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Oshkosh Corporation JLG 530LRT Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - keep this manual with the machine at all times.
Model
530LRT
PVC 2004
AS/NZS
ANSI
31217174
January 31, 2020 - Rev A
®

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  • Page 1 Operation and Safety Manual Original Instructions - keep this manual with the machine at all times. Model 530LRT PVC 2004 AS/NZS ANSI 31217174 January 31, 2020 - Rev A ®...
  • Page 2 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
  • Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 4 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed various compliance standards.  Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 5 FOREWORD SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death. INDICATES A POTENTIALLY HAZARDOUS SITUATION.
  • Page 6 FOREWORD REVISION LOG Original Issue - A ......January 31, 2020 31217174...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS Pre-Start Inspection......2-4 Walk-Around Inspection ..... 2-7 1.1 GENERAL.
  • Page 8 TABLE OF CONTENTS Leveling Jack Operation ....3-12 4.4 EMERGENCY OPERATION ..... . . 4-2 Auto Leveling .
  • Page 9 TABLE OF CONTENTS Accessory Ratings ......5-8 Drive Hub ........6-12 Safety Precautions .
  • Page 10 TABLE OF CONTENTS LIST OF FIGURES LIST OF TABLES 3-1. Location of Machine Controls ....3-3 Minimum Approach Distances (M.A.D.) ..1-6 3-2.

  • Page 11: Section - 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL PRE-OPERATION Operator Training and Knowledge This section outlines the necessary precautions for proper and safe machine usage and maintenance. In order to promote • Read, understand, and study the Operation and Safety Manual in proper machine usage, it is mandatory that a daily routine is its entirety before operating the machine.

  • Page 12: Workplace Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection • All operating personnel must have a thorough understanding of the intended purpose and function of the MEWP controls, includ- • Do not operate this machine until the inspections and functional ing platform, ground, and emergency descent controls. checks have been performed as specified in Section 2 of this man- •...

  • Page 13: Operation

    SECTION 1 - SAFETY PRECAUTIONS OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Machine operation requires your full attention. Bring the machine •...

  • Page 14: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS Trip and Fall Hazards • Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine.

  • Page 15: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection • The minimum approach distance may be reduced if insulating from contact or proximity to electrical current. barriers are installed to prevent contact, and the barriers are rated •...

  • Page 16: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Table 1-1. Minimum Approach Distances (M.A.D.) • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. VOLTAGE RANGE MINIMUM APPROACH DISTANCE • Never exceed the maximum platform capacity as specified on the (Phase to Phase) in Feet (Meters) platform.

  • Page 17: Beaufort Scale (For Reference Only)

    SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6.3 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS...
  • Page 18 SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If the scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.

  • Page 19: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all operations. • Approved head gear must be worn by all operating and ground • Under all travel conditions, the operator must limit travel speed personnel.

  • Page 20: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional pre- • This machine should not be towed, except in the event of emer- cautions to be observed during machine maintenance are gency, malfunction, power failure, or loading/unloading.

  • Page 21: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS Battery Hazards • Always relieve hydraulic pressure from all hydraulic circuits before loosening or • Always disconnect batteries when servicing electrical compo- removing hydraulic components. nents or when performing welding on the machine. • DO NOT use your hand to check for •...

  • Page 22: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.1 PERSONNEL TRAINING 8. Means to avoid the hazards of unprotected electrical conduc- tors. The Mobile Elevating Work Platform (MEWP) is a personnel han- 9.

  • Page 23: Machine Familiarization

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.2 PREPARATION, INSPECTION, AND MAINTENANCE Machine Familiarization NOTE: Responsibilities for familiarization may vary by region. The following table covers the machine inspections and mainte- nance recommended by JLG Industries, Inc. Consult local regula- Only properly trained personnel who have received unit-specific tions for further requirements for MEWPs.

  • Page 24: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection and Maintenance Table Primary Service Type Frequency Reference Responsibility Qualification Before using each day; or Pre-Start Inspection User or Operator User or Operator Operator and Safety Manual whenever there’s an Operator change. Pre-Delivery Inspection (See Service and Maintenance Manual and Before each sale, lease, or rental delivery.

