Stowing Machine

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.13 PARKING AND STOWING MACHINE Drive the machine to a well-protected and well-ventilated area. Ensure the platform is fully lowered. NOTICE WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE POSITIONED TO OFF TO PREVENT DRAINING THE BATTERIES.

  • Page 55: 3.14 Machine Lifting And Tie Down

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.14 MACHINE LIFTING AND TIE DOWN The machine may be lifted using a forklift truck. Lift only using the built-in forklift pockets at the rear of the machine and only with the platform in the stowed position.
  • Page 56 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION When transporting the machine, fully lower the platform (stowed are two tie-down/lift lugs at the rear of the machine, and two tie- position) and secure the machine to the truck or trailer deck. There downs and one lifting lug at the front of the machine.

  • Page 57: 3.15 Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.15 TOWING NOTE: Some components removed for illustrative purposes. Chock wheels or secure machine with tow vehicle. Push Button Brake Release Pull out emergency stop switch and position the keyswitch to ground mode. Press and hold the yellow button (1) at the rear of the machine for one second to release the brakes.
  • Page 58 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3-26 31219057...

  • Page 59: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION INCIDENT NOTIFICATION This section explains the steps to be taken in case of an emergency JLG Industries, Inc. must be notified immediately of any incident situation during operation. involving a JLG product. Even if no injury or property damage is evi- dent, JLG must be contacted by telephone and provided with all nec- essary details.

  • Page 60: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures Operator Unable to Control Machine or equipment, do the following: If the platform operator is unable to operate or control the machine: Shut off the machine.

  • Page 61: Platform Manual Descent

    SECTION 4 - EMERGENCY PROCEDURES PLATFORM MANUAL DESCENT Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The red T-handle is located on the left rear of the machine beside the ladder. Look for the instruction decal located beside the T-handle.
  • Page 62 SECTION 4 - EMERGENCY PROCEDURES 31219057...

  • Page 63: Section 5 - Accessories

    SECTION 5 - ACCESSORIES SECTION 5. ACCESSORIES AVAILABLE ACCESSORIES MARKET ACCESSORY ANSI ANSI China Korea Japan (USA Only)  DC/AC Power Inverter         Pipe Racks         Anti-Vandalism Package ...

  • Page 64: Options/Accessories Relationship Table

    SECTION 5 - ACCESSORIES OPTIONS/ACCESSORIES RELATIONSHIP TABLE COMPATIBLE WITH ACCESSORY INCOMPATIBLE WITH (Refer to Note) DC/AC Power Inverter None Pipe Racks Dual Rails (ES2632 only) Anti-Vandalism Package None Rail-Mounted Platform Inverter, Pipe Racks, Anti-Vandalism Package, Footswitch, Magnetic Gate Latch Dual Rails Extension Handles Footswitch None...

  • Page 65: Dc/Ac Power Inverter

    SECTION 5 - ACCESSORIES DC/AC POWER INVERTER Specifications The DC/AC Power Inverter converts DC voltage from the onboard sys- DESCRIPTION SPECIFICATION tem batteries to AC voltage for use at the platform AC output recep- Electrical System Voltage (DC) tacle. The inverter module is mounted on the battery compartment door behind a protective cover.

  • Page 66: Operation

    SECTION 5 - ACCESSORIES Preparation and Inspection PIPE RACKS • Do not use appliances with damaged or wet cords. Pipe Racks provide a way to store pipe or conduit inside the platform while avoiding rail damage and optimizing platform utility when •...

  • Page 67: Preparation And Inspection

    SECTION 5 - ACCESSORIES Safety Precautions Preparation and Inspection • Ensure all components are secured to the platform. • Check for missing or damaged components. Replace if necessary. THIS ACCESSORY AFFECTS OVERALL PLATFORM CAPACITY. REFER TO CAPACITY DECAL • Check for loose nuts and bolts. If necessary, torque according to AND ADJUST ACCORDINGLY.