  • Page 25: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Pre-Start Inspection 7. Fuel (Combustion Engine Powered Machines) – Add the proper fuel as necessary. The Pre-Start Inspection should include each of the following: 8. Hydraulic Oil – Check the hydraulic oil level. Ensure hydraulic 1.
  • Page 26 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OAD01670 Standard Lanyard Attach Points Self-Closing Swing Gate 31217174...
  • Page 27 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Optional Lanyard Attach Points (If Equipped) 31217174...

  • Page 28: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Walk-Around Inspection OAD00291 31217174...
  • Page 29 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Begin the Walk-Around Inspection at Item 1, as noted on the preced- 1. Oscillating Axle Tilt Sensor – No unsupported wires; no dam- ing diagram. Continue to the right (counterclockwise viewed from aged or broken wires - See Inspection Note.
  • Page 30 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 11. Ground Controls – Placard secure and legible, control switches 18. Rotary Angle (Elevation) Sensor (located on lower arm attach return to neutral position when activated and released, emer- link pin) – See Inspection Note. gency stop switch functions properly.

  • Page 31: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Function Check c. With the platform elevated on a smooth, firm, level surface with no overhead obstructions, drive the machine to check Perform the Function Check as follows: if the high drive cutout speed limit is engaged at the height indicated in Table 2-1.

  • Page 32: Tilt Cutout Settings

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 3. With the platform in the transport (stowed) position: a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the brakes hold. b. Check the tilt indicator light to verify proper operation. The light should be illuminated if tilted beyond allowed setting shown in Table 2-2.

  • Page 33: Oscillating Axle - Lockout Cylinder Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION 2.3 OSCILLATING AXLE - LOCKOUT CYLINDER TEST 5. Raise machine platform above stowed position approximately 14 ft (4.26 m) on the 530LRT. (IF EQUIPPED) 6. Carefully drive the machine back off the block and ramp. 7.

  • Page 34: Right Side Wheel Test

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Right Side Wheel Test 8. In the current position (platform raised and all four on flat and level surface), carefully drive machine up the ramp block again. 1. Place a 4 in (10.16 cm) high block with ascension ramp in front 9.

  • Page 35: Section 3 - Machine Controls, Indicators, And Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND OPERATION 3.1 GENERAL 3.2 DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) is used to NOTICE position personnel with their tools and supplies at positions above ground level.

  • Page 36: Operating Characteristics And Limitations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.3 OPERATING CHARACTERISTICS AND LIMITATIONS 3.4 PLATFORM LOADING Placards The platform maximum rated load capacity is shown on a placard located on the platform billboard and is based upon the machine being positioned on a smooth, firm surface within the limits of the maximum Important points to remember during operation are provided at the operating slope...

  • Page 37: Location Of Machine Controls

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 1. Platform Control Station 4. Fuel/Hydraulic Compartment 7. Platform AC Receptacle Plug 2. Manual Storage Box 5. Propane Fuel Tank (Dual Fuel Only) 8. Scissor Arms - Safety Prop Actuator Rod 3. Ground Control Station 6.

  • Page 38: Ground Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.5 GROUND CONTROL STATION 1. Ground/Platform/OFF/Key Selector Switch 2. Circuit Breaker (15 Amp) 3. Emergency Stop Switch 4. Head and Tail Lights (If equipped) 5. Hourmeter 6. Overload Indicator (LSS) 7. Water Temperature Indicator 8.

  • Page 39: Indicators

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Indicators 2. Circuit Breaker - The circuit breaker will open when there is a short or overload on the machine. DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLAT- 3.
  • Page 40 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 5. Hourmeter - The machine is equipped with 10. Platform Lift/Lower Switch - A three posi- an hour meter to indicate the number of tion, momentary contact lift control switch hours the machine has been operated. provides raising and lowering of the platform when positioned to lift up or down.

  • Page 41: Platform Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.6 PLATFORM CONTROL STATION 1. Forward/Reverse/Lift/Lower Direction Arrow 2. Joystick Controller with Trigger Enable Switch 3. Steer Control Switch and Decal 4. Control Indicators - Diesel 5. Control Indicators - Dual Fuel 6.