  • Page 68: Anti-Vandalism Package

    SECTION 5 - ACCESSORIES ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Ground Control Station Platform Control Station 1.

  • Page 69: Rail-Mounted Platform Extension Handles

    SECTION 5 - ACCESSORIES RAIL-MOUNTED PLATFORM EXTENSION HANDLES Rail-mounted Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 90°, the handles provide the operator an optional grip to push the exten- sion platform out from the stowed position.

  • Page 70: Footswitch

    SECTION 5 - ACCESSORIES FOOTSWITCH MAGNETIC GATE LATCH OAD00120 1. Footswitch Assembly The Footswitch serves as another enable switch in the function con- trol circuit. It must be depressed in sequence with the platform con- trol joystick trigger switch to enable operation of machine functions when using the platform controls.

  • Page 71: Jlg Mobile Control

    SECTION 5 - ACCESSORIES JLG MOBILE CONTROL® Download Visit the Apple Store®, Google Play®, or The JLG Mobile Control application allows machine operators to drive https://www.JLG.com/mobilecontrol in order to download the JLG remotely from a Bluetooth® equipped hand-held mobile device. Mobile Control application.

  • Page 72: Operation

    SECTION 5 - ACCESSORIES Operation Download, read, and understand the JLG Mobile Control Supplement Manual from https://www.JLG.com/mobilecontrol prior to using the JLG Mobile Control. NEVER DRIVE THE MACHINE USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM, OR WITHOUT CLEAR LINE-OF-SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH, AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER.

  • Page 73: 5.10 Skysense

    SECTION 5 - ACCESSORIES 5.10 SKYSENSE® READ AND UNDERSTAND THESE INSTRUCTIONS IN THEIR ENTIRETY BEFORE OPERAT- General Information ING THE MACHINE. SKYSENSE IS NOT INTENDED TO REPLACE OR REDUCE THE NEED FOR THE OPERATOR SKYSENSE IS INTENDED TO ASSIST THE OPERATOR. SKYSENSE MAY NOT DETECT CER- TO BE AWARE OF THE ENVIRONMENT AROUND THE MACHINE.

  • Page 74: Preparation And Inspection

    SECTION 5 - ACCESSORIES Preparation and Inspection be red, and the alarm should sound. If the alarm is muted, the mute button light should be red. Pre-Operation Inspection: Remove hand or object from the sensor zone, then release Inspect each of the SkySense tubes for dents, cracks, or other the joystick and enable switch.

  • Page 75: Notification Assembly

    SECTION 5 - ACCESSORIES Notification Assembly LED Indicator A bi color LED indicator on the platform control box signals Sky- Sense activity. • No LED: Normal operation. • LED Flashing Yellow: Machine is in SkySense warning zone and will reduce to elevated drive height speed. Flash frequency correlates to proximity of the object.

  • Page 76: Skysense Alarm

    SECTION 5 - ACCESSORIES SkySense Alarm Override Button Activation of SkySense is also signaled by an audible alarm that The yellow override button allows operators to bypass normal indicates SkySense activity when reaching the warning or stop SkySense operation in order to move closer to an object within zones.

  • Page 77: Skysense Coverage Areas

    SECTION 5 - ACCESSORIES SkySense Coverage Areas Level One Sensor Cones shown are approximations for reference only. NOTE: 31219057 5-15...
  • Page 78 SECTION 5 - ACCESSORIES Level Two Sensor Cones shown are approximations for reference only. NOTE: 5-16 31219057...

  • Page 79: 5.11 Heavy Duty Tool Tray

    SECTION 5 - ACCESSORIES 5.11 HEAVY DUTY TOOL TRAY This tool tray provides additional space for placement of tools and objects. Lift the tray up and over the platform billboard to rest on the rails. Return the tray to its stowed position when not in use.
  • Page 80 SECTION 5 - ACCESSORIES 5-18 31219057...