  • Page 42: Platform Controls

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Controls After selecting the drive function, depressing the trigger switch and moving the control handle forward will drive the machine forward and moving the control handle back- NOTICE wards will drive the machine backward. CONTROL BOXES SHOULD NOT BE SWITCHED FROM ONE MACHINE TO ANOTHER.
  • Page 43 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3. Steer Switch/Leveling Trim Adjust - 7. Tilt Indicator Warning Light and Alarm - A red warning light on the control panel illuminates and an audible alarm sounds when the chassis is at or beyond the tilt cutout settings.
  • Page 44 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 10. Leveling Jacks - To engage Leveling Jacks, select the Level 11. Emergency Stop Switch - A two-position, function on the three-position switch. Set and Retract LEDs will red, mushroom-shaped emergency stop illuminate on indicator pad when control handle engages switch functions to provide power to the plat- those functions.
  • Page 45 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 14. Propane Fuel Select - In this position the 16. Engine Start Switch - A momentary contact, switch is set up to change from gasoline to toggle switch that supplies electrical power to propane on a machine equipped with the the starter solenoid when the emergency stop dual fuel option.

  • Page 46: Traveling (Driving)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Traveling (Driving) Traveling on Grade If driving at high drive up a grade and the incline exceeds 8° incline, the drive function will cut back to mid drive speed. The drive pump will shift back into high drive once the incline decreases to 5°.

  • Page 47: Auto Leveling

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Auto Leveling NOTE: There is a limit switch that senses when all four cylinders are fully retracted and this will light up the leveling jacks retracted LED on the platform control station. 1.

  • Page 48: Raising And Lowering Platform

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Raising and Lowering Platform Lowering DO NOT RAISE PLATFORM EXCEPT ON A SMOOTH, FIRM AND LEVEL SURFACE FREE OF ENSURE SCISSOR ARM AREA IS FREE OF PERSONNEL PRIOR TO LOWERING PLATFORM. OBSTRUCTIONS AND HOLES. ENSURE PLATFORM EXTENSION(S) IS COMPLETELY RETRACTED PRIOR TO LOWERING PLATFORM.

  • Page 49: Platform Extension

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Extension Platform Cable Hook The machine is equipped with either single or dual deck extensions, Use the hook in the platform to store excess which add 4 ft (1.2 m) to the front or rear of the platform, giving the platform cable when platform is retracted.

  • Page 50: Platform Auxiliary Descent

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.7 PLATFORM AUXILIARY DESCENT Use Platform Auxiliary Descent Control to lower the platform in situa- tions where the engine is off but power is still supplied to the machine (emergency stop button at ground controls is pulled out). The yellow push-button is located on the front of the machine.

  • Page 51: Grade And Sideslope

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.8 GRADE AND SIDESLOPE 31217174 3-17...

  • Page 52: Engine Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.9 ENGINE OPERATION NOTICE NOTE: When operating a machine at high altitudes, a decrease in IF ENGINE FAILS TO START PROMPTLY, DO NOT CRANK FOR AN EXTENDED PERIOD; DO machine performance may occur due to a decrease in air den- NOT RUN STARTER MOTOR FOR MORE THAN 20 SECONDS.

  • Page 53: Dual Fuel System (If Equipped)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.10 DUAL FUEL SYSTEM (IF EQUIPPED) Changing from LPG to Gasoline: 1. With the engine operating on LPG under a no-load condition, position the LPG/GAS SELECT switch at the platform station to the GAS SELECT position.

  • Page 54: Platform Rails Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE NOTE: When returning platform side rails to upright position on plat- forms equipped with extensions, ensure the extension platform rail guide is interlocked over the main platform rail once both Refer to Figure 3.8 and Figure 3.9 for fold-down procedure illustrations.

  • Page 55: Platform End Rails - Fold Down Sequence

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Figure 3-2. Platform End Rails - Fold Down Sequence 31217174 3-21...

  • Page 56: Platform Side Rails - Fold Down Sequence

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Figure 3-3. Platform Side Rails - Fold Down Sequence 3-22 31217174...

  • Page 57: Parking And Stowing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.12 PARKING AND STOWING 3.13 TIE DOWN/LIFT LUGS Tie Down Park and stow the machine as follows: 1. Drive the machine to a reasonably well-protected and well-ven- When transporting the machine, the platform extensions must be fully tilated area.

  • Page 58: Lifting And Tie Down Chart (Sheet 1 Of 2)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION WHEELBASE MODEL (in) (cm) (in) (cm) (in) (cm) 530LRT 58.5 148.5 39.2 99.5 Figure 3-4. Lifting and Tie Down Chart (Sheet 1 of 2) 3-24 31217174...