  • Page 81: Section 6. Specifications And Operator Maintenance

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. SPECIFICATIONS AND OPERATOR MAINTENANCE GENERAL INFORMATION Serial Number Identification This section provides additional necessary information to the operator for proper machine operation and maintenance. The maintenance portion of this section is intended to assist the machine operator to perform only daily maintenance tasks and does not replace the more thorough Preventive Maintenance and Inspection Schedule in the Service and Maintenance Manual.

  • Page 82: Machine Specifications

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE MACHINE SPECIFICATIONS Machine Dimensions Operating Specifications DESCRIPTION ES2632 ES3246 Maximum Platform Height DESCRIPTION ES2632 ES3246 Indoor/Outdoor (All Markets) 32 ft (9.75 m) Indoor (All Markets) 25.5 ft (7.77 m) Gross Vehicle Weight All Markets 4,400 lb (1,996 kg) 5,620 lb (2,550 kg) Outdoor (All Markets Except AUS)

  • Page 83: Platform Capacities

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Platform Capacities Maximum Allowable Operating Slope DESCRIPTION ES2632 ES3246 DESCRIPTION ES2632 ES3246 Front to Back: 3.5° Operating Personnel Side to Side: 1.5° Indoor 2 persons 2 persons Outdoor 1 person 1 person Tires Outdoor (JPN/KOR Only) 2 persons 2 persons...

  • Page 84: Battery Charger

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE BATTERY CHARGER Specifications DESCRIPTION SPECIFICATIONS Electrical System Voltage (DC) Battery Charger Delta-Q (CAN) PRO - Eagle Performance Series Green Power - Pylon International Input AC Input Voltage 85-270V AC 108-132V AC 100-240V AC Nominal AC Input Voltage 100VAC / 240VAC RMS 120VAC RMS...

  • Page 85: Delta-Q (Can)

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Delta-Q (CAN) Eagle Performance 1. AC Voltage Input Plug 2. Charge Indicator LEDs 1. AC Voltage Input Cable 2. Charge Indicator LEDs • AC Power On: Blue LED on • Low State of Charge: Bottom Panel - Green LED flashing; •...

  • Page 86: Green Power (China (Gb) Only)

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE LUBRICATION Green Power (China (GB) Only) Capacities COMPONENT ES2632 ES3246 Hydraulic Reservoir 3.5 gal (13 L) Hydraulic System 4.0 gal (16 L) 5.0 gal (19L) Specifications SPECIFICATIONS Multipurpose Grease having a minimum dripping point of 350° F. Excellent water resistance and adhesive qualities, and being of extreme pressure type.

  • Page 87: Hydraulic Oil Operating Temperature Chart

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Operating Temperature Chart OAD02780 31219057...

  • Page 88: Operator Maintenance

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE Lower the platform to the stowed position. Engaging the Safety Prop NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL IT HAS BEEN RESTRAINED FROM MOVEMENT WITH THE SAFETY PROP, BLOCKING, OR OVERHEAD SLING. THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS BE RAISED.

  • Page 89: Hydraulic Oil Check Procedure

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Check Procedure To ensure proper operation of the machine, the hydraulic oil must be checked daily. Check the hydraulic oil level only when the machine is in the stowed position. Ensure the hydraulic oil has warmed to operating tempera- ture before checking the reservoir.

  • Page 90: Battery Maintenance And Safety Practices

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Maintenance and Safety Practices BATTERY FLUID LEVEL OF FULLY FILLER CAP CHARGED BATTERY NOTE: These instructions are for unsealed (wet) batteries only. VENT TUBE If machine is equipped with sealed batteries, no maintenance is required other than cleaning corroded battery terminals.

  • Page 91: Tire Wear And Damage

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE TIRE WEAR AND DAMAGE Wheel and Tire Replacement JLG recommends that any replacement tire be the same size and The tire and rim assemblies installed on machines have been brand as originally installed on the machine or offered by JLG as an approved by the tire manufacturer for applications in which those approved replacement.