  • Page 59: Lifting And Tie Down Chart (Sheet 2 Of 2)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Figure 3-5. Lifting and Tie Down Chart (Sheet 2 of 2) 31217174 3-25...
  • Page 60 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

  • Page 61: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL EMERGENCY CONTROLS AND LOCATIONS This section explains the steps to be taken in case of an emergency Emergency Stop Switch situation during operation. These large red buttons, one located at the Ground Control Station and one at the Platform Control Station, will immediately stop the EMERGENCY TOWING PROCEDURES machine when depressed.

  • Page 62: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead struc- Use of Ground Controls tures or equipment, do the following: 1. Shut off the machine. NOTICE 2. Rescue all people in the platform before freeing the machine. KNOW HOW TO USE THE GROUND CONTROLS IN AN EMERGENCY SITUATION.

  • Page 63: Righting Of Tipped Machine

    SECTION 4 - EMERGENCY PROCEDURES PLATFORM AUXILIARY DESCENT Righting of Tipped Machine A forktruck of suitable capacity or equivalent equipment should be Use Platform Manual Descent Control to lower the platform in situ- placed under the elevated side of the chassis, with a crane or other ations where the engine is off but power is still supplied to the suitable lifting equipment used to lift the platform while the chas- machine (emergency stop button at ground controls is pulled out).

  • Page 64: Incident Notification

    SECTION 4 - EMERGENCY PROCEDURES INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details.

  • Page 65: Section 5. Accessories

    SECTION 5 - ACCESSORIES SECTION 5. ACCESSORIES AVAILABLE ACCESSORIES Market Accessory ANSI ANSI Japan China (USA Only) 1/2 Airline        Platform Worklights        Pipe Racks    ...

  • Page 66: 1/2 Airline

    SECTION 5 - ACCESSORIES 1/2 AIRLINE PLATFORM WORKLIGHTS OAD00070 The 1/2 Airline is a fitting for air-powered tools that is mounted in The Platform Worklights accessory consists of two 12V lights the platform. mounted to the platform railings. 31217174...

  • Page 67: Pipe Racks

    SECTION 5 - ACCESSORIES PIPE RACKS Pipe Racks store pipe or conduit inside the platform in order to prevent rail damage and optimize platform utility. It consists of two racks mounted to the top handrail with adjustable straps and hooks to secure the load in place. Safety Precautions THIS ACCESSORY AFFECTS OVERALL PLATFORM CAPACITY.

  • Page 68: Preparation And Inspection

    SECTION 5 - ACCESSORIES WORKSTATION • Ensure no personnel are beneath the platform. • Do not exit platform over rails, or stand on rails. • Do not drive machine without material secured. Preparation and Inspection • Ensure racks are secured to platform rails. •...

  • Page 69: Safety Precautions

    SECTION 5 - ACCESSORIES LARGE MATERIAL RACKS Safety Precautions THIS ACCESSORY AFFECTS THE PLATFORM CAPACITY. REFER TO THE CAPACITY DECAL AND ADJUST ACCORDINGLY. DO NOT OVERLOAD THE PLATFORM. • Return the adjustable work surface to the stowed position when finished working. •...

  • Page 70: Safety Precautions

    SECTION 5 - ACCESSORIES Safety Precautions MAXIMUM DIMENSIONS FOR APPROVED MATERIAL ARE AS FOLLOWS: MULTIPLE MATERIAL-HANDLING ACCESSORIES MAY BE INSTALLED BUT ONLY ONE MAY BE LOADED AT A TIME UNLESS APPROVED BY JLG INDUSTRIES, INC. THIS ACCESSORY AFFECTS THE OVERALL PLATFORM CAPACITY. REFER TO THE CAPACITY DECAL AND ADJUST ACCORDINGLY.

  • Page 71: Preparation And Inspection

    SECTION 5 - ACCESSORIES SKYPOWER™ Preparation and Inspection • Ensure racks are secured to the platform floor. Torque The SkyPower system supplies AC power from a generator in the loose nuts or bolts as required. engine compartment to an AC receptacle in the platform. •...
  • Page 72 SECTION 5 - ACCESSORIES SKYWELDER™ Accessory Ratings • 3000 RPM (50 Hz) • 3600 RPM (60 Hz) Safety Precautions DO NOT OVERLOAD PLATFORM. • Ensure no personnel are beneath platform. • Keep lanyard attached at all times. • Do not use electrical tools in water. •...
  • Page 73 SECTION 5 - ACCESSORIES Generator Output • Check for cracked welds and damage to welder supports. • Check for proper and secure installation of welder and Engine Speed of 1800 rpm +/- 10%. bracket. ANSI Specifications: • Ensure no personnel are beneath platform. •...
  • Page 74 SECTION 5 - ACCESSORIES Preparation and Inspection • Connect ground clamp to metal being welded. • Ensure there is a good ground connection and observe proper polarity. Operation Start the engine, turn on the generator, then turn on the welder. Refer to the Miller Welder Owner’s Manual (PN 3128957) for more information.
  • Page 75 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE INTRODUCTION SUPPLEMENTAL INFORMATION This section of the manual provides additional necessary informa- The following information is provided in accordance with the tion to the operator for proper operation and maintenance of this requirements of the European Machinery Directive 2006/42/EC machine.
  • Page 76 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATING SPECIFICATIONS Specification 530LRT Maximum Horizontal Manual Side Force: 90 lb force (400 N) Specification 530LRT Maximum Tire Load (Each) 5500 lb (2500 kg) Maximum Occupants Maximum Ground Bearing Pressure 26.5 psi (1.86 kg/cm Maximum Workload (Capacity) Main Platform 1500 lb (680 kg)
  • Page 77 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Dimensional Data Tires Foam Fill Tire Wheel Nut Size Description Measurement Rating Assembly Rating Torque Wheelbase 117 in (297 cm) 90 psi @ 12 x 16.5 170 ft.lb. Ground Clearance (Center/Platform Stowed) 12 in (32 cm) 8,000 lb.
  • Page 78 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Engine Specifications Kubota Dual Fuel (WG972-GL-E4) Kubota Diesel (D1305-E4B) Emissions U.S. EPA Phase 3 and CARB SSI Fuel Type: Gasoline - 87 Octane minium Emissions CARB, EPA Tier 4 Final, China Stage III and - Ethanol/Gas Mix-10% max.

  • Page 79: Lubrication Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Lubrication Table 6-1. Lubrication Specifications NOTE: Hydraulic oils must have anti-wear qualities at least to API Ser- SPECIFICATIONS vice Classification GL-3, and sufficient chemical stability for mobile hydraulic system service. Multipurpose Grease - Having a minimum dripping point of 350°...

  • Page 80: Hydraulic Oil Operating Temperature

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 4150740_B_Hydraulic Figure 6-1. Hydraulic Oil Operating Temperature Specifications 31217174...

  • Page 81: Engine Oil Operating Temperature Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 1001204714_A_Dual Fuel Figure 6-2. Engine Oil Operating Temperature Specifications - Kubota (Dual Fuel Engine) 31217174...

  • Page 82: Engine Oil Operating Temperature Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 1001120075_C_Diesel Figure 6-3. Engine Oil Operating Temperature Specifications - Kubota (Diesel Engine) 31217174...

  • Page 83: Scissor Arm - Safety Prop Assembly

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE Scissor Arm Safety Prop THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS TO BE RAISED. 1. To engage the safety prop, raise the unloaded platform high enough to allow the safety prop to rotate vertically into posi- tion.

  • Page 84: Safety Prop Actuator Rod

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE General Maintenance Tips NOTE: Be sure to lubricate like items on each side of machine. TO AVOID PERSONAL INJURY, USE SAFETY PROP FOR ALL MAINTENANCE REQUIRING PLATFORM TO BE ELEVATED. NOTE: Recommended lubricating intervals are based on machine oper- ations under normal conditions.
  • Page 85 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Operator Maintenance Components MAF04540 1. Fuel Tank - (Gasoline or Diesel) 5. Scissor Arm - Sliding Wear Pads 9. Fuel Filter/Fuel Pump - Kubota- Gasoline 2. Fuel Tank w/Shut-Off Valve - (LP Only) 6.
  • Page 86 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Fuel Tank Drive Hub • Lube Points - Fill Plugs (4) • Fuel - Diesel or Gasoline (Per Engine Type - Reference Decal on Machine) • Lube - EPGL • Capacity - 22 gal (83.2 L) •...