  • Page 92: Wheel Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Installation Tighten bolts in stages. Following the recommended sequence, tighten each bolt per wheel torque of 163 Nm (120 ft.lb.). It is extremely important to apply and maintain proper wheel mount- ing torque. TORQUE SEQUENCE 1st Stage 2nd Stage...

  • Page 93: Decal Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE DECAL INSTALLATION Diagram NOTE: Placement of platform billboard decals may differ based upon type of platform rails (telescope or dual) and market. ES2632 ES3246 OAD00492 15, 20 31219057 6-13...
  • Page 94 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE 18 19 OAD00691 25 16 17 , 40 6-14 31219057...

  • Page 95: Decals

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Decals ENGLISH KOREAN CHINESE SPA/POR ENG/SPA ENG/FRE AUS/Japan ITEM (1001238014-D) (1001238015-D) (1001238016-E) (1001238017-C) (1001238018-C) (1001238019-C) (1001238020-C) (1001238021-C) 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1703819 1703819 1703819...
  • Page 96 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE ENGLISH KOREAN CHINESE SPA/POR ENG/SPA ENG/FRE AUS/Japan ITEM (1001238014-D) (1001238015-D) (1001238016-E) (1001238017-C) (1001238018-C) (1001238019-C) (1001238020-C) (1001238021-C) 1001223055 1001224048 1001224051 1001224052 1001224049 1001223971 1001215750 1001215747 1001216648 1001215748 1001215749 1001237115 1001237115 1001237115 1001237115 1001237115 1001237115 1001237115 1001237115 1001255105...
  • Page 97 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE DIAGNOSTIC TROUBLE CODES (DTC) To troubleshoot multiple DTCs, start with the DTC with the higher first two digits. If a correction is made during a check, conclude the check by NOTICE cycling the machine power off then back on, using the emer- gency stop switch.
  • Page 98 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 001 EVERYTHING OK None None ·  No Motion restrictions • Platform Mode and no Faults are active. 002 GROUND MODE OK None None ·  No Motion restrictions •...
  • Page 99 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 008 FUNCTIONS LOCKED OUT – SYSTEM POW- None None • Enter SafeMode • A period of time elapsed without activity and the Control System ERED DOWN •...
  • Page 100 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 223 FUNCTION PROBLEM – DRIVE & LIFT ACTIVE None • MoveState = LIFT • The Drive - Lift Selector Switch indicates that both functions are TOGETHER •...
  • Page 101 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 253 DRIVE PREVENTED – CHARGER CONNECTED None • DriveState = PREVENTED • Driving is not possible since the vehicle is charging. 254 DRIVE & LIFT UP PREVENTED – CHARGER None •...
  • Page 102 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4235 POWER MODULE TOO HOT - REDUCED OPER- None • DriveState =CREEP • Heatsink temperature exceeded 185° F (85° C). ATION • LiftUpState = CREEP • Effect: Reduced drive and brake torque. •...
  • Page 103 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4424 POWER MODULE VOLTAGE TOO LOW - MOD- None • DriveState = PREVENTED • Severe B+ Undervoltage Set: Capacitor bank voltage dropped ULE SHUTDOWN • LiftUpState = PREVENTED below Severe Undervoltage limit with FET bridge enabled.
  • Page 104 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION ONLY APPLICABLE TO CE MACHINES The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC. The A-Weighted emission sound pressure level at the work plat- form is less than 70 dB(A).
  • Page 105 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE EC Declaration of Conformity Machine Type: Mobile Elevating Work Platform Manufacturer: Model Type: ES2632, ES3246 Notified Body: Kuiper Certificering b.v. JLG Industries, Inc. EC-Number: 2842 Address: Address: Van Slingelandtstraat 75, 7331 NM Apeldoorn, The Netherlands 1 JLG Drive 1McConnellsburg, PA 17233 USA Certificate Number:...
  • Page 106 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE 6-26 31219057...
  • Page 107 SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ DATE COMMENTS 31219057...
  • Page 108 SECTION 7 - INSPECTION AND REPAIR LOG DATE COMMENTS 31219057...
  • Page 110 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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