  • Page 87: Kubota Dual Fuel (Wg972-Gl-E4)

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Oil Change with Filter Figure 6-7. Kubota Diesel (D1305-E4B) Figure 6-6. Kubota Dual Fuel (WG972-GL-E4) • Lube Point(s) - Fill Cap/Spin-on Element NOTE: Exhaust system shown removed for illustrative purposes only. • Capacity - 1.51 gal. (5.7 L) Engine Oil •...
  • Page 88 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Tank Fuel/Water Separator Filter (Diesel) - Kubota • Lube Point - Fill Cap/Fill Level • Lube - HO - API service classification GL-3, Reference - Figure 6- NOTE: Mounted inside engine cabinet on right-rear cabinet wall behind 1., Hydraulic Oil Operating Temperature Specifications battery and exhaust pipe.
  • Page 89 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Charge Filter Fuel Strainer (Diesel) - Kubota NOTE: Mounted inside fuel/hydraulic cabinet on left-rear cabinet wall behind fuel tank. • Lube Point(s) - Replaceable Element • Interval - Every Year or 600 hours of operation OAD00220 •...
  • Page 90 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Fuel Filter (Gas) - Kubota Air Filter NOTE: Mounted inside fuel/hydraulic cabinet on left-rear cabinet wall behind fuel tank. • Lube Point(s) - Replaceable Element • Interval - Check every 100 hours; change every year •...
  • Page 91 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE PROPANE FUEL SYSTEM PRESSURE RELIEF Engine Coolant THE PROPANE FUEL SYSTEM OPERATES AT PRESSURES UP TO 312 PSI (21.5 BAR). TO MINIMIZE THE RISK OF FIRE AND PERSONAL INJURY, RELIEVE THE PROPANE FUEL SYSTEM PRESSURE (WHERE APPLICABLE) BEFORE SERVICING THE PROPANE FUEL SYSTEM COMPONENTS.
  • Page 92 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE electronic leak detector first to avoid contamination by the liquid particular machine and model. If not using a JLG approved leak detector. replacement tire, we recommend that replacement tire have the following characteristics: TIRES AND WHEELS •...

  • Page 93: Wheel Torque Chart

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 3. The tightening of the nuts should be done in stages. Following the recommended sequence, tighten the nuts per wheel torque chart. WHEEL NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, BROKEN STUDS, AND POSSIBLE DANGEROUS SEPARATION Table 6-2.
  • Page 94 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE DECAL INSTALLATION (ANSI, ANSI EXPORT) 206 101 FRONT AND REAR OAD01680 6-20 31217174...
  • Page 95 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 302 103 OAD01690 31217174 6-21...
  • Page 96 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE English - ANSI French/CSA Eng/Chinese Eng/Spanish Portuguese/Spa English/Korean Item # (1001187668-D) (1001187669-D) (1001187671-C) (1001187672-C) (1001187673-C) (1001215449-C) 1702631 1702631 1702631 1702631 1702631 1702631 1703687 1703687 1703687 1703687 1703687 1703687 1703816 1704684 1705195 1704691 1704699 1001162115 1704412...
  • Page 97 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE English - ANSI French/CSA Eng/Chinese Eng/Spanish Portuguese/Spa English/Korean Item # (1001187668-D) (1001187669-D) (1001187671-C) (1001187672-C) (1001187673-C) (1001215449-C) 1705019 1705019 1705019 1705019 1705019 1705019 1001192853 1001203075 1001203078 1001203076 1001203077 1001162113 1701214 1704690 1001207839 1704697 1704698 1001215447 1701505 - Diesel...
  • Page 98 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE DECAL INSTALLATION (CE, AUS, JPN) FRONT AND REAR OAD01700 6-24 31217174...
  • Page 99 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 302 103 OAD01710 31217174 6-25...
  • Page 100 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Item # CE (1001187670 -F) AUS/JPN (1001203770-D) Item # CE (1001187670 -F) AUS/JPN (1001203770-D) 1701505 1701505 1001220567 1001220567 1702788 1702788 1703687 1703687 1704174 - SYN 1704174 - SYN 18-304 1703479 - German 1703479 - German 1704412 1704412...
  • Page 101 TO PURCHASE THIS PRODUCT PLEASE CONTACT US Equipment Financing and Extended Warranties Available Discount-Equipment.com is your online resource for commercial and industrial quality parts and equipment sales. 561-964-4949 visit us on line @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...

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